CN220976169U - Automatic winding anti-corrosion band device for pipeline - Google Patents
Automatic winding anti-corrosion band device for pipeline Download PDFInfo
- Publication number
- CN220976169U CN220976169U CN202322626174.6U CN202322626174U CN220976169U CN 220976169 U CN220976169 U CN 220976169U CN 202322626174 U CN202322626174 U CN 202322626174U CN 220976169 U CN220976169 U CN 220976169U
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- pipeline
- corrosion
- winding
- gear
- clamping plate
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- 238000005260 corrosion Methods 0.000 title claims abstract description 68
- 238000004804 winding Methods 0.000 title claims abstract description 49
- 230000000149 penetrating effect Effects 0.000 claims description 4
- 230000000712 assembly Effects 0.000 claims description 2
- 238000000429 assembly Methods 0.000 claims description 2
- 230000007797 corrosion Effects 0.000 claims 7
- 230000000903 blocking effect Effects 0.000 claims 3
- 238000000034 method Methods 0.000 abstract description 6
- 238000009434 installation Methods 0.000 description 7
- 235000008331 Pinus X rigitaeda Nutrition 0.000 description 2
- 235000011613 Pinus brutia Nutrition 0.000 description 2
- 241000018646 Pinus brutia Species 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
Landscapes
- Protection Of Pipes Against Damage, Friction, And Corrosion (AREA)
Abstract
The application relates to the technical field of winding of pipeline anti-corrosion belts, and provides an automatic pipeline winding anti-corrosion belt device which comprises a walking trolley, a driving assembly and two supporting seats, wherein a mounting ring is rotatably arranged on each supporting seat, a pipeline penetrates through the mounting ring, a fixing assembly for fixing the pipeline is arranged on each mounting ring, a first gear is arranged on each supporting seat, the first gear is meshed with a rack, and a driving piece for driving the rack to rotate is arranged on each supporting seat. According to the automatic pipeline winding anti-corrosion belt device, after the pipeline is fixed in the mounting ring through the fixing component, the driving component is started, the driving component enables the first gear to rotate, and as the first gear is meshed with the rack on the outer wall of the mounting ring, the mounting ring can rotate on the supporting seat, and further the pipeline can rotate, the situation that workers need to rotate the pipeline in the process of winding the anti-corrosion belt on the surface of the pipeline is reduced, and the mounting efficiency is improved.
Description
Technical Field
The application relates to the technical field of winding of anti-corrosion belts of pipelines, in particular to an automatic winding anti-corrosion belt device for pipelines.
Background
Buried pipelines are devices for conveying gas, liquid or fluid with solid particles, and are buried underground for a long time, and the pipelines can be corroded, perforated, leaked and the like due to the influence of factors such as external soil characteristics, terrain settlement and the like along with the time, so that the loss of materials in the pipelines is caused. In order to prolong the service life of the pipeline buried underground, an anti-corrosion belt needs to be wound on the outer surface of the pipeline.
In the prior art, a winding device is adopted to wind the anti-corrosion belt on the pipeline, and in the process of winding the anti-corrosion belt on the surface of the pipeline, an anti-corrosion roller with the anti-corrosion belt is firstly arranged on the winding device, and the winding device drives the anti-corrosion roller to move; at this time, a worker needs to rotate the pipeline so that the anti-corrosion belt is uniformly wound on the outer wall of the anti-corrosion belt. Because the staff needs to rotate the pipeline in succession, comparatively loaded down with trivial details, reduced work efficiency.
Disclosure of utility model
In order to improve the efficiency of winding the anti-corrosion tape on the surface of the pipeline, the application provides an automatic anti-corrosion tape winding device for the pipeline.
