CN220956695U - Gear reducer convenient to maintain - Google Patents
Gear reducer convenient to maintain Download PDFInfo
- Publication number
- CN220956695U CN220956695U CN202323193903.XU CN202323193903U CN220956695U CN 220956695 U CN220956695 U CN 220956695U CN 202323193903 U CN202323193903 U CN 202323193903U CN 220956695 U CN220956695 U CN 220956695U
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- Prior art keywords
- gear reducer
- extrusion
- gear
- gear box
- assembly
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- 239000003638 chemical reducing agent Substances 0.000 title claims abstract description 65
- 238000001125 extrusion Methods 0.000 claims abstract description 62
- 238000009434 installation Methods 0.000 claims abstract description 48
- 238000001179 sorption measurement Methods 0.000 claims abstract description 14
- 230000007246 mechanism Effects 0.000 claims abstract description 11
- 238000007789 sealing Methods 0.000 claims abstract description 5
- 230000003014 reinforcing effect Effects 0.000 claims description 10
- 239000000428 dust Substances 0.000 claims description 8
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 abstract description 46
- 229910052742 iron Inorganic materials 0.000 abstract description 23
- 206010024796 Logorrhoea Diseases 0.000 abstract description 13
- 238000012423 maintenance Methods 0.000 abstract description 10
- 238000010521 absorption reaction Methods 0.000 abstract description 5
- 230000008676 import Effects 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 abstract 2
- 238000000034 method Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 230000002441 reversible effect Effects 0.000 description 2
- 206010040844 Skin exfoliation Diseases 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000035618 desquamation Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000011418 maintenance treatment Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- General Details Of Gearings (AREA)
Abstract
The utility model discloses a gear reducer convenient to maintain, which comprises a gear reducer main body, wherein the gear reducer main body comprises a motor, a gear box body, a connecting rotating shaft and a mounting cover plate, the motor is arranged at one end of the gear box body, and the mounting cover plate is fixedly arranged at the other end of the gear box body through a bolt; through the design absorption detritus mechanism, can be when the gear reducer main part is before the installation uses, rotate the screw thread post in the inside of internal thread hole until the surface seal installation of extrusion sealing pad, when gear reducer main part installation uses the inside gear of gear box to rotate between the production friction and drop garrulous iron fillings, get into the inside collection of collecting vat through the import with garrulous iron fillings when adsorbing by adsorption magnet, quick absorption collection when being convenient for the inside garrulous iron fillings of production of gear box is handled, be difficult for causing friction damage once more, maintenance to inside when being convenient for use after the gear reducer main part installation.
Description
Technical Field
The utility model belongs to the technical field of gear reducers, and particularly relates to a gear reducer convenient to maintain.
Background
The existing gear reducer is generally used for low-rotation-speed and high-torque transmission equipment, the gear reducer is conveniently and fixedly installed at a using position through bolts, and the gear reducer and external driven equipment are fixedly installed and operated, so that the gear reducer is enabled to stably operate, chip removal maintenance treatment in the gear reducer is facilitated during operation, the convenience of chip removal maintenance during long-time use after installation of the gear reducer is improved, and the service life is prolonged;
when the existing gear reducer is used for a long time, the fixed mounting of the gear reducer is used at the used position, the gear reducer is operated and operated in a driving mode between gears, friction is easy to generate during the regular operation between the gears, broken scrap iron is easy to generate during friction, the generated broken scrap iron is inconvenient to maintain and process rapidly in a gear box, the broken scrap iron is repeatedly operated in the gear box to cause friction and damage with the gears again, friction is increased in the gear reducer during use, convenience of scrap removal and maintenance during long-time use is affected, and service life is reduced.
Disclosure of utility model
The utility model aims to provide a gear reducer convenient to maintain, which solves the problems that in the prior art, broken scrap iron is easy to generate in the gear reducer during operation, and the generated broken scrap iron is inconvenient to maintain and process rapidly in a gear box, so that friction damage is caused to the gear again, friction is increased in the gear reducer during use, convenience in scrap removal and maintenance of the gear reducer during long-time use is affected, and service life is shortened.
