CN220973153U - Impact-resistant injection mold - Google Patents
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Abstract
Description
技术领域Technical Field
本实用新型涉及注塑模具技术领域,具体为一种具有耐冲击的注塑模具。The utility model relates to the technical field of injection molds, in particular to an injection mold with impact resistance.
背景技术Background technique
注塑模具是一种生产塑胶制品的工具;也是赋予塑胶制品完整结构和精确尺寸的工具,注塑成型是批量生产某些形状复杂部件时用到的一种加工方法,具体指将受热融化的塑料由注塑机高压射入模腔,经冷却固化后,得到成形品。An injection mold is a tool for producing plastic products; it is also a tool that gives plastic products a complete structure and precise dimensions. Injection molding is a processing method used in mass production of certain parts with complex shapes. Specifically, it refers to the process of injecting heated and melted plastic into the mold cavity under high pressure by an injection molding machine, and obtaining a molded product after cooling and solidification.
现有的注塑模具在取件的时候多是利用顶针或者顶杆对已注塑成型的工件进行顶出,在顶的时候不仅会对已成型的工件造成损伤甚至会使工件造成报废,而且利用顶针或者顶杆顶出工件具有一定的局限性。Existing injection molds mostly use ejector pins or ejector rods to eject the molded workpiece when removing the workpiece. During the ejection, not only will the molded workpiece be damaged or even scrapped, but the use of ejector pins or ejector rods to eject the workpiece has certain limitations.
在公开号为CN215703649U的专利文件中提出一种注塑模具,该装置包括底座,所述底座的上表面固定连接有下模,所述底座的上表面固定连接有两个导柱,所述下模的上表面开设有模腔和两个导向槽,且导向槽关于下模的中心线对称分布,所述导柱的外表面滑动连接有上模,所述上模的上表面固定连接有风机,所述风机的输出端固定连通有第一伸缩软管,所述上模的上表面固定连接有第一支架。该注塑模具,通过在第一万向节的上表面固定连接有第一万向节及第一万向节与第二万向节转动连接能够使在转动轴转动的同时使第一滑块在第一滑槽内进行滑动,通过在正反转电机的输出端固定连接有第二螺纹杆,及第二螺纹杆与滑杆的上表面螺纹连接能够使滑杆上下移动。In the patent document with the publication number CN215703649U, an injection mold is proposed, which includes a base, a lower mold is fixedly connected to the upper surface of the base, two guide pillars are fixedly connected to the upper surface of the base, a mold cavity and two guide grooves are opened on the upper surface of the lower mold, and the guide grooves are symmetrically distributed about the center line of the lower mold, an upper mold is slidably connected to the outer surface of the guide pillar, a fan is fixedly connected to the upper surface of the upper mold, a first telescopic hose is fixedly connected to the output end of the fan, and a first bracket is fixedly connected to the upper surface of the upper mold. The injection mold can make the first slider slide in the first slide groove while the rotating shaft rotates by fixing the first universal joint on the upper surface of the first universal joint and the first universal joint is rotatably connected to the second universal joint, and the slide rod can be moved up and down by fixing the second threaded rod on the output end of the forward and reverse motor and the second threaded rod is threadedly connected to the upper surface of the slide rod.
但是该装置在注塑的过程中,没有设置相关的防冲击结构,从而对模具的使用寿命造成一定的影响。However, during the injection molding process, the device does not have a relevant anti-impact structure, which has a certain impact on the service life of the mold.
为此,我们亟需提供一种具有耐冲击的注塑模具。For this reason, we urgently need to provide an injection mold with impact resistance.
实用新型内容Utility Model Content
本实用新型的目的在于提供一种具有耐冲击的注塑模具,以解决上述背景技术中提出的该装置在注塑的过程中,没有设置相关的防冲击结构,从而对模具的使用寿命造成一定的影响的问题。The utility model aims to provide an impact-resistant injection mold to solve the problem that the device proposed in the above background technology has no relevant impact-proof structure during the injection molding process, thereby causing a certain impact on the service life of the mold.
为实现上述目的,本实用新型提供如下技术方案:一种具有耐冲击的注塑模具,包括固定座、下模具和上模具,所述下模具顶端和外壁设置有防冲击装置,所述固定座侧边设置有清理装置。To achieve the above purpose, the utility model provides the following technical solutions: an impact-resistant injection mold, comprising a fixed seat, a lower mold and an upper mold, the top and outer wall of the lower mold are provided with an anti-impact device, and the side of the fixed seat is provided with a cleaning device.