The application provides an automatic pipeline winding anti-corrosion belt device which adopts the following technical scheme:
The automatic pipeline winding anti-corrosion belt device comprises a travelling trolley, a driving assembly and two supporting seats, wherein the driving assembly is used for driving the travelling trolley to move between the two supporting seats; the travelling trolley is provided with a moving hole for the pipeline to pass through, and the anti-corrosion roller is arranged on the travelling trolley; the two supporting seats are used for erecting pipelines, the supporting seats are rotatably provided with mounting rings, the pipelines are arranged in the mounting rings in a penetrating mode, and the mounting rings are provided with fixing assemblies for fixing the pipelines; the outer wall of the mounting ring is provided with a rack, the supporting seat is provided with a first gear, the first gear is meshed with the rack, and the supporting seat is provided with a driving piece for driving the rack to rotate.
By adopting the technical scheme, when the anti-corrosion belt is wound on the surface of the pipeline, the pipeline is arranged on the two supporting seats and the travelling trolley, and then the two ends of the pipeline are respectively fixed in the two mounting rings through the fixing components; at the moment, the driving piece is driven, the driving piece enables the first gear to rotate, and the first gear is meshed with the rack on the outer wall of the mounting ring, so that the mounting ring can rotate on the supporting seat, and the pipeline can rotate; at this moment, start drive assembly, drive assembly drive walking dolly in the in-process that two supporting seats removed, anticorrosive area on the anticorrosive roller can twine in the pipeline surface automatically, reduces the in-process staff that twines anticorrosive area on the pipeline surface and need carry out pivoted condition to the pipeline, improves installation effectiveness.
Optionally, the fixed subassembly includes first splint and second splint, first splint is fixed in the collar, the second splint pass through the screw rod rotate install in the collar, the pipeline centre gripping in first splint with second splint support.
Through adopting foretell technical scheme, when being fixed in the installation ring with the pipeline, rotate the threaded rod in the installation ring and make two splint remove to the side that is close to each other for pipeline centre gripping is between two grip blocks.
Optionally, a rubber pad is disposed on a side of the first clamping plate and the second clamping plate, which are close to each other.
Through adopting foretell technical scheme, through setting up the rubber pad, increase the frictional force between splint and the pipeline, reduce the pipeline and take place the condition that removes between two splint in the rotation in-process.
Optionally, a winding groove is installed on one side of the travelling trolley, the winding groove is communicated with the moving hole, a rotating sleeve is rotatably installed in the winding groove, the anti-corrosion roller is sleeved on the rotating sleeve, and one end of the rotating sleeve is connected with the winding groove through a rotating assembly; the other end of the rotating sleeve is provided with a plugging block, the plugging block is in threaded connection with the rotating sleeve, and the anti-corrosion roller is clamped between the rotating assembly and the plugging block.
By adopting the technical scheme, the anti-corrosion roller is convenient to wind the anti-corrosion belt of the anti-corrosion roller on the surface of the pipeline when rotating in the moving groove by arranging the winding groove communicated with the moving hole; and through installing the shutoff piece screw thread in the rotation sleeve to can dismantle the change with the anticorrosive roller from rotating the sleeve, thereby can twine in succession the anticorrosive area on pipeline surface.
Optionally, the rotating assembly includes a second gear, a rotating disc and a bolt, the second gear is fixed at the end of the rotating sleeve, the rotating disc is rotatably installed in the winding groove, and the rotating disc is provided with a tooth slot for inserting the second gear; the bolt is used for fixing the second gear in the tooth groove.
Through adopting foretell technical scheme, can dismantle through second gear and rolling disc and be connected, and then can demolish the rotation sleeve from the pipeline surface, can be external with anticorrosive roller and telescopic connection after, will be connected with the meshing of rotation sleeve connection second gear and rolling disc again to be convenient for install anticorrosive roller in the winding inslot.
Optionally, the plugging block is provided with a plugging block, and the anti-corrosion roller is provided with a plugging groove for plugging the plugging block.
Through adopting foretell technical scheme, through the cooperation of spliced block and spliced groove, can make the anticorrosive roller be fixed in the sleeve, can reduce the anticorrosive roller and take place the free rotation's on the sleeve condition to can make the sleeve take place to rotate the anticorrosive area on the anticorrosive roller can twine in succession in the pipeline surface.