In order to achieve the above purpose, the present utility model provides the following technical solutions: the utility model provides a gear reducer convenient to maintain, includes the gear reducer main part, the gear reducer main part includes motor, gear box, connection pivot and installation apron, the motor sets up the one end at the gear box, the installation apron passes through bolt fixed mounting at the other end of gear box, the connection pivot sets up the front surface at the gear box, still be provided with in the gear reducer main part:
The dust removing mechanism comprises a rotary installation component, a dust feeding component and a dust collecting component, wherein the rotary installation component is arranged on the lower surface of the gear box body, the dust feeding component is arranged at the end part of the rotary installation component and is positioned in the gear box body, and the dust collecting component is arranged in the rotary installation component;
The reinforcing installation mechanism comprises a reinforcing extrusion assembly, a limiting assembly and an extrusion pushing assembly, wherein the reinforcing extrusion assembly is arranged inside the connecting rotating shaft, the limiting assembly is arranged on the side face of the reinforcing extrusion assembly, and the extrusion pushing assembly is arranged at the middle position inside the connecting rotating shaft.
Preferably, the rotary mounting assembly comprises an inner threaded hole formed in the lower surface of the gear box body, a sealing gasket is mounted at the inner top end of the inner threaded hole in a clamping mode, a threaded column is rotatably connected to the inner portion of the inner threaded hole, and a rotary clamping groove is formed in the bottom end of the threaded column.
Preferably, the internal threaded hole and the gear case are of an integrated structure, and the threaded column is matched with the internal surface structure of the internal threaded hole.
Preferably, the chip inlet assembly comprises an inlet arranged at the end part of the internal threaded hole and positioned in the gear box body, and the inlet is communicated with the end part of the internal threaded hole.
Preferably, the adsorption collecting assembly comprises a collecting groove formed in the threaded column, and the adsorption magnet is fixedly mounted in the collecting groove through a screw.
Preferably, the reinforcement extrusion assembly comprises a connecting groove arranged in the connecting rotating shaft, extrusion chucks are arranged at two ends of the connecting groove, and the two extrusion chucks are symmetrically arranged.
Preferably, the limiting component comprises a limiting block integrally formed on one side of the extrusion clamping head, and the extrusion clamping head is in limiting connection with the inside of the connecting groove through the limiting block.
Preferably, the extrusion pushing assembly comprises a push rod which is connected with the end part of the rotating shaft in a sliding manner, a limit groove is formed in the side surface of the connecting groove and the inside of the connecting rotating shaft, an extrusion pushing plate is arranged in the limit groove, the end part of the extrusion pushing plate is connected with the end part of the push rod in a screwing manner through a thread structure, and the end part of the extrusion pushing plate is identical with the end part structure of the extrusion clamping head.
Compared with the prior art, the utility model has the beneficial effects that:
Through the design absorption detritus mechanism, can be when the gear reducer main part is before the installation is used, rotate the screw thread post in the inside of internal thread hole until the surface seal installation of extrusion sealing pad, when gear reducer main part installation uses to rotate between the inside gear of gear box body and produce friction to drop garrulous iron fillings, get into the inside collection of collecting vat through the import with garrulous iron fillings when adsorbing by adsorption magnet, quick absorption collection when being convenient for the inside garrulous iron fillings of gear box body is handled, be difficult for causing friction damage once more, maintenance to inside when being convenient for use after the gear reducer main part installation, reverse operation dismantles when collecting a large amount of garrulous iron fillings in the inside of collecting vat is clear away, the convenience of detritus maintenance when long-time use after the improvement gear reducer main part installation, increase of service life.
