CN220999720U - Safety type aluminum profile quenching spraying equipment - Google Patents
Safety type aluminum profile quenching spraying equipment Download PDFInfo
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- CN220999720U CN220999720U CN202322839046.XU CN202322839046U CN220999720U CN 220999720 U CN220999720 U CN 220999720U CN 202322839046 U CN202322839046 U CN 202322839046U CN 220999720 U CN220999720 U CN 220999720U
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- pipe
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- quenching
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- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 56
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 56
- 238000010791 quenching Methods 0.000 title claims abstract description 41
- 230000000171 quenching effect Effects 0.000 title claims abstract description 41
- 238000005507 spraying Methods 0.000 title claims abstract description 19
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 118
- 239000007921 spray Substances 0.000 claims abstract description 24
- 239000000463 material Substances 0.000 claims abstract description 11
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 38
- 239000007789 gas Substances 0.000 claims description 29
- 229920000742 Cotton Polymers 0.000 claims description 11
- 239000004744 fabric Substances 0.000 claims description 11
- 238000001179 sorption measurement Methods 0.000 claims description 11
- 238000001914 filtration Methods 0.000 claims description 10
- 239000004575 stone Substances 0.000 claims description 8
- 239000002912 waste gas Substances 0.000 claims description 4
- 229910000838 Al alloy Inorganic materials 0.000 claims description 3
- 230000007774 longterm Effects 0.000 abstract description 7
- 238000000034 method Methods 0.000 description 6
- 239000012535 impurity Substances 0.000 description 5
- 239000000126 substance Substances 0.000 description 5
- 238000001816 cooling Methods 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 2
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 2
- 239000000956 alloy Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000003595 mist Substances 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
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- Treating Waste Gases (AREA)
Abstract
The utility model provides safe spray equipment for quenching aluminum profiles. The safe aluminum profile quenching spraying equipment comprises a shell, wherein two sides of the shell are provided with material openings; the water tank is fixedly arranged at the bottom of the shell, and a first cavity and a second cavity are arranged in the water tank; the supporting legs are fixedly arranged on the inner wall of the bottom of the shell, and the roller conveyor used for conveying aluminum profiles is fixedly arranged at the top ends of the supporting legs. The safe spray equipment for quenching the aluminum profile has the advantages of saving a lot of water cost in long-term use, effectively treating harmful gas and improving the safety of the equipment in use.
Description
Technical Field
The utility model relates to the technical field of aluminum profile machining, in particular to safe aluminum profile quenching spraying equipment.
Background
The aluminum profile is a generic name of aluminum and aluminum alloy materials, can be divided into round, square, rectangular, special-shaped and the like according to the cross section shape, and can be divided into aluminum oxide materials and non-aluminum oxide materials according to a surface treatment mode. In order to improve the hardness and wear resistance of the aluminum profile, quenching treatment is generally performed on the aluminum profile, wherein the quenching of the aluminum profile refers to a process of suddenly reducing the temperature of the aluminum alloy from high temperature to low temperature, and is generally realized by water cooling.
In the prior art, aluminum profiles are required to be heated in a heating furnace, and then are required to be placed into a spraying device for cooling after being heated, but because water used for quenching is contacted with the aluminum profiles, harmful gases such as oil mist, smoke dust and the like are generally generated, and are discharged from an inlet and an outlet of the spraying device, larger pollution is brought to surrounding air, larger damage risk is brought to human bodies, and a large amount of impurities and harmful substances are generally contained in water after the use, so that the quenching quality of the aluminum profiles is not influenced by the water after the use in some factories, the water is not generally reused, and therefore, larger water cost is required in long-term use.
Therefore, it is necessary to provide a safe spray equipment for quenching aluminum profiles to solve the technical problems.
Disclosure of utility model
The utility model provides safe spray equipment for quenching aluminum profiles, which aims to solve the technical problems that harmful gas generated by quenching can bring great damage risk to human bodies and great water cost is required for long-term use.
The utility model provides safe aluminum profile quenching spray equipment, which comprises: the shell, both sides of the said shell have material openings; the water tank is fixedly arranged at the bottom of the shell, and a first cavity and a second cavity are arranged in the water tank; the plurality of supporting legs are fixedly arranged on the inner wall of the bottom of the shell, and the same roller conveyor for conveying aluminum profiles is fixedly arranged at the top ends of the plurality of supporting legs; the first water pump is fixedly arranged on the inner wall of the bottom of the first cavity, a through pipe is fixedly arranged at the water draining end of the first water pump, one end of the through pipe extends to the inside of the second cavity, and a one-way valve is arranged on the through pipe; the spraying mechanism is arranged on the shell and is used for quenching treatment of the aluminum profile; the exhaust gas treatment mechanism is arranged on the shell and is used for treating harmful gas; the filtering mechanism is arranged on the water tank and is used for filtering a water source.
