CN220960271U - Full-automatic dye weighing system - Google Patents
Full-automatic dye weighing system Download PDFInfo
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- CN220960271U CN220960271U CN202322674889.9U CN202322674889U CN220960271U CN 220960271 U CN220960271 U CN 220960271U CN 202322674889 U CN202322674889 U CN 202322674889U CN 220960271 U CN220960271 U CN 220960271U
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- 238000005303 weighing Methods 0.000 title claims abstract description 32
- 230000007246 mechanism Effects 0.000 claims abstract description 51
- 238000007599 discharging Methods 0.000 claims abstract description 24
- 239000000463 material Substances 0.000 claims abstract description 19
- 239000002994 raw material Substances 0.000 claims description 29
- 239000000975 dye Substances 0.000 claims description 27
- 230000003014 reinforcing effect Effects 0.000 claims description 6
- 238000003860 storage Methods 0.000 abstract description 2
- 239000000843 powder Substances 0.000 description 9
- 238000000034 method Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000012856 packing Methods 0.000 description 3
- 230000010354 integration Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000002360 explosive Substances 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 150000002894 organic compounds Chemical class 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000000979 synthetic dye Substances 0.000 description 1
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- Weight Measurement For Supplying Or Discharging Of Specified Amounts Of Material (AREA)
Abstract
The utility model relates to the technical field of dye weighing automation, in particular to a full-automatic dye weighing system, which comprises a main body frame, wherein a movable receiving mechanism is arranged right in front of the main body frame, a feeding conveying line and a discharging conveying line are connected right in front of the movable receiving mechanism, the feeding conveying line and the discharging conveying line are mutually parallel, a storage bin mechanism is arranged on the table top of the main body frame, a movable rotating mechanism is arranged on the back surface of the main body frame, and a dye system control console is arranged on the side surface of the main body frame. According to the dye weighing device, the charging bucket is manually placed on the charging conveying line, the batching data are selected on the dye system console, and the other movable material taking, weighing and discharging are automatically completed by the system equipment, so that the purpose of automatic dye weighing is achieved.
Description
Technical Field
The utility model relates to the technical field of dye weighing automation, in particular to a full-automatic dye weighing system.
Background
Dyes are a class of organic compounds that give other substances a vivid and strong color, and are also called synthetic dyes because pigments used today are all artificially synthesized.
At present, in some enterprises with low industrial automation integration, dye weighing adopts a manual operation mode, firstly, a worker beats out a batching list, then, the worker takes materials and weighs according to the batching list to different dye barrels, and gathers the materials and weighs into a finished product charging barrel, the manual material selection and weighing have error risks, the accuracy of the finished product material is unstable, and the manual dye taking has a certain influence on the physical health of the worker.
Disclosure of utility model
The utility model aims to provide a dye full-automatic weighing system so as to solve the problems in the background technology.
In order to solve the technical problems, the utility model adopts the following technical scheme:
The utility model provides a full-automatic weighing system of dyestuff, includes main body frame, the removal receiving mechanism is installed in main body frame's dead ahead, remove receiving mechanism's dead ahead and be connected with material loading transfer chain and ejection of compact transfer chain, be parallel to each other between material loading transfer chain and the ejection of compact transfer chain, install feed bin mechanism on main body frame's the mesa, main body frame's back-mounted has removal rotary mechanism, main body frame's side-mounting has dyestuff system control platform.
As a further description of the above technical solution: the feed bin mechanism includes the raw materials feed bin, and raw materials feed bin fixed mounting is on the terminal surface of main body frame, the raw materials feed bin is equipped with a plurality of and equidistance evenly distributed, is fixed with the strengthening rib on the lateral wall of every raw materials feed bin, strengthens the structural strength of raw materials feed bin.
As a further description of the above technical solution: the top end face of raw materials feed bin communicates there is the vacuum pipeline, the lateral wall upper end intercommunication of raw materials feed bin has the material suction pipe, auger discharging component is installed to the bottom of raw materials feed bin, and auger discharging component carries out the ejection of compact process and sends out the powder.
As a further description of the above technical solution: the auger discharging assembly is characterized in that a bin port frame is arranged at one end, close to the movable receiving mechanism, of the auger discharging assembly, a bin port cover is rotatably arranged on the bin port frame, and the bin port cover is rotated to open the auger discharging assembly to facilitate discharging.
As a further description of the above technical solution: the movable receiving mechanism comprises a movable bearing frame, the movable bearing frame is positioned right in front of the main body frame, an assembling seat is slidably mounted on one side end face of the movable bearing frame, a servo motor is fixed on one side of the assembling seat, the output end of the servo motor is connected with a gear rack, the gear rack is fixedly mounted at the middle position of the movable bearing frame, and the assembling seat can slide through the servo motor and the gear rack, so that the positioning accuracy of operation is guaranteed.