Drawings
FIG. 1 is a schematic diagram of the structure of the present utility model;
FIG. 2 is a schematic view of a threaded post, a magnet and a gear housing of the present utility model in partial cross-section;
FIG. 3 is a schematic view of a threaded post and a rotary clamping groove according to the present utility model;
FIG. 4 is a schematic view of the internal threaded bore, gasket and gear housing of the present utility model;
FIG. 5 is a schematic view of the structure of the screw column, the attracting magnet and the collecting tank according to the present utility model;
FIG. 6 is a schematic view of a partial cross-sectional structure of an extrusion chuck and connecting shaft according to the present utility model;
In the figure: 100. a gear reducer body; 101. a motor; 102. a gear housing; 1021. an internal threaded hole; 1022. a threaded column; 1023. a magnet is adsorbed; 1024. a collection tank; 1025. a sealing gasket; 1026. an inlet; 1027. a rotary clamping groove; 103. the connecting rotating shaft; 1031. a connecting groove; 1032. extruding a push plate; 1033. extruding the clamping head; 1034. a limiting block; 1035. a limit groove; 1036. a push rod; 104. and installing a cover plate.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1 to 6, the present utility model provides a technical solution: the utility model provides a gear reducer convenient to maintain, includes gear reducer main part 100, and gear reducer main part 100 includes motor 101, gear box 102, connection pivot 103 and installation apron 104, and motor 101 sets up the one end at gear box 102, and installation apron 104 passes through the other end of bolt fixed mounting at gear box 102, and connection pivot 103 sets up the front surface at gear box 102, still is provided with on the gear reducer main part 100:
Adsorb and remove bits mechanism, and this adsorb and remove bits mechanism including rotatory installation component, advance bits subassembly and adsorb and collect the subassembly, rotatory installation component sets up the lower surface at gear box casing 102, advance the tip that bits subassembly set up at rotatory installation component and be located the inside of gear box casing 102, adsorb and collect the inside that the subassembly set up at rotatory installation component, use gear reducer main part 100 after the installation, when gear box casing 102 inside operation produces the garrulous iron fillings, adsorb the garrulous iron fillings that produces inside by adsorbing and remove bits mechanism and handle, be convenient for gear reducer main part 100 after the installation use to inside maintenance, remove the convenience of bits maintenance when long-time use after improving gear reducer main part 100 installation, increase of service life.
In order to be convenient for seal fixed installation with screw thread post 1022 through rotatory installation component, and install the adsorption magnet 1023 through screw thread post 1022 and adsorb and use, in this embodiment, preferably, rotatory installation component is including seting up the internal thread hole 1021 at gear box 102 lower surface, sealed pad 1025 is installed to internal top block of internal thread hole 1021, the inside swivelling joint of internal thread hole 1021 has screw thread post 1022, can install screw thread post 1022 swivelling through internal thread hole 1021, screw thread post 1022 swivelling joint extrudees the surface seal fixed at sealed pad 1025, rotatory draw-in groove 1027 has been seted up to the bottom of screw thread post 1022, be convenient for with spanner block in rotatory draw-in groove 1027's inside rotatory screw thread post 1022 dismouting operation, for internal rotation fixed mounting screw thread post 1022 of internal thread hole 1021, internal thread hole 1021 and gear box 102 are integrated into one-piece structure, and screw thread post 1022 is identical with the internal surface structure of internal thread hole 1021.
In order to facilitate the entry of the scrap iron generated inside the gear housing 102 into the interior of the collection trough 1024 by the scrap-feed assembly, in this embodiment, the scrap-feed assembly preferably includes an inlet 1026 formed in the interior of the gear housing 102 at the end of the internally threaded bore 1021, with the inlet 1026 communicating with the end of the internally threaded bore 1021. The scrap iron may be forced into the interior of the collection tank 1024 through inlet 1026 as the attracting magnet 1023 is attracted.
In order to facilitate the adsorption of the internally generated scrap iron by the adsorption collecting assembly, and the adsorption of the scrap iron collecting process, in this embodiment, preferably, the adsorption collecting assembly includes a collecting tank 1024 provided inside the threaded column 1022, the inside of the collecting tank 1024 is fixedly provided with an adsorption magnet 1023 by a screw, and the adsorption magnet 1023 adsorbs the internally generated scrap iron to the inside of the collecting tank 1024 for collecting process.
The reinforced installation mechanism comprises a reinforced extrusion assembly, a limiting assembly and an extrusion pushing assembly, wherein the reinforced extrusion assembly is arranged inside the connecting rotating shaft 103, the limiting assembly is arranged on the side face of the reinforced extrusion assembly, the extrusion pushing assembly is arranged at the middle position inside the connecting rotating shaft 103, when the gear reducer main body 100 is used after being installed, the connecting rotating shaft 103 is fixedly installed on the connecting rotating shaft 103 through the reinforced installation mechanism when the connecting rotating shaft 103 is installed on an external driven end, the connecting rotating shaft 103 is driven to rotate frequently, looseness is not easy to occur when the external equipment is driven to rotate, and the reinforced fixity of the connecting rotating shaft 103 and the external driven equipment during use of the gear reducer main body 100 is improved.
