CN221014496U - Concentration system - Google Patents
Concentration system Download PDFInfo
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- CN221014496U CN221014496U CN202322669356.1U CN202322669356U CN221014496U CN 221014496 U CN221014496 U CN 221014496U CN 202322669356 U CN202322669356 U CN 202322669356U CN 221014496 U CN221014496 U CN 221014496U
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- heat exchange
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- flow channel
- inner cavity
- outer cavity
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Landscapes
- Vaporization, Distillation, Condensation, Sublimation, And Cold Traps (AREA)
Abstract
The utility model discloses a concentration system which comprises a heat exchange outer cavity with a medium inlet and a medium outlet, a gas-liquid separation device and a heat exchange inner cavity penetrating through the heat exchange outer cavity, wherein a heat exchange flow channel is arranged between the heat exchange inner cavity and the heat exchange outer cavity, a vacuum port used for being connected with a vacuumizing mechanism is arranged on the heat exchange outer cavity, and the heat exchange flow channel and the gas-liquid separation device are communicated to form a circulation loop. The concentration system has the advantages of being applicable to heat exchange of substances with higher depth, being capable of enabling heating of all parts in the heat exchange flow channel to be relatively uniform, avoiding scaling of the side wall of the heat exchange flow channel and the like.
Description
Technical Field
The utility model relates to the technical field of food and medicine packaging mechanical equipment, in particular to a concentration system.
Background
The tube type heat exchanger and the concentrator are basic heat exchange and evaporation equipment in a plurality of industries such as traditional Chinese medicine, chemical industry, food, biological fermentation, environmental protection and the like, and are especially indispensable heating equipment in concentrating liquid materials.
The traditional shell and tube heat exchanger equipment generally comprises a shell, a tube plate, a shell and tube (heat exchange tube), a seal head and the like, wherein the tube runs through the shell, and heat exchange is carried out through materials of the tube plate and through a medium in the shell. According to the structural characteristics, two materials with different temperatures pass through the heat exchanger and are not contacted with each other, but can exchange heat. The heat exchange capacity and efficiency are determined by the temperature difference between the inside and outside of the tube array, the surface area (heat exchange area) of the tube array and the heat exchange coefficient k.
The flow state of the liquid in the tube array is two, namely laminar flow and turbulent flow. Laminar flow: it is the fluid flow that takes on the lamellar form, the cohesive force dominates, the liquid particles are constrained by viscosity. Turbulence: the fluid flow is in a hybrid shape, inertia force plays a leading role, and the restriction effect of binding force is weakened. The fluid is in laminar flow when flowing at low speed in the tube array, the particles of the fluid move smoothly and linearly along the direction parallel to the tube axis, the flow velocity of the fluid is maximum at the center of the tube array, the flow velocity of the fluid is minimum near the wall of the tube array, and the ratio of the average flow velocity to the maximum flow velocity of the fluid in the tube is equal to 0.5.
For the above reasons, the conventional shell-and-tube heat exchanger only has a good heating effect on the materials close to the tube wall of the shell-and-tube while the heating effect on the materials at the middle point of the shell-and-tube is limited. If the final concentration of the materials to be heated is higher, the viscosity of the materials also becomes higher, the flow rate of the materials at the position close to the tube array wall is low, the materials are excessively heated and evaporated, crystals are easily separated out and then are adhered to the tube wall, a scaling phenomenon occurs, and the situation frequently occurs in evaporation and concentration in the traditional Chinese medicine industry and the salt chemical industry, so that great trouble is caused.
Disclosure of utility model
The utility model aims to solve the technical problem of overcoming the defects of the prior art and providing a concentration system which can be suitable for heat exchange of substances with higher depth, can relatively uniformly heat all the positions in a heat exchange flow channel and avoid scaling on the side wall of the heat exchange flow channel.
In order to solve the technical problems, the utility model adopts the following technical scheme:
The utility model provides a concentration system, includes the heat transfer outer chamber that has medium import and medium export, concentration system still includes gas-liquid separation device and wears to locate the heat transfer inner chamber in heat transfer outer chamber, be equipped with the heat transfer runner between heat transfer inner chamber and the heat transfer outer chamber, be equipped with the vacuum mouth that is used for being connected with evacuating mechanism on the heat transfer outer chamber, heat transfer runner and gas-liquid separation device intercommunication form the circulation loop.
