CN220999905U - Full-automatic electrophoretic coating production line for hardware - Google Patents
Full-automatic electrophoretic coating production line for hardware Download PDFInfo
- Publication number
- CN220999905U CN220999905U CN202322702788.8U CN202322702788U CN220999905U CN 220999905 U CN220999905 U CN 220999905U CN 202322702788 U CN202322702788 U CN 202322702788U CN 220999905 U CN220999905 U CN 220999905U
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- electrophoresis
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- hardware
- electrophoresis tank
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 24
- 238000000576 coating method Methods 0.000 title claims abstract description 15
- 239000011248 coating agent Substances 0.000 title claims abstract description 14
- 238000001962 electrophoresis Methods 0.000 claims abstract description 87
- 239000007788 liquid Substances 0.000 claims abstract description 29
- 238000007789 sealing Methods 0.000 claims abstract description 24
- 238000001914 filtration Methods 0.000 claims abstract description 21
- 230000000694 effects Effects 0.000 claims abstract description 9
- 238000006073 displacement reaction Methods 0.000 claims description 15
- 230000002146 bilateral effect Effects 0.000 claims description 4
- 238000004070 electrodeposition Methods 0.000 claims 3
- 239000013049 sediment Substances 0.000 abstract description 20
- 238000005192 partition Methods 0.000 abstract description 16
- 238000007790 scraping Methods 0.000 abstract description 16
- 238000004140 cleaning Methods 0.000 abstract description 10
- 238000000926 separation method Methods 0.000 abstract description 6
- 238000003860 storage Methods 0.000 description 8
- 230000009471 action Effects 0.000 description 6
- 238000000034 method Methods 0.000 description 5
- 230000006978 adaptation Effects 0.000 description 3
- 239000012535 impurity Substances 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 239000000049 pigment Substances 0.000 description 2
- 239000002244 precipitate Substances 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 230000009182 swimming Effects 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 238000003491 array Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 230000005684 electric field Effects 0.000 description 1
- -1 further Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Electrostatic Separation (AREA)
Abstract
The utility model belongs to the technical field of electrophoretic coating, and discloses a full-automatic electrophoretic coating production line for hardware products, which comprises an electrophoretic production line and an electrophoretic tank, wherein the electrophoretic tank is arranged below the electrophoretic production line, a fixed partition plate is fixedly arranged in the middle of the electrophoretic tank, a supporting frame is fixedly arranged in the middle of the top of the fixed partition plate, and rotating parts are symmetrically arranged at the bottoms of the front side and the rear side of the supporting frame. According to the utility model, through the cooperation of structures such as the filtering frame, the first sealing plate and the second sealing plate, the filtering net is further used for filtering the electrophoresis liquid in the electrophoresis tank, scraping the electrophoresis liquid to the non-working side of the electrophoresis tank, and then contacting the first sealing plate and the second sealing plate, so that the effect of automatically cleaning the sediment in the electrophoresis tank is achieved, and the residual electrophoresis liquid in the separated area is conveniently extracted through the cooperation of the separation plate and the separation groove, so that the sediment cleaning work is facilitated.
Description
Technical Field
The utility model belongs to the technical field of electrophoretic coating, and particularly relates to a full-automatic electrophoretic coating production line for hardware products.
Background
The electrophoretic coating is a coating method which utilizes an external electric field to directionally transfer and deposit particles such as pigment, resin and the like suspended in an electrophoretic liquid on the surface of a substrate of one electrode, and is widely applied to industries such as automobiles, building materials, hardware, household appliances and the like, then a large amount of electrophoretic liquid is required to be used in the electrophoretic coating processing, however, the problem that the production environment is not up to standard when the electrophoretic liquid is discharged too much is caused due to the fact that the pigment is dissolved in the electrophoretic liquid, further, sediment is generated in an electrophoresis tank when the electrophoretic coating processing is carried out, if the electrophoretic liquid is not cleaned, the sediment is adhered to a workpiece, further, the surface of the workpiece has granular feel, the smoothness is reduced, and when the electrophoretic liquid is cleaned, the sediment is deposited at the bottom of a tank, so that the electrophoretic liquid in the electrophoresis tank is required to be pumped out, and then the cleaning work is carried out again, and the whole process is troublesome.