所述防冲击装置包括内部缓冲单元和外部缓冲单元。The impact protection device includes an inner buffer unit and an outer buffer unit.
所述内部缓冲单元包括卡槽、缓冲弹簧、圆板、侧槽、连接弹簧、抵板和卡件,所述卡槽开设于下模具顶端,所述缓冲弹簧固定安装于卡槽内部底端,所述圆板固定安装于缓冲弹簧顶端,所述侧槽开设于卡槽侧边,所述连接弹簧固定连接于侧槽内部,所述抵板固定安装于连接弹簧一端,所述卡件固定安装于上模具底端。The internal buffer unit includes a slot, a buffer spring, a circular plate, a side groove, a connecting spring, a back plate and a clamping piece. The slot is opened at the top of the lower mold, the buffer spring is fixedly installed at the bottom end of the slot, the circular plate is fixedly installed at the top of the buffer spring, the side groove is opened at the side of the slot, the connecting spring is fixedly connected to the inside of the side groove, the back plate is fixedly installed at one end of the connecting spring, and the clamping piece is fixedly installed at the bottom end of the upper mold.
所述外部缓冲单元包括安装板、缓冲筒和缓冲件,所述安装板固定安装于下模具侧边,所述缓冲筒固定安装于安装板顶端,所述缓冲件设置于缓冲筒内部。The external buffer unit includes a mounting plate, a buffer cylinder and a buffer member. The mounting plate is fixedly mounted on the side of the lower mold, the buffer cylinder is fixedly mounted on the top of the mounting plate, and the buffer member is arranged inside the buffer cylinder.
优选的,所述清理装置包括固定板、滑槽、滑轨、移动块、固定柱、转槽、转动件、连接板、电动伸缩杆、连接件、连接管、出风管、轴流风机和连接软管,所述固定板固定安装于固定座侧边,所述滑槽开设于固定板顶端,所述滑轨固定安装于滑槽内壁,所述移动块连接于滑轨外壁,所述固定柱固定安装于移动块顶端,所述转槽开设于固定柱外壁下方,所述转动件连接于转槽内壁,所述连接板固定安装于转动件一端,所述电动伸缩杆安装于连接板侧边上方,所述连接件连接于电动伸缩杆连接端,所述连接管固定安装于连接件内部,所述出风管连接于连接件侧边,所述轴流风机安装于连接板顶端,所述连接软管连接于轴流风机连接端。Preferably, the cleaning device comprises a fixed plate, a slide groove, a slide rail, a moving block, a fixed column, a rotating groove, a rotating member, a connecting plate, an electric telescopic rod, a connecting member, a connecting pipe, an air outlet pipe, an axial flow fan and a connecting hose, wherein the fixed plate is fixedly installed on the side of the fixed seat, the slide groove is arranged at the top of the fixed plate, the slide rail is fixedly installed on the inner wall of the slide groove, the moving block is connected to the outer wall of the slide rail, the fixed column is fixedly installed on the top of the moving block, the rotating groove is arranged below the outer wall of the fixed column, the rotating member is connected to the inner wall of the rotating groove, the connecting plate is fixedly installed on one end of the rotating member, the electric telescopic rod is installed above the side of the connecting plate, the connecting member is connected to the connecting end of the electric telescopic rod, the connecting pipe is fixedly installed inside the connecting member, the air outlet pipe is connected to the side of the connecting member, the axial flow fan is installed on the top of the connecting plate, and the connecting hose is connected to the connecting end of the axial flow fan.
优选的,所述卡槽的位置与卡件的位置相对应,从而使得卡件能够准确地插入卡槽中,一定程度上起到了定位的作用,所述抵板侧边和卡件侧边抵接,抵板和连接弹簧起到初步的缓冲效果。Preferably, the position of the card slot corresponds to the position of the card component, so that the card component can be accurately inserted into the card slot, which plays a positioning role to a certain extent. The side of the abutment plate abuts against the side of the card component, and the abutment plate and the connecting spring play a preliminary buffering effect.
优选的,所述缓冲筒内部设置有缓冲器,且缓冲器顶端与缓冲件底端抵接,通过缓冲器和缓冲件可以进一步提升该装置的防冲击性能,从而可以更好地进行模具注塑。Preferably, a buffer is provided inside the buffer cylinder, and the top end of the buffer abuts against the bottom end of the buffer component. The buffer and the buffer component can further improve the anti-impact performance of the device, thereby enabling better mold injection molding.