Optionally, the pinch roller is rotatably installed in the moving hole, and the pinch roller is abutted with the side wall of the pipeline.
Through adopting foretell technical scheme, through setting up the pinch roller, after the pipeline surface winding has the anticorrosive area, the pinch roller can compress tightly anticorrosive area in pipeline surface, increases anticorrosive area and pastes in pipeline surface's stability, reduces anticorrosive area and takes place the condition of pine to take off.
Optionally, the driving assembly includes a first motor, a screw rod and a guide rod, and the screw rod and the guide rod are both installed between the two supporting seats; the travelling trolley is matched with the screw rod and the guide rod; the first motor is used for driving the screw rod to rotate between the two supporting seats.
By adopting the technical scheme, the first motor is started, the screw rod rotates between the two supporting seats, and the supporting seats are in threaded connection with the screw rod, so that the supporting seats move towards the length direction of the screw rod under the guide of the guide rod, and the anti-corrosion belt on the surface of the pipeline can be continuously wound.
In summary, the present application includes at least one of the following beneficial technical effects:
1. After the pipeline is fixed in the mounting ring through the fixing component, the driving component is started, and the driving component enables the first gear to rotate;
2. Through setting up the pinch roller, after the pipeline surface winding has the anticorrosive area, the pinch roller can compress tightly anticorrosive area in pipeline surface, increases anticorrosive area and pastes in pipeline surface's stability, reduces anticorrosive area and takes place the condition of pine to take off.
Drawings
Fig. 1 is a schematic structural view of the present embodiment;
FIG. 2 is a partial cross-sectional view of the support base of the present embodiment;
FIG. 3 is an enlarged view of a portion of FIG. 2 at A;
FIG. 4 is a partial enlarged view at B of FIG. 2;
Fig. 5 is a schematic structural view of the traveling carriage of the present embodiment;
FIG. 6 is a schematic view of the installation of the rotating sleeve and the plugging block of the present embodiment;
fig. 7 is a partial enlarged view at C of fig. 5.
Reference numerals illustrate: 1. a support base; 11. a through hole; 12. a mounting ring; 13. a rotation hole; 14. a rack; 15. a first gear; 16. a driving member; 2. a walking trolley; 21. a moving hole; 22. a winding groove; 23. a rotating groove; 24. a pinch roller; 25. a threaded hole; 26. a slip hole; 3. a drive assembly; 31. a screw rod; 32. a guide rod; 33. a first motor; 4. a fixing assembly; 41. a first clamping plate; 42. a second clamping plate; 43. a connecting rod; 44. a screw; 5. rotating the sleeve; 51. a threaded portion; 52. a block; 53. a threaded rod; 54. a plug block; 6. a rotating assembly; 61. a second gear; 62. a rotating disc; 63. a bolt; 64. tooth slots; 7. a pipeline.
Detailed Description
The application is described in further detail below with reference to fig. 1-7.
The embodiment of the application discloses a device for automatically winding an anti-corrosion band on a pipeline 7.
Referring to fig. 1, an automatic winding anti-corrosion band device for a pipeline 7 comprises a supporting seat 1, a traveling trolley 2 and a driving assembly 3, wherein the supporting seat 1 is used for erecting the pipeline 7, the traveling trolley 2 is used for winding an anti-corrosion band for the pipeline 7 between the two supporting seats 1, and the driving assembly 3 is used for driving the traveling trolley 2 to move between the two supporting seats 1.
The supporting seat 1 is provided with a through hole 11 for the pipeline 7 to pass through, the inner wall of the through hole 11 is rotatably provided with a mounting ring 12, and the mounting ring 12 is fixed with the pipeline 7 through the fixing component 4; the support seat 1 is internally provided with a rotating hole 13, the outer wall of the mounting ring 12 is provided with a rack 14, and the rack 14 and the mounting ring 12 are integrally formed; the rack 14 is positioned in the rotating hole 13, a first gear 15 is rotatably arranged in the rotating hole 13, and the first gear 15 is meshed with the rack 14; the supporting seat 1 is provided with a driving piece 16, and the driving piece 16 is used for driving the second gear 61 to rotate.