Disclosure of utility model
In order to solve the problems in the background art, the utility model provides a full-automatic electrophoretic coating production line for hardware, which has the advantages of automatically filtering and cleaning sediment in a pond and conveniently scraping sundries on a filter screen.
In order to achieve the above purpose, the present utility model provides the following technical solutions: the utility model provides a full-automatic electrophoresis application production line for hardware, includes electrophoresis production line and electrophoresis pond, the electrophoresis pond sets up in the below of electrophoresis production line, fixed baffle has in the middle of the electrophoresis pond, the centre fixed mounting at fixed baffle top has the support frame, the rotating member is installed to the bottom symmetry of both sides around the support frame, the bottom fixedly connected with filter frame of rotating member, the separating tank has been seted up at filter frame's middle part, the equal fixed mounting in both sides has the filter screen around the filter frame, filter frame's top fixed mounting has the backup pad, the bottom movable mounting at backup pad top has the lifting screw, the surface threaded connection of lifting screw has the division board, the second closing plate is installed to the front and back bilateral symmetry of fixed baffle, the first closing plate is installed to the front and back bilateral symmetry of surface of electrophoresis pond.
In the above technical scheme, preferably, the top of both sides is all movable mounting has the displacement screw rod around the fixed baffle right-hand member, the top movable mounting of displacement screw rod has the removal scraper blade, the inside of removing the scraper blade has been seted up and has been accomodate the groove, the surface array of accomodating the groove is provided with the top spring, the outer end fixedly connected with activity scraper blade of top spring, the surface activity butt with the filter screen of activity scraper blade during operation.
In the above technical scheme, preferably, the bottom sliding mounting of electrophoresis tank has a sliding support frame, the bottom circumference array of electrophoresis tank surface is installed the tooth, the left side meshing of tooth is connected with the driving gear.
In the above technical solution, preferably, the shape and size of the outer side of the second sealing plate are adapted to the shape and size of the inner end of the filter frame, and the shape and size of the outer side of the first sealing plate is adapted to the shape and size of the outer end of the filter frame.
In the above technical solution, preferably, the length of the filter frame is equal to the radius of the electrophoresis tank, and the maximum height of the filter frame is greater than the maximum height of the liquid level of the electrophoresis tank.
In the above technical scheme, preferably, the surface symmetry of both sides has been seted up around the fixed baffle right-hand member, the inside slidable mounting of spout has the stopper, the outer groove of stopper and the inboard fixed connection of removal scraper blade.
In the above technical solution, preferably, the maximum height value of the displacement screw is greater than the maximum height value of the liquid level of the electrophoresis tank, and the height value of the movable scraper is equal to the height value of the filter screen.
Compared with the prior art, the utility model has the following beneficial effects:
1. According to the utility model, through the cooperation of the structures such as the filtering frame, the first sealing plate and the second sealing plate, the angle of the filtering frame is controlled to be changed through the rotating piece when the device is used, so that the filtering net filters the electrophoresis liquid in the electrophoresis tank, scrapes the electrophoresis liquid to the non-working side of the electrophoresis tank, and then contacts the first sealing plate and the second sealing plate, so that the effect of automatically cleaning the sediment in the electrophoresis tank is achieved, and the residual electrophoresis liquid in the separated area is conveniently extracted through the cooperation of the separation plate and the separation groove, so that the sediment cleaning work is convenient.
2. The utility model is matched with the structures of the movable scraping plate, the top spring and the like, so that sediment is cleaned. Can be through the start displacement screw rod to make the removal scraper blade remove, then make the activity scraper blade in the storage tank under the effect of top spring, along with the filter screen removes, and stretch out gradually, thereby scrape the sediment of filter screen surface filtration, thereby accomplished the clearance work of filter screen surface residue, the sediment can be scraped the edge of swimming pool by removal scraper blade and activity scraper blade simultaneously, thereby make things convenient for the staff to scrape the sediment and get the work.
Drawings
FIG. 1 is a schematic diagram showing the positional relationship between an electrophoresis production line and an electrophoresis tank according to the present utility model;
FIG. 2 is a schematic diagram of the overall appearance structure of the electrophoresis cell of the present utility model;
FIG. 3 is a schematic top view of the electrophoresis tank of the present utility model;
FIG. 4 is a schematic view showing a right-side cross-sectional structure of the swimming pool of the present utility model;
FIG. 5 is an enlarged schematic view of the portion A of FIG. 2 according to the present utility model;
fig. 6 is an enlarged view of part B of fig. 3 according to the present utility model.