As a further description of the above technical solution: the automatic feeding device is characterized in that a fixing frame is fixed on the end face of the assembly seat, a roller conveying assembly is arranged at the bottom end of the inner portion of the fixing frame, a movable cylinder is fixedly mounted at the top end of the fixing frame, a push rod is mounted at the telescopic end of the movable cylinder, and the movable cylinder can jack a bin opening through the push rod.
As a further description of the above technical solution: the movable rotating mechanism comprises a movable frame, the movable frame is located on the back of the main body frame, a rotating assembly is slidably mounted on the end face of the movable frame, a push rod cylinder is arranged above the rotating assembly, the push rod cylinder is fixedly mounted on the movable frame, a pushing cylinder is arranged below the rotating assembly, a movable assembly is mounted in the movable frame, and the movable assembly drives the rotating assembly to slide on the movable frame so as to control the operation of the auger discharging assembly.
The above description shows that the technical problems to be solved by the present application can be solved by the above technical solutions of the present application.
Meanwhile, through the technical scheme, the utility model has at least the following beneficial effects:
According to the dye weighing device, the charging bucket is manually placed on the charging conveying line, the batching data are selected on the dye system console, and the other movable material taking, weighing and discharging are automatically completed by the system equipment, so that the purpose of automatic dye weighing is achieved.
The utility model replaces manual weighing, reduces labor cost, has high accuracy, high speed and good consistency of a weighing system, and ensures accurate weighing; in addition, the device has high integration level, equipment can be used in place, positioned and fixed, excessive mounting procedures are not needed, and the mounting time is saved
Drawings
FIG. 1 is a schematic diagram of the structure of the present utility model;
FIG. 2 is a schematic diagram of an explosive structure according to the present utility model;
FIG. 3 is a schematic diagram of a movable receiving mechanism according to the present utility model;
FIG. 4 is a schematic view of a bin mechanism according to the utility model;
fig. 5 is a schematic structural view of a moving and rotating mechanism according to the present utility model.
In the figure: 1. a main body frame; 2. a stock bin mechanism; 201. a raw material bin; 202. reinforcing ribs; 203. a vacuum pipeline; 204. a suction pipe; 205. a wring Long Chuliao component; 206. a bin opening frame; 207. a hatch cover; 3. moving a receiving mechanism; 301. moving the bearing frame; 302. an assembly seat; 303. a rack and pinion; 304. a servo motor; 305. a roller transport assembly; 306. a fixing frame; 307. a moving cylinder; 308. a push rod; 4. a moving rotation mechanism; 401. a moving rack; 402. a rotating assembly; 403. a push rod cylinder; 404. a pushing cylinder; 405. a moving assembly; 5. a feeding conveying line; 6. a discharge conveyor line; 7. dye system console.
Detailed Description
The present utility model will be described in further detail with reference to the drawings and examples, in order to make the objects, technical solutions and advantages of the present utility model more apparent. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the utility model.
Referring to fig. 1-5, the full-automatic dye weighing system provided by the utility model comprises a main body frame 1, wherein a movable receiving mechanism 3 is arranged right in front of the main body frame 1, a feeding conveying line 5 and a discharging conveying line 6 are connected right in front of the movable receiving mechanism 3, the feeding conveying line 5 and the discharging conveying line 6 are mutually parallel, the feeding conveying line 5 and the discharging conveying line 6 are roller conveying lines, and are composed of a roller, a roller bracket, a chain, a driving gear motor, a base and other accessories, and the full-automatic dye weighing system is simple in structure, easy to maintain and good in economy, a bin mechanism 2 is arranged on a table top of the main body frame 1, a movable rotating mechanism 4 is arranged on the back surface of the main body frame 1, and a dye system control console 7 is arranged on the side surface of the main body frame 1.
During concrete implementation, the workman puts the storage bucket on material loading transfer chain 5 and on the control screen of dyestuff system control platform 7 select the batching data click to confirm, material loading transfer chain 5 carries the feed cylinder to remove in receiving mechanism 3, remove receiving mechanism 3 and drive the feed cylinder and remove to appointed feed bin mechanism 2 bin mouth department, drive the hank Long Chuliao subassembly 205 blowing of feed bin mechanism 2 through removing rotary mechanism 4, the weighing device of removal receiving mechanism 3 bottom receives the material together with the feed cylinder, weighing device weighs weight data and peels and returns to zero, the batching is finished and is removed receiving mechanism 3 and send the feed cylinder to ejection of compact transfer chain 6, and the manual unloading is reminded.