Preferably, the spraying mechanism comprises a second water pump, a connecting pipe, two shunt pipes and a plurality of spray heads, wherein the second water pump is fixedly installed on the inner wall of the bottom of the second cavity, the connecting pipe is fixedly installed on the water draining end of the second water pump, one end of the connecting pipe extends to the inside of the shell, the two shunt pipes are fixedly installed on the connecting pipe, and the spray heads are respectively arranged on the two shunt pipes.
Preferably, the exhaust gas treatment mechanism comprises a fan, an air suction pipe, a mounting pipe, two air suction covers, a box body and a plurality of activated carbon filter screens, wherein the fan is fixedly arranged at the top of the shell, the air suction pipe is fixedly arranged at the air inlet end of the fan, the mounting pipe is fixedly arranged at one end of the air suction pipe, the two air suction covers are respectively and fixedly arranged at the two ends of the mounting pipe, the box body is fixedly arranged at the air outlet end of the fan, the box body is communicated with the fan, one side of the box body is provided with an air outlet, the inner wall of the box body is provided with a plurality of clamping grooves, and the activated carbon filter screens are respectively arranged on the clamping grooves.
Preferably, the filter mechanism comprises a mouth-shaped pipe, a silk screen, a cotton cloth layer, an activated carbon adsorption layer and a crushed stone layer, wherein the mouth-shaped pipe is fixedly installed on the inner wall of the top of the first cavity, the top end of the mouth-shaped pipe extends to the inside of the shell, the silk screen is fixedly installed at the bottom end of the mouth-shaped pipe, the cotton cloth layer is arranged at the top of the silk screen, the activated carbon adsorption layer is arranged at the top of the cotton cloth layer, and the crushed stone layer is arranged at the top of the activated carbon adsorption layer.
Preferably, a water drain pipe is fixedly arranged on one side of the water tank, one end of the water drain pipe extends to the inside of the first cavity, and a valve is arranged on the water drain pipe.
Preferably, a water adding pipe is fixedly arranged on one side of the water tank, and one end of the water adding pipe extends to the inside of the second cavity.
Preferably, the top of the shell is fixedly provided with two supporting seats, and the tops of the two supporting seats are fixedly connected with the mounting pipe.
Compared with the related art, the safe aluminum profile quenching spray equipment provided by the utility model has the following beneficial effects:
The utility model provides safe aluminum profile quenching spraying equipment, which is characterized in that two material openings and a roller conveyor are matched for use, so that aluminum profiles can conveniently enter a shell for quenching, quenched aluminum profiles can also be conveniently discharged out of the shell, water can be conveniently injected into a second cavity through a water adding pipe, aluminum profiles transmitted by the roller conveyor can be quenched through a spraying mechanism, used water can be filtered through a filtering mechanism, most of impurities and harmful substances in the water can be removed, the quality of the water is greatly improved, the treated water can be collected in the first cavity, the water in the first cavity can be transmitted into the second cavity through a first water pump and a through pipe, the water can be repeatedly utilized, the quenching quality is not easily affected, the cost of water can be saved in long-term use, the harmful gas generated by the contact of the aluminum profiles and the water can be greatly weakened by a waste gas treatment mechanism, the harm of the harmful gas to human body can be greatly reduced, the safety of the equipment can be improved, and the safety of the equipment in use can be improved by installing the equipment in a water pipe and the water discharging seat in use.
Drawings
FIG. 1 is a schematic cross-sectional view of a preferred embodiment of a spray equipment for quenching a safe aluminum profile provided by the utility model;
FIG. 2 is an enlarged schematic view of portion A shown in FIG. 1;
FIG. 3 is an enlarged schematic view of portion B shown in FIG. 1;
fig. 4 is a schematic perspective view of the mouth piece and wire mesh of the present utility model.