In the figure: 1. an electrophoresis production line; 2. an electrophoresis cell; 3. fixing the partition board; 4. a support frame; 5. a rotating member; 6. a filter frame; 7. a filter screen; 8. a separation groove; 9. a support plate; 10. lifting screw rods; 11. a partition plate; 12. a first sealing plate; 13. a second sealing plate; 14. a displacement screw; 15. moving the scraping plate; 16. a storage groove; 17. a top spring; 18. a movable scraper; 19. a sliding support frame; 20. teeth; 21. a drive gear; 22. a chute; 23. and a limiting block.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
As shown in fig. 1 to 6, the utility model provides a full-automatic electrophoresis coating production line for hardware products, which comprises an electrophoresis production line 1 and an electrophoresis tank 2, wherein the electrophoresis tank 2 is arranged below the electrophoresis production line 1, a fixed partition plate 3 is fixedly arranged in the middle of the electrophoresis tank 2, a support frame 4 is fixedly arranged in the middle of the top of the fixed partition plate 3, rotating members 5 are symmetrically arranged at the bottoms of the front side and the rear side of the support frame 4, a filter frame 6 is fixedly connected to the bottom of the rotating members 5, a separation groove 8 is formed in the middle of the filter frame 6, filter screens 7 are fixedly arranged at the front side and the rear side of the filter frame 6, a support plate 9 is fixedly arranged at the top of the filter frame 6, a lifting screw 10 is movably arranged at the bottom end of the top of the support plate 9, a partition plate 11 is connected to the surface threads of the lifting screw 10, a second sealing plate 13 is symmetrically arranged at the front side and the rear side of the fixed partition plate 3, and a first sealing plate 12 is symmetrically arranged at the front side and the rear side of the surface of the electrophoresis tank 2.
The scheme is adopted: when the filter frame works, the rotating piece 5 is started, so that the angle of the filter frame 6 is changed, the filter screen 7 filters electrophoresis liquid in the electrophoresis tank 2, and then the electrophoresis tank 2 is scraped to one side of the electrophoresis tank 2 along with the rotation of the filter frame 6 until two ends of the filter frame 6 are respectively contacted with the first sealing plate 12 and the second sealing plate 13, and thus the filtering work is completed;
By the cooperation of the fixed partition plate 3, the partition groove 8 and the partition plate 11, the place where impurities exist is separated from the place after filtration, thereby facilitating the subsequent sediment cleaning work.
As shown in fig. 2, 3, 5 and 6, displacement screws 14 are movably mounted at the tops of the front side and the rear side of the right end of the fixed partition plate 3, movable scrapers 15 are movably mounted at the tops of the displacement screws 14, storage grooves 16 are formed in the movable scrapers 15, top springs 17 are arranged on the surface arrays of the storage grooves 16, movable scrapers 18 are fixedly connected to the outer ends of the top springs 17, and the surfaces of the movable scrapers 18 are movably abutted to the surfaces of the filter screen 7 when in operation.
The scheme is adopted: when the precipitate is cleaned. The displacement screw 14 can be started, so that the movable scraping plate 15 moves, and then the movable scraping plate 18 in the storage groove 16 gradually stretches out along with the angle of the filter screen 7 under the action of the top spring 17, and scrapes the sediment filtered on the surface of the filter screen 7, so that the cleaning work of the surface residues of the filter screen 7 is completed, and meanwhile, the sediment can be scraped to the edge of the electrophoresis tank 2 by the movable scraping plate 15 and the movable scraping plate 18, so that the sediment is convenient for workers to scrape;
Through set up the storage tank 16 in the inside of removing scraper blade 15, then set up top spring 17 and movable scraper blade 18 in storage tank 16 to the convenience is along with the surface automatically regulated extension of filter screen 7, thereby conveniently scrape the going on of getting work.
As shown in fig. 1 and 2, a sliding support frame 19 is slidably mounted at the bottom of the electrophoresis tank 2, teeth 20 are mounted on the bottom circumferential array of the outer surface of the electrophoresis tank 2, and a driving gear 21 is connected to the left side of the teeth 20 in a meshed manner.