As a further embodiment of the above technical solution: the feed bin mechanism 2 comprises a raw material feed bin 201, wherein the raw material feed bin 201 is fixedly arranged on the end face of the main body frame 1, the raw material feed bins 201 are provided with a plurality of reinforcing ribs 202 which are uniformly distributed at equal intervals, and the side wall of each raw material feed bin 201 is fixedly provided with reinforcing ribs 202, so that the structural strength of the raw material feed bin 201 is enhanced.
As a further embodiment of the above technical solution: the top surface intercommunication of raw materials feed bin 201 has vacuum pipeline 203, and the lateral wall upper end intercommunication of raw materials feed bin 201 has a suction pipe 204, and auger discharging component 205 is installed to the bottom of raw materials feed bin 201, and auger Long Chuliao component 205 carries out the ejection of compact process and sends out the powder.
As a further embodiment of the above technical solution: a bin port frame 206 is arranged at one end of the winch Long Chuliao assembly 205, which is close to the movable receiving mechanism 3, a bin port cover 207 is rotatably arranged on the bin port frame 206, and the winch Long Chuliao assembly 205 is rotatably opened by the bin port cover 207 to facilitate discharging.
In specific implementation, the raw material bin 201 is provided with a vacuum pipeline 203 which is connected to ensure the vacuum state in the raw material bin 201 and prevent dye oxidation, the vacuum pipeline 203 is connected with vacuum equipment to keep the vacuum environment of the raw material bin 201, and the raw material bin 201 is in a negative pressure environment, so that the suction pipe 204 can directly suck powder into the raw material bin 201, the bottom of the raw material bin 201 is provided with a gate plate assembly and a winch Long Chuliao assembly 205, and the gate plate assembly controls the flow of the powder into the auger discharging assembly 205; the wring Long Chuliao component 205 rotates to send out powder; the raw material bin 201 is provided with a reinforcing rib 202, so that the structural strength of the raw material bin 201 is enhanced; because the vacuum pipeline 203 is arranged at the top of the raw material bin 201, a partition board and a filter screen are arranged at the top, and powder is sucked into the vacuum equipment as much as possible; the packing Long Chuliao component 205 is composed of accessories such as a packing auger mechanism, a packing auger tail shaft, a filter screen, a bearing seat and the like, different filter screens are arranged for adapting to different powder materials, and the filter screens are locked by external screws, so that the quick change is convenient. The flashboard component is provided with a spring mechanism, so that the self-resetting function is realized, and the cost is saved.
As a further embodiment of the above technical solution: the movable receiving mechanism 3 comprises a movable bearing frame 301, the movable bearing frame 301 is positioned right in front of the main body frame 1, an assembling seat 302 is slidably mounted on one side end face of the movable bearing frame 301, a servo motor 304 is fixed on one side of the assembling seat 302, the output end of the servo motor 304 is connected with a gear rack 303, the gear rack 303 is fixedly mounted at the middle position of the movable bearing frame 301, and the assembling seat 302 can slide through the servo motor 304 and the gear rack 303, so that the positioning accuracy of operation is guaranteed.
As a further embodiment of the above technical solution: a fixing frame 306 is fixed on the end face of the assembly seat 302, a roller conveying assembly 305 is arranged at the bottom end of the inside of the fixing frame 306, a movable air cylinder 307 is fixedly arranged at the top end of the fixing frame 306, a push rod 308 is arranged at the telescopic end of the movable air cylinder 307, and the movable air cylinder 307 can push a bin opening through the push rod 308.
During the concrete implementation, the movable air cylinder 307 on the movable receiving mechanism 3 pushes out, the ejector rod 308 on the movable air cylinder 307 pushes up the bin opening, the bin opening is provided with a negative pressure dust collection port, the powder is prevented from being scattered everywhere, the production environment is influenced, the weighing equipment at the bottom of the movable receiving mechanism 3 receives the powder together with the charging barrel, and the weighing equipment weighs weight data and peels and returns to zero. When the discharging weight is close to the required weight, the movable air cylinder 307 on the movable material receiving mechanism 3 is retracted, the hatch 207 is closed, then the movable material receiving mechanism 3 is moved to the next material bin for cyclic operation, and the batching is finished, and the movable material receiving mechanism 3 sends the charging barrel to the discharging conveying line 6 through the roller conveying assembly 305.