As a further improvement of the above technical scheme:
The heat exchange outer cavity is communicated with the heat exchange inner cavity.
The heat exchange outer cavity is communicated with the heat exchange inner cavity through a plurality of connecting channels, and the connecting channels are arranged at intervals along the extending direction of the heat exchange inner cavity.
The heat exchange inner cavity is a cylindrical cavity.
The two ends of the heat exchange inner cavity are respectively communicated with a feeding cavity and a discharging cavity, a feeding hole is formed in the feeding cavity, and a discharging hole is formed in the discharging cavity.
The feeding cavity is detachably connected with the heat exchange outer cavity, and the discharging cavity is detachably connected with the heat exchange outer cavity.
The cross section of the heat exchange flow channel is annular.
And the circulating loop is provided with a circulating pump.
And a discharging mechanism is arranged on a pipeline between the heat exchange flow channel and the circulating pump.
The concentration method is carried out by adopting the concentration system and comprises the following steps:
S1, generating a flowing substance: the heat exchange flow channel generates flowing substances;
s2, vacuumizing: vacuumizing the heat exchange outer cavity through a vacuum port;
S3, heat exchange concentration: the flowing medium is generated in the heat exchange outer cavity and the heat exchange inner cavity, the flowing medium exchanges heat with flowing substances in the heat exchange flow channel, and the substances are concentrated through the gas-liquid separation device.
Compared with the prior art, the utility model has the advantages that:
The production process of the concentration system comprises the following steps: the heat exchange flow channel generates flowing substances; vacuumizing the heat exchange outer cavity through a vacuum port; the flowing medium is generated in the heat exchange outer cavity and the heat exchange inner cavity, the flowing medium exchanges heat with flowing substances in the heat exchange flow channel, and the substances are concentrated through the gas-liquid separation device. Because the heat exchange runner is arranged between the heat exchange inner cavity and the heat exchange outer cavity, the inside and the outside of the heat exchange runner are both provided with flowing media, so that flowing substances in each part of the heat exchange runner can be better subjected to heat exchange, namely, the heating effect on the central substances of the heat exchange runner is improved, the heat exchange runner can be suitable for heat exchange of substances with higher depth, and the heating of each part of the heat exchange runner is relatively uniform, so that scaling on the side wall of the heat exchange runner is avoided.
Drawings
FIG. 1 is a schematic diagram of the front view of the concentrating system of the present utility model.
Fig. 2 is a schematic view of the internal structure of the heat exchange external chamber of the concentrating system according to the present utility model.
Fig. 3 is a schematic side view of the heat exchange cavity of the concentrating system of the present utility model.
Fig. 4 is a schematic illustration of the heat exchange chamber of the concentrating system of the present utility model in a main cross-sectional configuration.
Fig. 5 is a schematic cross-sectional view of A-A of fig. 4.
The reference numerals in the drawings denote:
1. A heat exchange outer cavity; 11. a medium inlet; 12. a medium outlet; 13. a vacuum port; 2. a heat exchange cavity; 21. a connection channel; 3. a heat exchange flow passage; 4. a feed chamber; 41. a feed inlet; 5. a discharge cavity; 51. a discharge port; 6. a gas-liquid separation device; 7. a circulation pump; 8. and a discharging mechanism.
Detailed Description
The utility model will be described in further detail with reference to the drawings and the specific examples.
In the description of the present application, it should be understood that the terms "length," "width," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like indicate orientations or positional relationships based on the orientation or positional relationships shown in the drawings, merely to facilitate describing the present application and simplify the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and therefore should not be construed as limiting the present application.
Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include one or more such feature. In the description of the present application, the meaning of "a plurality" is two or more, unless explicitly defined otherwise.
In the present application, unless explicitly specified and limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communicated with the inside of two elements or the interaction relationship of the two elements. The specific meaning of the above terms in the present application can be understood by those of ordinary skill in the art according to the specific circumstances.