The scheme is adopted: when the electrophoresis tank works, the driving gear 21 is started to drive the teeth 20 to move, and then the electrophoresis tank 2 is driven to rotate, so that the liquid levels of different areas in the electrophoresis tank 2 are conveniently changed;
The bottom of the electrophoresis tank 2 is slidably provided with the sliding support frame 19, the teeth 20 are arranged on the circumference array of the bottom of the outer surface of the electrophoresis tank 2, and the driving gear 21 is connected to the left side of the teeth 20 in a meshed manner, so that the electrophoresis tank is convenient to rotate.
As shown in fig. 3, the outer side of the second sealing plate 13 is matched with the inner end of the filter frame 6 in shape and size, and the outer side of the first sealing plate 12 is matched with the outer end of the filter frame 6 in shape and size.
The scheme is adopted: when in use, the filter frame 6 will be attached to the second sealing plate 13 and the first sealing plate 12;
Through the shape size looks adaptation in the second closing plate 13 outside and the shape size looks adaptation of filter frame 6 inner, and the shape size in the outside of first closing plate 12 and the shape size looks adaptation of filter frame 6 outer end to the sealed joint is conveniently carried out.
As shown in fig. 2, the length of the filter frame 6 is equal to the radius of the electrophoresis cell 2, and the maximum height of the filter frame 6 is greater than the maximum height of the liquid surface of the electrophoresis cell 2.
The scheme is adopted: when in use, the filter frame 6 rotates by taking the center of the electrophoresis tank 2 as a rotation point;
The maximum height of the filter frame 6 is larger than the maximum height of the liquid surface of the electrophoresis tank 2, so that the filtration is convenient.
As shown in fig. 5, the surfaces on the front side and the rear side of the right end of the fixed partition plate 3 are symmetrically provided with sliding grooves 22, limiting blocks 23 are slidably arranged in the sliding grooves 22, and the outer grooves of the limiting blocks 23 are fixedly connected with the inner sides of the movable scraping plates 15.
The scheme is adopted: when working, the moving scraper 15 moves, and reaches the limiting block 23 in the chute 22 to move;
The sliding grooves 22 are symmetrically formed in the surfaces of the front side and the rear side of the right end of the fixed partition plate 3, and then the limiting blocks 23 in the sliding grooves 22 are fixedly connected with the movable scraping plate 15, so that the angle of the movable scraping plate 15 cannot be changed when forward rotation and reverse rotation are carried out.
As shown in fig. 2, the maximum height of the displacement screw 14 is greater than the maximum height of the liquid surface of the electrophoresis tank 2, and the height of the movable scraper 18 is equal to the height of the filter screen 7.
The scheme is adopted: when working, the movable scraping plate 18 moves and stretches out against the surface of the filter screen 7;
By making the maximum height of the displacement screw 14 larger than the maximum height of the liquid surface of the electrophoresis tank 2, the surface of the displacement screw 14 is not stained with paint when the operation is performed, and the surface is blocked, so that the operation is not performed.
The working principle and the using flow of the utility model are as follows:
When the electrophoresis device is used, the electrophoresis production line 1 is started to put the hardware workpiece into the electrophoresis tank 2 for electrophoresis, and then the hardware workpiece is transported to a designated place for the next treatment;
When the device works for a period of time, the rotating piece 5 on the supporting frame 4 in the working area is started, so that the angle of the filtering frame 6 is changed, the filtering net 7 filters the electrophoresis liquid in the electrophoresis tank 2, impurities in the electrophoresis liquid are intercepted under the action of the filtering net 7, then the impurities are scraped to one side of the electrophoresis tank 2 along with the rotation of the filtering frame 6, the filtering work is finished until two ends of the filtering frame 6 are respectively contacted with the first sealing plate 12 and the second sealing plate 13, then the lifting screw 10 on the supporting plate 9 is started, the partition plate 11 is lowered and enters the partition groove 8, so that two sides of the filtering frame 6 are separated, and then the electrophoresis liquid remained in the separated area can be pumped out, so that the sediment cleaning work is convenient;
And when the precipitate is cleaned. The displacement screw 14 can be started, so that the movable scraping plate 15 moves, and then the movable scraping plate 18 in the storage groove 16 gradually stretches out along with the angle of the filter screen 7 under the action of the top spring 17, and scrapes the sediment filtered on the surface of the filter screen 7, so that the cleaning work of the surface residues of the filter screen 7 is completed, and meanwhile, the sediment can be scraped to the edge of the electrophoresis tank 2 by the movable scraping plate 15 and the movable scraping plate 18, so that the sediment is convenient for workers to scrape;
then the movable scraper 15 and the filtering frame 6 are returned to the original places to wait for the next work;
When the electrophoresis liquid in the electrophoresis tank 2 needs to be replaced, the driving gear 21 is started, so that the teeth 20 meshed with the bottom of the electrophoresis tank 2 are changed, the electrophoresis tank 2 rotates in the sliding support frame 19, the rest electrophoresis liquid moves to the lower part of the electrophoresis production line 1, and the electrophoresis liquid can be replaced without stopping.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.