In this embodiment, the driving member 16 is configured as a second motor, an output shaft of the second motor is fixed to the supporting seat 1, and the output shaft of the second motor is fixed to the first gear 15. By driving the output shaft of the second motor, the first gear 15 can be rotated, and the mounting ring 12 meshed with the first gear 15 can be rotated; thereby enabling the rotation of the pipe 7 connected to the mounting ring 12.
The fixing assembly 4 comprises a first clamping plate 41 and a second clamping plate 42, the first clamping plate 41 is fixed on the inner wall of the mounting ring 12 through a connecting rod 43, a thread groove is formed in the inner wall of one side, far away from the first clamping plate 41, of the mounting ring 12, threads are mounted in the thread groove in a threaded manner, the second clamping plate 42 is rotatably connected with one side, far away from the mounting ring 12, of the screw 44, and the pipeline 7 is clamped between the first clamping plate 41 and the second clamping plate 42.
When the pipeline 7 is required to be installed between the first clamping plate 41 and the second clamping plate 42, the second clamping plate 42 moves towards the side far away from the first clamping plate 41 by adjusting the position of the screw 44 in the thread groove; so as to place the first conduit 7 between the first clamping plate 41 and the second clamping plate 42; at this time, the screw 44 is adjusted to move the second clamping plate 42 toward one side of the first clamping plate 41 so that the pipe 7 is clamped between the first clamping plate 41 and the second clamping plate 42, thereby enabling the fixation of the pipe 7 and the mounting ring 12 to be completed.
One side that first splint 41 and second splint 42 are close to each other all is provided with the rubber pad, through setting up the rubber pad, can increase the frictional force between first splint 41 and second splint 42 and the pipeline 7 to can drive pipeline 7 and take place to rotate along pipeline 7 axle center when making collar 12 rotate.
The driving assembly 3 comprises a screw rod 31, a guide rod 32 and a first motor 33, the travelling trolley 2 is provided with a threaded hole 25, the screw rod 31 is arranged in the threaded hole 25 in a penetrating mode, and two ends of the screw rod 31 are respectively rotatably arranged on one side, close to each other, of the supporting seat 1; the travelling trolley 2 is provided with a sliding hole 26, a guide rod 32 penetrates through the sliding hole 26, and two ends of the guide rod 32 are respectively connected with one side, close to the supporting seat 1, of the supporting seat; the first motor 33 is fixed to one of the support bases 1, and an output shaft of the first motor 33 is fixed to the screw rod 31.
Starting the first motor 33, wherein an output shaft of the first motor 33 can drive the screw rod 31 to rotate between the two supporting seats 1; so that the threaded hole 25 of the travelling trolley 2 is matched with the screw rod 31, and the travelling trolley 2 moves along the length direction of the guide rod 32 under the guide of the guide rod 32, so that the anti-corrosion film is continuously wound on the surface of the pipeline 7.
A winding groove 22 is formed in one side of the supporting seat 1, the winding groove 22 is communicated with the moving hole 21, a rotating sleeve 5 is rotatably arranged in the winding groove 22, and one end of the rotating sleeve 5 is connected with the winding groove 22 through a rotating assembly 6; the anti-corrosion roller is sleeved on the outer wall of the rotating sleeve 5, a plugging block 52 is arranged at one end, away from the rotating assembly 6, of the rotating sleeve 5, and the anti-corrosion roller is clamped between the rotating assembly 6 and the plugging block 52.
The inner wall of the rotating sleeve 5 is provided with a threaded portion 51, one end of the plugging block 52 is provided with an integrally formed threaded rod 53, and when the plugging block 52 is connected with the rotating sleeve 5, the threaded rod 53 is matched with the threaded portion 51. The plugging block 52 is provided with a plugging block 54 near one end of the threaded rod 53, and the anti-corrosion roller is provided with a plugging groove for plugging the plugging block 54.