As a further embodiment of the above technical solution: the movable rotating mechanism 4 comprises a movable frame 401, the movable frame 401 is located on the back face of the main body frame 1, a rotating component 402 is slidably mounted on the end face of the movable frame 401, a push rod cylinder 403 is arranged above the rotating component 402, the push rod cylinder 403 is fixedly mounted on the movable frame 401, a pushing cylinder 404 is arranged below the rotating component 402, a movable component 405 is mounted inside the movable frame 401, and the movable component 405 drives the rotating component 402 to slide on the movable frame 401, so that the operation of the winch Long Chuliao component 205 is controlled.
During implementation, the ejector rod cylinder 403 of the moving rotating mechanism 4 pushes out, the bin gate plate top of the gate plate assembly is opened, meanwhile, the rotating motor of the rotating assembly 402 drives the auger of the auger Long Chuliao assembly 205 to rotate, a discharging procedure is performed, when the discharging weight is close to the required weight, the ejector rod cylinder 403 of the moving rotating mechanism 4 retreats, the bin gate plate is closed, meanwhile, the rotating assembly 402 stops rotating, the pushing cylinder 404 of the discharging moving rotating mechanism 4 retreats, the rotating assembly 402 is pulled back, the auger stops rotating, and discharging is finished.
Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.
Claims (7)
1. The utility model provides a full-automatic weighing system of dyestuff, includes main body frame (1), its characterized in that, install in the dead ahead of main body frame (1) and remove receiving mechanism (3), remove receiving mechanism (3) dead ahead and be connected with material loading transfer chain (5) and ejection of compact transfer chain (6), be parallel to each other between material loading transfer chain (5) and the ejection of compact transfer chain (6), install feed bin mechanism (2) on the mesa of main body frame (1), the back-mounted of main body frame (1) has and removes rotary mechanism (4), dye system control cabinet (7) are installed to the side of main body frame (1).
2. The dye full-automatic weighing system according to claim 1, wherein the stock bin mechanism (2) comprises a stock bin (201), the stock bin (201) is fixedly installed on the end face of the main body frame (1), the stock bins (201) are provided with a plurality of reinforcing ribs (202) which are uniformly distributed at equal intervals, and the side wall of each stock bin (201) is fixedly provided with a reinforcing rib.
3. The dye full-automatic weighing system according to claim 2, wherein a vacuum pipeline (203) is communicated with the top end surface of the raw material bin (201), a suction pipe (204) is communicated with the upper end of the side wall of the raw material bin (201), and an auger discharging assembly (205) is installed at the bottom end of the raw material bin (201).
4. A full automatic dye weighing system according to claim 3, characterized in that a hatch frame (206) is mounted on one end of the wringing Long Chuliao component (205) close to the movable receiving mechanism (3), and a hatch cover (207) is rotatably mounted on the hatch frame (206).
5. The dye full-automatic weighing system according to claim 1, wherein the movable receiving mechanism (3) comprises a movable bearing frame (301), the movable bearing frame (301) is located right in front of the main body frame (1), an assembly seat (302) is slidably mounted on one side end face of the movable bearing frame (301), a servo motor (304) is fixed on one side of the assembly seat (302), a gear rack (303) is connected to the output end of the servo motor (304), and the gear rack (303) is fixedly mounted at the middle position of the movable bearing frame (301).
6. The dye full-automatic weighing system according to claim 5, wherein a fixing frame (306) is fixed on the end face of the assembly seat (302), a roller conveying assembly (305) is arranged at the inner bottom end of the fixing frame (306), a movable air cylinder (307) is fixedly arranged at the top end of the fixing frame (306), and a push rod (308) is arranged at the telescopic end of the movable air cylinder (307).
7. The dye full-automatic weighing system according to claim 1, wherein the moving rotating mechanism (4) comprises a moving frame (401), the moving frame (401) is located on the back surface of the main body frame (1), a rotating assembly (402) is slidably installed on the end surface of the moving frame (401), a push rod air cylinder (403) is arranged above the rotating assembly (402), the push rod air cylinder (403) is fixedly installed on the moving frame (401), a pushing air cylinder (404) is arranged below the rotating assembly (402), and a moving assembly (405) is installed inside the moving frame (401).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322674889.9U CN220960271U (en) | 2023-09-28 | 2023-09-28 | Full-automatic dye weighing system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322674889.9U CN220960271U (en) | 2023-09-28 | 2023-09-28 | Full-automatic dye weighing system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220960271U true CN220960271U (en) | 2024-05-14 |
Family
ID=90974210
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322674889.9U Active CN220960271U (en) | 2023-09-28 | 2023-09-28 | Full-automatic dye weighing system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220960271U (en) |
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2023
- 2023-09-28 CN CN202322674889.9U patent/CN220960271U/en active Active
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