Embodiment one:
Fig. 1 to 5 show an embodiment of the concentration system according to the present utility model, where the concentration system includes a heat exchange outer cavity 1 having a medium inlet 11 and a medium outlet 12, the concentration system further includes a gas-liquid separation device 6 and a heat exchange inner cavity 2 penetrating through the heat exchange outer cavity 1, a heat exchange flow channel 3 is disposed between the heat exchange inner cavity 2 and the heat exchange outer cavity 1, a vacuum port 13 for connecting with a vacuumizing mechanism is disposed on the heat exchange outer cavity 1, and the heat exchange flow channel 3 and the gas-liquid separation device 6 are communicated to form a circulation loop.
The production process of the concentration system comprises the following steps: the heat exchange flow channel 3 generates flowing substances; vacuumizing the heat exchange outer cavity 1 through the vacuum port 13; the flowing medium is generated in the heat exchange outer cavity 1 and the heat exchange inner cavity 2, the flowing medium exchanges heat with the flowing substance in the heat exchange flow channel 3, and the substance is concentrated through the gas-liquid separation device 6. Because the heat exchange flow channel 3 is arranged between the heat exchange inner cavity 2 and the heat exchange outer cavity 1, during heat exchange, flowing media are arranged inside and outside the heat exchange flow channel 3, so that flowing substances in each part in the heat exchange flow channel 3 can exchange heat better, namely, the heating effect on the central substance of the heat exchange flow channel 3 is improved, the heat exchange flow channel 3 can be suitable for heat exchange of substances with higher depth, in addition, the heating of each part in the heat exchange flow channel 3 is relatively uniform, and scaling on the side wall of the heat exchange flow channel 3 is avoided.
Further, as shown in fig. 2 to 5, in the present embodiment, the heat exchange outer chamber 1 communicates with the heat exchange inner chamber 2. Thus, the medium (such as steam) can flow into the heat exchange outer cavity 1 and the heat exchange inner cavity 2 through the medium inlet 11, and the flowing medium is not needed to be injected into the heat exchange outer cavity 1 and the heat exchange inner cavity 2 at two positions, so that the cost is saved.
Further, in this embodiment, the heat exchange outer cavity 1 and the heat exchange inner cavity 2 are communicated through a plurality of connection channels 21, and the connection channels 21 are arranged at intervals along the extending direction of the heat exchange inner cavity 2. The flow medium is conveniently formed in the heat exchange outer cavity 1 and the heat exchange inner cavity 2, and the heat exchange effect is improved.
Further, in this embodiment, the heat exchange cavity 2 is a cylindrical cavity. Of course, in other embodiments, the heat exchange inner cavity 2 may be an S-shaped cavity, a zigzag-shaped cavity or a cavity with other shapes, so long as the space arrangement of the heat exchange outer cavity 1 can be adapted, and a good heat exchange effect can be achieved.
Further, in this embodiment, two ends of the heat exchange cavity 2 are respectively communicated with a feeding cavity 4 and a discharging cavity 5, a feeding port 41 is arranged on the feeding cavity 4, and a discharging port 51 is arranged on the discharging cavity 5, so that feeding and discharging are facilitated.
Further, in this embodiment, the feeding chamber 4 is detachably connected with the heat exchange outer chamber 1, and the discharging chamber 5 is detachably connected with the heat exchange outer chamber 1, so that the disassembly and the assembly are convenient. If the side wall of the feeding cavity 4 is connected with the heat exchange outer cavity 1 through bolts, the side wall of the discharging cavity 5 is connected with the heat exchange outer cavity 1 through bolts.
Further, in this embodiment, the cross section of the heat exchange flow channel 3 is annular. And the uniformity of heat exchange inside and outside the heat exchange flow channel 3 is improved. Further improves the heating effect of the center of the heat exchange flow channel 3, and further avoids scaling caused by excessive heating and evaporation of the material near the wall of the heat exchange flow channel 3.
Further, in the present embodiment, a circulation pump 7 is provided in the circulation circuit. The circulating flow of substances in the circulating loop is facilitated, and the concentration efficiency is improved.
Further, in this embodiment, a discharging mechanism 8 is disposed on a pipeline between the heat exchange flow channel 3 and the circulation pump 7. Is convenient for discharging the hawthorn and cleaning.