优选的,所述清理装置对称分布与固定座侧边,从而可以提升该装置的清理效果,进而一定程度上提高了模具的质量,所述移动块与滑轨外壁滑动连接,从而可以调整出风管的位置,从而可以更好地对注塑腔内部进行清理。Preferably, the cleaning device is symmetrically distributed on the side of the fixed seat, so as to improve the cleaning effect of the device and further improve the quality of the mold to a certain extent. The movable block is slidably connected to the outer wall of the slide rail, so that the position of the air outlet duct can be adjusted, so as to better clean the inside of the injection cavity.
优选的,所述所述转动件与转槽内壁转动连接,进而可以调整出风管的角度,所述出风管对称分布于连接件上下两侧,且出风管与连接管相连,进而可以同时对上模具和下模具的注塑腔进行清理。Preferably, the rotating member is rotatably connected to the inner wall of the rotating groove, so that the angle of the air outlet pipe can be adjusted. The air outlet pipe is symmetrically distributed on the upper and lower sides of the connecting member, and the air outlet pipe is connected to the connecting pipe, so that the injection cavity of the upper mold and the lower mold can be cleaned at the same time.
优选的,所述连接软管一端连接轴流风机,另一端连接连接管,通过连接软管将轴流风机产生的风力输送至连接管,并从出风管吹出,从而对注塑腔内部进行清理。Preferably, one end of the connecting hose is connected to the axial flow fan, and the other end is connected to the connecting pipe. The wind force generated by the axial flow fan is transmitted to the connecting pipe through the connecting hose and blown out from the air outlet pipe, thereby cleaning the inside of the injection cavity.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:
1.该具有耐冲击的注塑模具,通过设置防冲击装置,在塑模的过程中,可以降低上模具与下模具之间的冲击力,从而可以延长该装置的使用寿命,解决了背景技术中提出的该装置在注塑的过程中,没有设置相关的防冲击结构,从而对模具的使用寿命造成一定的影响的问题。1. The impact-resistant injection mold can reduce the impact force between the upper mold and the lower mold during the molding process by setting an anti-impact device, thereby extending the service life of the device, solving the problem proposed in the background technology that the device does not have a relevant anti-impact structure during the injection molding process, thereby causing a certain impact on the service life of the mold.
2.该具有耐冲击的注塑模具,通过设置清理装置,使得可以对上模具和下模具的注塑腔内部的残留物进行及时的清理,避免在之后进行模具注塑的时候,注塑腔内部的擦残留物对注塑造成一定的影响,从而提升了该装置注塑模具的质量。2. The impact-resistant injection mold is provided with a cleaning device, so that the residues inside the injection cavities of the upper mold and the lower mold can be cleaned in time, so as to avoid the influence of the rubbing residues inside the injection cavity on the injection molding during the subsequent mold injection, thereby improving the quality of the injection mold of the device.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型的正视结构示意图;FIG1 is a front view schematic diagram of the structure of the utility model;
图2为本实用新型的俯视结构示意图;FIG2 is a schematic diagram of the top view of the structure of the utility model;
图3为本实用新型的防冲击装置部分结构剖视结构示意图;FIG3 is a schematic cross-sectional view of a partial structure of the anti-impact device of the utility model;
图4为本实用新型的清理装置结构示意图。FIG. 4 is a schematic structural diagram of the cleaning device of the present invention.
图中:1、固定座;2、下模具;3、上模具;401、卡槽;402、缓冲弹簧;403、圆板;404、侧槽;405、连接弹簧;406、抵板;407、卡件;408、安装板;409、缓冲筒;410、缓冲件;501、固定板;502、滑槽;503、滑轨;504、移动块;505、固定柱;506、转槽;507、转动件;508、连接板;509、电动伸缩杆;510、连接件;511、连接管;512、出风管;513、轴流风机;514、连接软管。In the figure: 1, fixed seat; 2, lower mold; 3, upper mold; 401, slot; 402, buffer spring; 403, round plate; 404, side slot; 405, connecting spring; 406, abutment plate; 407, clamp; 408, mounting plate; 409, buffer cylinder; 410, buffer member; 501, fixed plate; 502, slide slot; 503, slide rail; 504, moving block; 505, fixed column; 506, rotating slot; 507, rotating member; 508, connecting plate; 509, electric telescopic rod; 510, connecting member; 511, connecting pipe; 512, air outlet pipe; 513, axial flow fan; 514, connecting hose.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
请参阅图1-图4,本实用新型提供一种技术方案:Please refer to Figures 1 to 4. The utility model provides a technical solution:
实施例一:Embodiment 1:
一种具有耐冲击的注塑模具,包括固定座1、下模具2和上模具3,下模具2顶端和外壁设置有防冲击装置,固定座1侧边设置有清理装置,清理装置对称分布与固定座1侧边,从而可以提升该装置的清理效果,进而一定程度上提高了模具的质量。An impact-resistant injection mold comprises a fixed seat 1, a lower mold 2 and an upper mold 3. The top and outer wall of the lower mold 2 are provided with an impact-proof device, and the side of the fixed seat 1 is provided with a cleaning device. The cleaning device is symmetrically distributed on the side of the fixed seat 1, thereby improving the cleaning effect of the device and thus improving the quality of the mold to a certain extent.