When the anti-corrosion roller is required to be installed on the rotating sleeve 5, the anti-corrosion roller is sleeved on the outer wall of the rotating sleeve 5, and the plug blocks 54 of the plugging blocks 52 are plugged into the plug grooves of the anti-corrosion roller. The engagement of threaded rod 53 with threaded portion 51 then causes block 52 to move toward one side of the anti-corrosion roller, thereby clamping the anti-corrosion roller to rotating assembly 6 and block 52. The situations that when the rotating sleeve 5 rotates in the winding groove 22 and the anti-corrosion roller rotates freely on the surface of the rotating sleeve 5 are reduced, and the stability of the anti-corrosion belt of the anti-corrosion roller wound on the surface of the pipeline 7 is improved. And through the cooperation of shutoff piece 52 and rotation sleeve 5, can dismantle the anticorrosive roller and change after using.
The rotating assembly 6 comprises a second gear 61, a rotating disc 62 and a bolt 63, the inner wall of the winding groove 22 is provided with a rotating groove 23, and the rotating disc 62 is rotatably arranged in the rotating groove 23; the second gear 61 is fixed at one end of the rotary sleeve 5 far away from the plugging block 52, and the rotary disc 62 is provided with a tooth slot 64 for inserting the second gear 61; the second gear 61 is provided with a mounting hole, the tooth slot 64 is provided with a mounting groove, and the bolt 63 is arranged in the mounting hole in a penetrating way and is in threaded connection with the mounting groove, so that the fixation of the gear and the rotating disc 62 is completed. The second gear 61 and the rotating disc 62 are detachably connected through the bolts 63, the rotating sleeve 5 can be detached from the surface of the pipeline 7, and after the anti-corrosion roller is connected with the rotating sleeve 5 outside, the rotating sleeve 5 is connected with the rotating disc 62, so that the convenience of the installation of the anti-corrosion roller and the travelling trolley 2 is improved.
The inner wall of the moving hole 21 is rotatably provided with a plurality of pressing wheels 24, and all the pressing wheels 24 are arranged at intervals along the inner periphery of the moving hole 21; after the anti-corrosion tape is wound on the surface of the pipeline 7, the pressing wheel 24 can compress the anti-corrosion tape on the surface of the pipeline 7, so that the stability of the anti-corrosion tape adhered to the surface of the pipeline 7 is improved, and the loosening of the anti-corrosion tape is reduced.
The implementation principle of the device for automatically winding the anti-corrosion tape on the pipeline 7 provided by the embodiment of the application is as follows:
When the anti-corrosion belt is wound on the surface of the pipeline 7, the pipeline 7 is installed on the two supporting seats 1 and the travelling trolley 2, and then the pipeline 7 is fixed in the installation ring 12 through the first clamping plate 41 and the second clamping plate 42; at this time, the second motor is driven, the second motor rotates the first gear 15, and the first gear 15 is meshed with the rack 14 on the outer wall of the mounting ring 12, so that the mounting ring 12 can rotate on the supporting seat 1, and the pipeline 7 can rotate; at this time, the first motor 33 is started, the driving assembly 3 drives the travelling trolley 2 to move in the two supporting seats 1, the anti-corrosion belt on the anti-corrosion roller can be automatically wound on the surface of the pipeline 7, the situation that in-process workers need to rotate the pipeline 7 when winding the anti-corrosion belt on the surface of the pipeline 7 is reduced, and the installation efficiency is improved.
The above is a preferred embodiment of the present application, and is not intended to limit the scope of the present application in this way, therefore: all equivalent changes in structure, shape and principle of the application should be covered in the scope of protection of the application.