Embodiment two:
a concentration method performed by the concentration system of embodiment one, comprising the steps of:
S1, generating a flowing substance: the heat exchange flow channel 3 generates flowing substances;
S2, vacuumizing: vacuumizing the heat exchange outer cavity 1 through the vacuum port 13;
S3, heat exchange concentration: the flowing medium is generated in the heat exchange outer cavity 1 and the heat exchange inner cavity 2, the flowing medium exchanges heat with the flowing substance in the heat exchange flow channel 3, and the substance is concentrated through the gas-liquid separation device 6.
Firstly, because the heat exchange flow channel 3 is arranged between the heat exchange inner cavity 2 and the heat exchange outer cavity 1, during heat exchange, flowing media are arranged inside and outside the heat exchange flow channel 3, so that flowing substances in all parts in the heat exchange flow channel 3 can exchange heat better, namely, the heating effect on the central substance of the heat exchange flow channel 3 is improved, the heat exchange flow channel can be suitable for heat exchange of substances with higher depth, and in addition, the heating of all parts in the heat exchange flow channel 3 is relatively uniform, and scaling on the side wall of the heat exchange flow channel 3 is avoided. Secondly, before heat exchange concentration, the vacuum port 13 is used for vacuumizing the heat exchange outer cavity 1, so that impurities are prevented from affecting the heat exchange effect of flowing media (such as steam) in the heat exchange inner cavity 2 and the heat exchange outer cavity 1, and the overall heat exchange effect and concentration efficiency are improved.
While the utility model has been described in terms of preferred embodiments, it is not intended to be limiting. Many possible variations and modifications of the disclosed technology can be made by anyone skilled in the art, or equivalent embodiments with equivalent variations can be made, without departing from the scope of the utility model. Therefore, any simple modification, equivalent variation and modification of the above embodiments according to the technical substance of the present utility model shall fall within the scope of the technical solution of the present utility model.
Claims (9)
1. A concentrating system comprising a heat exchange external chamber (1) having a medium inlet (11) and a medium outlet (12), characterized in that: the concentrating system further comprises a gas-liquid separation device (6) and a heat exchange inner cavity (2) penetrating through the heat exchange outer cavity (1), a heat exchange flow channel (3) is arranged between the heat exchange inner cavity (2) and the heat exchange outer cavity (1), a vacuum port (13) used for being connected with a vacuumizing mechanism is arranged on the heat exchange outer cavity (1), and the heat exchange flow channel (3) and the gas-liquid separation device (6) are communicated to form a circulation loop.
2. The concentrating system of claim 1 wherein: the heat exchange outer cavity (1) is communicated with the heat exchange inner cavity (2).
3. The concentrating system of claim 1 wherein: the heat exchange outer cavity (1) is communicated with the heat exchange inner cavity (2) through a plurality of connecting channels (21), and the connecting channels (21) are arranged at intervals along the extending direction of the heat exchange inner cavity (2).
4. The concentrating system of claim 1 wherein: the heat exchange inner cavity (2) is a cylindrical cavity.
5. The concentrating system of claim 1 wherein: the two ends of the heat exchange inner cavity (2) are respectively communicated with a feeding cavity (4) and a discharging cavity (5), a feeding hole (41) is formed in the feeding cavity (4), and a discharging hole (51) is formed in the discharging cavity (5).
6. The concentrating system of claim 5 wherein: the feeding cavity (4) is detachably connected with the heat exchange outer cavity (1), and the discharging cavity (5) is detachably connected with the heat exchange outer cavity (1).
7. The concentrating system of any one of claims 1 to 6 wherein: the cross section of the heat exchange flow channel (3) is annular.
8. The concentrating system of any one of claims 1 to 6 wherein: the circulating loop is provided with a circulating pump (7).
9. The concentrating system of claim 8 wherein: and a discharging mechanism (8) is arranged on a pipeline between the heat exchange flow channel (3) and the circulating pump (7).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202322669356.1U CN221014496U (en) | 2023-09-28 | 2023-09-28 | Concentration system |
Applications Claiming Priority (1)
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CN202322669356.1U CN221014496U (en) | 2023-09-28 | 2023-09-28 | Concentration system |
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CN221014496U true CN221014496U (en) | 2024-05-28 |
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CN202322669356.1U Active CN221014496U (en) | 2023-09-28 | 2023-09-28 | Concentration system |
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- 2023-09-28 CN CN202322669356.1U patent/CN221014496U/en active Active
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