Reference numerals in the drawings: 1. a housing; 2. a water tank; 3. a first cavity; 4. a second cavity; 5. support legs; 6. a roller conveyor; 7. a first water pump; 8. a second water pump; 9. a connecting pipe; 10. a shunt; 11. a spray head; 12. a blower; 13. an air suction pipe; 14. installing a pipe; 15. an air suction cover; 16. a case; 17. an activated carbon filter screen; 18. a mouth tube; 19. a silk screen; 20. a cotton cloth layer; 21. an activated carbon adsorption layer; 22. a crushed stone layer.
Detailed Description
The utility model will be further described with reference to the drawings and embodiments.
Referring to fig. 1-4, fig. 1 is a schematic cross-sectional structure diagram of a preferred embodiment of a spraying apparatus for quenching a safe aluminum profile according to the present utility model; FIG. 2 is an enlarged schematic view of portion A shown in FIG. 1; FIG. 3 is an enlarged schematic view of portion B shown in FIG. 1;
Fig. 4 is a schematic perspective view of the mouth piece and wire mesh of the present utility model. The safe aluminum profile quenching spraying equipment comprises: the device comprises a shell 1, wherein two sides of the shell 1 are provided with material openings; the water tank 2 is fixedly arranged at the bottom of the shell 1, and a first cavity 3 and a second cavity 4 are arranged in the water tank 2; the plurality of supporting legs 5 are fixedly arranged on the inner wall of the bottom of the shell 1, and the same roller conveyor 6 for conveying aluminum profiles is fixedly arranged at the top ends of the plurality of supporting legs 5; the first water pump 7 is fixedly arranged on the inner wall of the bottom of the first cavity 3, a through pipe is fixedly arranged on the water discharge end of the first water pump 7, one end of the through pipe extends to the inside of the second cavity 4, and a one-way valve is arranged on the through pipe; the spraying mechanism is arranged on the shell 1 and is used for quenching treatment of the aluminum profile; an exhaust gas treatment mechanism provided on the housing 1 for treating a harmful gas; the filtering mechanism is arranged on the water tank 2 and is used for filtering a water source, the aluminum profile conveyed by the roller conveyor 6 can be quenched through the spraying mechanism, most of impurities and harmful substances in water can be removed through the filtering mechanism, the filtered water can be collected in the first cavity 3, the water in the first cavity 3 can be conveyed into the second cavity 4 through the first water pump 7 and the through pipe, the water can be made to be of a value for reciprocating utilization, quenching quality is not easy to influence, the cost of water can be saved in long-term use, harmful gas generated by contact of the aluminum profile with the water can be purified through the waste gas treatment mechanism, harm of the harmful gas to a human body can be greatly weakened, and the safety of the equipment in use can be improved.
The spraying mechanism comprises a second water pump 8, a connecting pipe 9, two shunt pipes 10 and a plurality of spray heads 11, wherein the second water pump 8 is fixedly installed on the inner wall of the bottom of the second cavity 4, the connecting pipe 9 is fixedly installed on the drain end of the second water pump 8, one end of the connecting pipe 9 extends to the inside of the shell 1, the two shunt pipes 10 are fixedly installed on the connecting pipe 9, and the spray heads 11 are respectively arranged on the two shunt pipes 10.
The waste gas treatment mechanism comprises a fan 12, an air suction pipe 13, a mounting pipe 14, two air suction covers 15, a box 16 and a plurality of activated carbon filter screens 17, wherein the fan 12 is fixedly installed at the top of the shell 1, the air suction pipe 13 is fixedly installed at the air inlet end of the fan 12, the mounting pipe 14 is fixedly installed at one end of the air suction pipe 13, the two air suction covers 15 are respectively and fixedly installed at two ends of the mounting pipe 14, the box 16 is fixedly installed at the air outlet end of the fan 12, the box 16 is communicated with the fan 12, an air outlet is formed in one side of the box 16, a plurality of clamping grooves are formed in the inner wall of the box 16, and a plurality of activated carbon filter screens 17 are respectively arranged on the clamping grooves.
The filter mechanism comprises a mouth-shaped tube 18, a silk screen 19, a cotton cloth layer 20, an activated carbon adsorption layer 21 and a crushed stone layer 22, wherein the mouth-shaped tube 18 is fixedly installed on the inner wall of the top of the first cavity 3, the top end of the mouth-shaped tube 18 extends to the inside of the shell 1, the silk screen 19 is fixedly installed at the bottom end of the mouth-shaped tube 18, the cotton cloth layer 20 is arranged at the top of the silk screen 19, the activated carbon adsorption layer 21 is arranged at the top of the cotton cloth layer 20, and the crushed stone layer 22 is arranged at the top of the activated carbon adsorption layer 21.