防冲击装置包括内部缓冲单元和外部缓冲单元。The impact protection device includes an inner buffer unit and an outer buffer unit.
内部缓冲单元包括卡槽401、缓冲弹簧402、圆板403、侧槽404、连接弹簧405、抵板406和卡件407,卡槽401开设于下模具2顶端,卡槽401的位置与卡件407的位置相对应,从而使得卡件407能够准确地插入卡槽401中,一定程度上起到了定位的作用,缓冲弹簧402固定安装于卡槽401内部底端,圆板403固定安装于缓冲弹簧402顶端,侧槽404开设于卡槽401侧边,连接弹簧405固定连接于侧槽404内部,抵板406固定安装于连接弹簧405一端,抵板406侧边和卡件407侧边抵接,抵板406和连接弹簧405起到初步的缓冲效果,卡件407固定安装于上模具3底端。The internal buffer unit includes a slot 401, a buffer spring 402, a circular plate 403, a side groove 404, a connecting spring 405, a push plate 406 and a clamp 407. The slot 401 is opened at the top of the lower mold 2. The position of the slot 401 corresponds to the position of the clamp 407, so that the clamp 407 can be accurately inserted into the slot 401, which plays a positioning role to a certain extent. The buffer spring 402 is fixedly installed at the bottom end of the slot 401, the circular plate 403 is fixedly installed at the top of the buffer spring 402, the side groove 404 is opened on the side of the slot 401, the connecting spring 405 is fixedly connected to the inside of the side groove 404, the push plate 406 is fixedly installed at one end of the connecting spring 405, the side of the push plate 406 is abutted against the side of the clamp 407, the push plate 406 and the connecting spring 405 have a preliminary buffering effect, and the clamp 407 is fixedly installed at the bottom of the upper mold 3.
外部缓冲单元包括安装板408、缓冲筒409和缓冲件410,安装板408固定安装于下模具2侧边,缓冲筒409固定安装于安装板408顶端,缓冲筒409内部设置有缓冲器,且缓冲器顶端与缓冲件410底端抵接,通过缓冲器和缓冲件410可以进一步提升该装置的防冲击性能,从而可以更好地进行模具注塑,缓冲件410设置于缓冲筒409内部。The external buffer unit includes a mounting plate 408, a buffer cylinder 409 and a buffer member 410. The mounting plate 408 is fixedly mounted on the side of the lower mold 2, and the buffer cylinder 409 is fixedly mounted on the top of the mounting plate 408. A buffer is arranged inside the buffer cylinder 409, and the top of the buffer abuts against the bottom of the buffer member 410. The buffer and the buffer member 410 can further enhance the anti-impact performance of the device, thereby enabling better mold injection. The buffer member 410 is arranged inside the buffer cylinder 409.