Claims (7)
1. A full-automatic electrophoresis application production line for hardware, includes electrophoresis production line (1) and electrophoresis tank (2), its characterized in that: electrophoresis pond (2) set up the below in electrophoresis production line (1), the middle fixed mounting of electrophoresis pond (2) has fixed baffle (3), the middle fixed mounting at fixed baffle (3) top has support frame (4), rotating member (5) are installed to the bottom symmetry of both sides around support frame (4), the bottom fixedly connected with filter frame (6) of rotating member (5), separating groove (8) have been seted up at the middle part of filter frame (6), equal fixed mounting in both sides has filter screen (7) around filter frame (6), the top fixed mounting of filter frame (6) has backup pad (9), the bottom movable mounting at backup pad (9) top has lifting screw (10), the surface threaded connection of lifting screw (10) has division board (11), second closing plate (13) are installed to the front and back bilateral symmetry of fixed baffle (3), first closing plate (12) are installed to the surface front and back bilateral symmetry of electrophoresis pond (2).
2. The full-automatic electrophoretic coating production line for hardware according to claim 1, wherein: the top of both sides all movable mounting has displacement screw rod (14) around fixed baffle (3) right-hand member, the top movable mounting of displacement screw rod (14) has movable scraper blade (15), accomodate groove (16) have been seted up to the inside of movable scraper blade (15), the surface array of accomodating groove (16) is provided with top spring (17), the outer end fixedly connected with movable scraper blade (18) of top spring (17), the surface activity butt with filter screen (7) of the surface during operation of movable scraper blade (18).
3. The full-automatic electrophoretic coating production line for hardware according to claim 1, wherein: the bottom of electrophoresis tank (2) slidable mounting has sliding support frame (19), tooth (20) are installed to the bottom circumference array of electrophoresis tank (2) surface, the left side meshing of tooth (20) is connected with driving gear (21).
4. The full-automatic electrophoretic coating production line for hardware according to claim 1, wherein: the shape and the size of the outer side of the second sealing plate (13) are matched with the shape and the size of the inner end of the filter frame (6), and the shape and the size of the outer side of the first sealing plate (12) are matched with the shape and the size of the outer end of the filter frame (6).
5. A fully automatic electrocoating line for hardware as set forth in claim 2, wherein: the length value of the filtering frame (6) is equal to the radius value of the electrophoresis tank (2), and the maximum height value of the filtering frame (6) is larger than the maximum height value of the liquid level of the electrophoresis tank (2).
6. A fully automatic electrocoating line for hardware as set forth in claim 2, wherein: the surface symmetry of both sides has been seted up in fixed baffle (3) right-hand member front and back, the inside slidable mounting of spout (22) has stopper (23), the outer groove of stopper (23) is connected with the inboard fixed connection of removal scraper blade (15).
7. A fully automatic electrocoating line for hardware as set forth in claim 2, wherein: the maximum height value of the displacement screw (14) is larger than the maximum height value of the liquid level of the electrophoresis tank (2), and the height value of the movable scraper (18) is equal to the height value of the filter screen (7).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322702788.8U CN220999905U (en) | 2023-10-09 | 2023-10-09 | Full-automatic electrophoretic coating production line for hardware |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322702788.8U CN220999905U (en) | 2023-10-09 | 2023-10-09 | Full-automatic electrophoretic coating production line for hardware |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220999905U true CN220999905U (en) | 2024-05-24 |
Family
ID=91122710
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322702788.8U Active CN220999905U (en) | 2023-10-09 | 2023-10-09 | Full-automatic electrophoretic coating production line for hardware |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220999905U (en) |
-
2023
- 2023-10-09 CN CN202322702788.8U patent/CN220999905U/en active Active
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