One side fixed mounting of water tank 2 has the drain pipe, the one end of drain pipe extends to the inside of first cavity 3, be provided with the valve on the drain pipe, can discharge the water in the first cavity 3 through drain pipe and valve.
One side of the water tank 2 is fixedly provided with a water adding pipe, one end of the water adding pipe extends to the inside of the second cavity 4, and water can be conveniently injected into the second cavity 4 through the water adding pipe.
The top of the shell 1 is fixedly provided with two supporting seats, the tops of the two supporting seats are fixedly connected with the mounting pipe 14, and the stability of the mounting pipe 14 in use can be improved through the two supporting seats.
It should be noted that, in the present utility model, the circuits, electronic components and modules are all related to the prior art, and those skilled in the art may implement the present utility model completely, and it is needless to say that the protection of the present utility model does not relate to improvement of software and methods.
The working principle of the safe aluminum profile quenching spray equipment provided by the utility model is as follows:
When the aluminum profile cooling device is used, a water supply pipe is adopted to inject water into the second cavity 4, then the roller conveyor 6, the second water pump 8 and the fan 12 are started, then the heated aluminum profile is introduced into the shell 1 from one of the material openings, the aluminum profile can be driven to one side under the starting of the roller conveyor 6, in the driving process, the second water pump 8 can input water in the second cavity 4 into the two shunt pipes 10 through the connecting pipe 9, then the water is discharged from the plurality of spray heads 11, quenching treatment is carried out on the heated aluminum profile, the temperature of the heated aluminum profile is reduced, and after the cooling treatment, the aluminum profile is discharged from the other material opening;
In the quenching process, a large amount of harmful gas is generated when the aluminum profile is contacted with water, the gas is discharged from two material openings, the discharged harmful gas is sucked into the mounting pipe 14 by the two suction covers 15, the mounting pipe 14 transmits the harmful gas into the fan 12 through the suction pipe 13, the fan 12 transmits the harmful gas into the box 16, the harm degree of the gas can be greatly reduced after the harmful gas is adsorbed and filtered by the plurality of activated carbon filter screens 17, and finally the treated gas is discharged from the gas outlet of the box 16, so that the safety of the equipment in use can be improved because the harm of the discharged gas is greatly weakened;
The water used in the quenching process flows into the mouth-shaped pipe 18, and then most impurities and harmful substances in the water can be removed after the water is filtered and adsorbed by the crushed stone layer 22, the activated carbon adsorption layer 21, the cotton cloth layer 20 and the silk screen 19, so that the quality of the water is greatly improved, the filtered and adsorbed water flows into the first cavity 3 for storage, when the water in the second cavity 4 is not enough, the first water pump 7 is started, the through pipe connected to the first water pump 7 transmits the water in the first cavity 3 into the second cavity 4 for use by the second water pump 8, the water can be repeatedly utilized, the quenching quality is not easily affected, and the water cost can be saved in long-term use.
Compared with the related art, the safe aluminum profile quenching spray equipment provided by the utility model has the following beneficial effects:
The utility model provides safe aluminum profile quenching spraying equipment, which is characterized in that two material openings and a roller conveyor 6 are matched for use, aluminum profiles can conveniently enter a shell 1 for quenching, quenched aluminum profiles can also be conveniently discharged out of the shell 1, water can be conveniently injected into a second cavity 4 through a water adding pipe, aluminum profiles conveyed by the roller conveyor 6 can be quenched through a spraying mechanism, used water can be filtered through a filtering mechanism, most impurities and harmful substances in the water can be removed, the quality of the water is greatly improved, the treated water can be collected in a first cavity 3, the water in the first cavity 3 can be conveyed into a second cavity 4 through a first water pump 7 and a through pipe, so that the water can be provided with reciprocating utilization value, the quenching quality is not easily affected, the cost of water can be saved in long-term use, harmful gases generated by the contact of the aluminum profiles and the water can be purified through an exhaust gas treatment mechanism, the harmful gases can be greatly harmful gases, the quality of the harmful gases can be greatly weakened, the water can be greatly weakened by the exhaust gas, and the safety of the valve can be greatly reduced, and the safety of the valve can be discharged through a water pipe 14 in use, and the safety of the valve can be used by the valve, and the valve can be placed in use, and the safety of the valve can be used by the valve.