实施例二:Embodiment 2:
在实施例一的基础上:清理装置包括固定板501、滑槽502、滑轨503、移动块504、固定柱505、转槽506、转动件507、连接板508、电动伸缩杆509、连接件510、连接管511、出风管512、轴流风机513和连接软管514,固定板501固定安装于固定座1侧边,滑槽502开设于固定板501顶端,滑轨503固定安装于滑槽502内壁,移动块504连接于滑轨503外壁,移动块504与滑轨503外壁滑动连接,从而可以调整出风管512的位置,从而可以更好地对注塑腔内部进行清理,固定柱505固定安装于移动块504顶端,转槽506开设于固定柱505外壁下方,转动件507连接于转槽506内壁,转动件507与转槽506内壁转动连接,进而可以调整出风管512的角度,连接板508固定安装于转动件507一端,电动伸缩杆509安装于连接板508侧边上方,连接件510连接于电动伸缩杆509连接端,连接管511固定安装于连接件510内部,出风管512连接于连接件510侧边,出风管512对称分布于连接件510上下两侧,且出风管512与连接管511相连,进而可以同时对上模具3和下模具2的注塑腔进行清理,轴流风机513安装于连接板508顶端,连接软管514连接于轴流风机513连接端,连接软管514一端连接轴流风机513,另一端连接连接管511,通过连接软管514将轴流风机513产生的风力输送至连接管511,并从出风管512吹出,从而对注塑腔内部进行清理。On the basis of the first embodiment: the cleaning device includes a fixed plate 501, a slide 502, a slide rail 503, a moving block 504, a fixed column 505, a rotating groove 506, a rotating member 507, a connecting plate 508, an electric telescopic rod 509, a connecting member 510, a connecting pipe 511, an air outlet pipe 512, an axial flow fan 513 and a connecting hose 514, the fixed plate 501 is fixedly installed on the side of the fixed seat 1, the slide 502 is opened at the top of the fixed plate 501, and the slide rail 503 is opened. The movable block 504 is fixedly installed on the inner wall of the slide groove 502, and the movable block 504 is connected to the outer wall of the slide rail 503. The movable block 504 is slidably connected with the outer wall of the slide rail 503, so that the position of the air outlet duct 512 can be adjusted, so that the inside of the injection cavity can be better cleaned. The fixed column 505 is fixedly installed on the top of the movable block 504, and the rotating groove 506 is opened below the outer wall of the fixed column 505. The rotating member 507 is connected to the inner wall of the rotating groove 506, and the rotating member 507 rotates with the inner wall of the rotating groove 506. The connection can adjust the angle of the air outlet pipe 512, the connecting plate 508 is fixedly installed at one end of the rotating member 507, the electric telescopic rod 509 is installed on the upper side of the connecting plate 508, the connecting member 510 is connected to the connecting end of the electric telescopic rod 509, the connecting pipe 511 is fixedly installed inside the connecting member 510, the air outlet pipe 512 is connected to the side of the connecting member 510, the air outlet pipe 512 is symmetrically distributed on the upper and lower sides of the connecting member 510, and the air outlet pipe 512 is connected to the connecting pipe 511, so that the injection cavity of the upper mold 3 and the lower mold 2 can be cleaned at the same time, the axial flow fan 513 is installed at the top of the connecting plate 508, and the connecting hose 514 is connected to the connecting end of the axial flow fan 513, one end of the connecting hose 514 is connected to the axial flow fan 513, and the other end is connected to the connecting pipe 511, the wind force generated by the axial flow fan 513 is transported to the connecting pipe 511 through the connecting hose 514, and blown out from the air outlet pipe 512, so as to clean the inside of the injection cavity.
在使用时,在上模具3下移的过程中,卡件407在卡槽401内部下移,抵板406与卡件407侧边抵接,并在连接弹簧405的作用下,进行初步的缓冲作用,卡件407底端与卡槽401内部的圆板403进行接触,并在缓冲弹簧402的弹性作用下,进一步起到了缓冲作用,此外,上模具3下移带动缓冲件410与缓冲筒409内部的缓冲器接触,从而提升了该装置的防冲击性能,在注塑完成后,上模具3向上移动,通过移动块504可以移动出风管512的位置,电动伸缩杆509伸展,将连接件510移动到下模具2上方和上模具3下方,通过启动轴流风机513,并在连接软管514和连接管511的作用下,使得产生的风力从出风管512内部吹出,从而对注塑腔内部进行及时的清理,一定程度上可以提升该装置的模具注塑效率。When in use, during the downward movement of the upper mold 3, the clamp 407 moves downward inside the slot 401, the abutment plate 406 abuts against the side of the clamp 407, and under the action of the connecting spring 405, a preliminary buffering effect is performed, and the bottom end of the clamp 407 contacts the circular plate 403 inside the slot 401, and further plays a buffering role under the elastic action of the buffer spring 402. In addition, the downward movement of the upper mold 3 drives the buffer 410 to contact the buffer inside the buffer cylinder 409, thereby improving the impact resistance of the device. After the injection molding is completed, the upper mold 3 moves upward, and the position of the air outlet 512 can be moved by the moving block 504. The electric telescopic rod 509 extends to move the connecting piece 510 to the top of the lower mold 2 and the bottom of the upper mold 3. By starting the axial flow fan 513 and under the action of the connecting hose 514 and the connecting pipe 511, the generated wind force is blown out from the inside of the air outlet 512, thereby timely cleaning the inside of the injection cavity, which can improve the mold injection efficiency of the device to a certain extent.
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个......”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the statement "comprise a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.
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