Claims (8)
1. An automatic anticorrosive area device of twining of pipeline, its characterized in that: the anti-corrosion device comprises a walking trolley (2), a driving assembly (3) and two supporting seats (1), wherein the driving assembly (3) is used for driving the walking trolley (2) to move between the two supporting seats (1), the walking trolley (2) is provided with a moving hole (21) for a pipeline (7) to penetrate through, and an anti-corrosion roller is arranged on the walking trolley (2); the two supporting seats (1) are used for erecting a pipeline (7), the supporting seats (1) are rotatably provided with mounting rings (12), the pipeline (7) is arranged in the mounting rings (12) in a penetrating mode, and the mounting rings (12) are provided with fixing assemblies (4) used for fixing the pipeline (7); the mounting ring (12) outer wall is provided with rack (14), first gear (15) are installed to supporting seat (1), first gear (15) with rack (14) are engaged with, driving piece (16) that are used for driving first gear (15) pivoted is installed to supporting seat (1).
2. An automatic pipe winding corrosion protection tape device according to claim 1, wherein: the fixing assembly (4) comprises a first clamping plate (41) and a second clamping plate (42), the first clamping plate (41) is fixed on the mounting ring (12), the second clamping plate (42) is rotatably mounted in the mounting ring (12) through a screw (44), and the pipeline (7) is clamped between the first clamping plate (41) and the second clamping plate (42) support.
3. An automatic pipe winding corrosion protection tape device according to claim 2, wherein: a rubber pad is arranged on one side, close to each other, of the first clamping plate (41) and the second clamping plate (42).
4. An automatic pipe winding corrosion protection tape device according to claim 1, wherein: a winding groove (22) is formed in one side of the travelling trolley (2), the winding groove (22) is communicated with the moving hole (21), a rotating sleeve (5) is rotatably arranged in the winding groove (22), the anti-corrosion roller is sleeved on the rotating sleeve (5), and one end of the rotating sleeve (5) is connected with the winding groove (22) through a rotating assembly (6); the anti-corrosion roller is characterized in that a blocking block (52) is arranged at the other end of the rotating sleeve (5), the blocking block (52) is in threaded connection with the rotating sleeve (5), and the anti-corrosion roller is clamped between the rotating assembly (6) and the blocking block (52).
5. The apparatus for automatically winding a corrosion protection tape for a pipe according to claim 4, wherein: the rotating assembly (6) comprises a second gear (61), a rotating disc (62) and a bolt (63), the second gear (61) is fixed at the end part of the rotating sleeve (5), the rotating disc (62) is rotatably arranged in the winding groove (22), and the rotating disc (62) is provided with a tooth groove (64) for the second gear (61) to be inserted; the bolt (63) is used for fixing the second gear (61) in the tooth groove (64).
6. The apparatus for automatically winding a corrosion protection tape for a pipe according to claim 4, wherein: the plugging block (52) is provided with a plug block (54), and the anti-corrosion roller is provided with a plug groove for plugging the plug block (54).
7. An automatic pipe winding corrosion protection tape device according to claim 1, wherein: the pinch roller (24) is rotatably arranged in the moving hole (21), and the pinch roller (24) is abutted against the side wall of the pipeline (7).
8. An automatic pipe winding corrosion protection tape device according to claim 1, wherein: the driving assembly (3) comprises a first motor (33), a screw rod (31) and a guide rod (32), and the screw rod (31) and the guide rod (32) are arranged between the two supporting seats (1); the travelling trolley (2) is matched with the screw rod (31) and the guide rod (32); the first motor (33) is used for driving the screw rod (31) to rotate between the two supporting seats (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322626174.6U CN220976169U (en) | 2023-09-27 | 2023-09-27 | Automatic winding anti-corrosion band device for pipeline |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322626174.6U CN220976169U (en) | 2023-09-27 | 2023-09-27 | Automatic winding anti-corrosion band device for pipeline |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220976169U true CN220976169U (en) | 2024-05-17 |
Family
ID=91042049
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322626174.6U Active CN220976169U (en) | 2023-09-27 | 2023-09-27 | Automatic winding anti-corrosion band device for pipeline |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220976169U (en) |
-
2023
- 2023-09-27 CN CN202322626174.6U patent/CN220976169U/en active Active
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