The foregoing description is only illustrative of the present utility model and is not intended to limit the scope of the utility model, and all equivalent structures or equivalent processes or direct or indirect application in other related technical fields are included in the scope of the present utility model.
Claims (7)
1. The utility model provides a spray equipment of safe type aluminium alloy quenching which characterized in that includes:
The shell, both sides of the said shell have material openings;
the water tank is fixedly arranged at the bottom of the shell, and a first cavity and a second cavity are arranged in the water tank;
The plurality of supporting legs are fixedly arranged on the inner wall of the bottom of the shell, and the same roller conveyor for conveying aluminum profiles is fixedly arranged at the top ends of the plurality of supporting legs;
The first water pump is fixedly arranged on the inner wall of the bottom of the first cavity, a through pipe is fixedly arranged at the water draining end of the first water pump, one end of the through pipe extends to the inside of the second cavity, and a one-way valve is arranged on the through pipe;
the spraying mechanism is arranged on the shell and is used for quenching treatment of the aluminum profile;
The exhaust gas treatment mechanism is arranged on the shell and is used for treating harmful gas;
The filtering mechanism is arranged on the water tank and is used for filtering a water source.
2. The spray equipment for quenching of safe aluminum profiles according to claim 1, wherein the spray mechanism comprises a second water pump, a connecting pipe, two shunt pipes and a plurality of spray heads, the second water pump is fixedly installed on the bottom inner wall of the second cavity, the connecting pipe is fixedly installed on the water draining end of the second water pump, one end of the connecting pipe extends to the inside of the shell, two shunt pipes are fixedly installed on the connecting pipe, and a plurality of spray heads are respectively arranged on the two shunt pipes.
3. The spray equipment for quenching of safe aluminum profiles according to claim 1, wherein the waste gas treatment mechanism comprises a fan, an air suction pipe, a mounting pipe, two air suction covers, a box body and a plurality of activated carbon filter screens, wherein the fan is fixedly installed at the top of the shell, the air suction pipe is fixedly installed at the air inlet end of the fan, the mounting pipe is fixedly installed at one end of the air suction pipe, the two air suction covers are respectively fixedly installed at two ends of the mounting pipe, the box body is fixedly installed at the air outlet end of the fan, the box body is communicated with the fan, one side of the box body is provided with an air outlet, the inner wall of the box body is provided with a plurality of clamping grooves, and a plurality of activated carbon filter screens are respectively arranged on a plurality of clamping grooves.
4. The spray equipment for quenching of safe aluminum profiles according to claim 1, wherein the filtering mechanism comprises a mouth-shaped pipe, a wire mesh, a cotton cloth layer, an activated carbon adsorption layer and a crushed stone layer, the mouth-shaped pipe is fixedly installed on the inner wall of the top of the first cavity, the top end of the mouth-shaped pipe extends to the inside of the shell, the wire mesh is fixedly installed at the bottom end of the mouth-shaped pipe, the cotton cloth layer is arranged at the top of the wire mesh, the activated carbon adsorption layer is arranged at the top of the cotton cloth layer, and the crushed stone layer is arranged at the top of the activated carbon adsorption layer.
5. The spraying device for quenching safety type aluminum profiles according to claim 1, wherein a water drain pipe is fixedly installed on one side of the water tank, one end of the water drain pipe extends to the inside of the first cavity, and a valve is arranged on the water drain pipe.
6. The spray equipment for quenching safety type aluminum profiles according to claim 1, wherein a water adding pipe is fixedly installed on one side of the water tank, and one end of the water adding pipe extends to the inside of the second cavity.
7. A spray device for quenching a safe aluminum profile according to claim 3, wherein two supporting seats are fixedly arranged at the top of the shell, and the tops of the two supporting seats are fixedly connected with the mounting pipe.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322839046.XU CN220999720U (en) | 2023-10-23 | 2023-10-23 | Safety type aluminum profile quenching spraying equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322839046.XU CN220999720U (en) | 2023-10-23 | 2023-10-23 | Safety type aluminum profile quenching spraying equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220999720U true CN220999720U (en) | 2024-05-24 |
Family
ID=91126148
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322839046.XU Active CN220999720U (en) | 2023-10-23 | 2023-10-23 | Safety type aluminum profile quenching spraying equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220999720U (en) |
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2023
- 2023-10-23 CN CN202322839046.XU patent/CN220999720U/en active Active
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