In order to consolidate the extrusion subassembly and be convenient for with connecting pivot 103 and external driven end installation back reinforcing installation, easily fixed mounting drive operation, in this embodiment, preferably, consolidate extrusion subassembly including seting up at the inside spread groove 1031 of connecting pivot 103, the inside both ends of spread groove 1031 all are provided with extrusion chuck 1033, and two extrusion chuck 1033 symmetry set up, be convenient for consolidate the installation when connecting pivot 103 through extrusion chuck 1033, in order to be convenient for with extrusion chuck 1033 during the extrusion removal limit control through spacing subassembly, and be difficult for deviating from external, spacing subassembly includes the stopper 1034 of integrated into one piece in extrusion chuck 1033 one side, and extrusion chuck 1033 passes through stopper 1034 limit connection with the inside of spread groove 1031, pass through stopper 1034 limit control when extrusion chuck 1033 removes.
In order to be convenient for promote extrusion chuck 1033 and consolidate the installation through extrusion pushing component, be convenient for consolidate the installation and use, in this embodiment, preferably, extrusion pushing component includes sliding connection at the push rod 1036 of connection pivot 103 tip, limit groove 1035 has been seted up with the inside of connection pivot 103 to the side of spread groove 1031, the inside of limit groove 1035 is provided with extrusion push pedal 1032, the push rod 1036 of being convenient for drives extrusion push pedal 1032 and remove at the inside limit groove 1035 spacing, and be convenient for stably remove the extrusion, the tip of extrusion push pedal 1032 and the tip of push rod 1036 pass through threaded structure and revolve to close and be connected, the tip of extrusion push pedal 1032 and the end structure of extrusion chuck 1033 coincide, and drive two extrusion chucks 1033 and remove the extrusion when removing extrusion push pedal 1032 and fix.
The working principle and the using flow of the utility model are as follows: when the gear reducer convenient to maintain is used, the gear reducer main body 100 is fixedly installed at a using position by a bolt, after the gear reducer main body 100 is fixedly installed, the connecting rotating shaft 103 is fixedly installed with an external driven end again, so that the gear reducer main body 100 is conveniently driven to operate by the motor 101, and the connecting rotating shaft 103 is driven to rotate to operate by the external driven end when the gear reducer main body 100 is driven, so that the gear reducer main body 100 is fixedly installed and used;
Then when the gear reducer main body 100 is installed and used, when the connecting rotating shaft 103 is installed with an external driven end, the connecting rotating shaft 103 is embedded into the driven end, the push rod 1036 is extruded to drive the extrusion push plate 1032 to move and extrude in the limiting groove 1035 in a limiting mode, and the extrusion clamping head 1033 is driven to move and move to the side face when the extrusion push plate 1032 moves until the extrusion end is limited by the limiting block 1034, until the extrusion clamping head 1033 is extruded to the inner surface of the installation position of the driven end, so that after the connecting rotating shaft 103 is installed and fixedly installed with the external driven end through bolts, the extrusion clamping head 1033 is fixedly reinforced when the connecting rotating shaft 103 is extruded, the connecting rotating shaft 103 is driven by the connecting rotating shaft 103 to drive external equipment to rotate frequently, and the fixing performance of the installation of the connecting rotating shaft 103 and the external driven equipment is improved when the gear reducer main body 100 is used;
Then when gear reducer main part 100 before the installation uses, rotate the screw thread post 1022 in the inside of internal thread hole 1021 until the surface seal installation of extrusion seal pad 1025, and when gear reducer main part 100 installs and uses, when producing friction between the inside rotation gear of gear box casing 102 and drop garrulous iron fillings, collect the garrulous iron fillings through the inside of import 1026 entering collecting vat 1024 when adsorbing by adsorption magnet 1023, and quick absorption collection when being convenient for gear box casing 102 inside produces garrulous iron fillings is handled, be difficult for causing friction damage once more, be convenient for to the internal maintenance when gear reducer main part 100 is used after the installation, can reverse operation dismantlement clear when collecting a large amount of garrulous iron fillings in the inside of collecting vat 1024, the convenience of desquamation maintenance when improving gear reducer main part 100 and using for a long time after the installation, increase of service life.
Although embodiments of the present utility model have been shown and described in detail with reference to the foregoing detailed description, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations may be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.
Claims (8)
1. The utility model provides a gear reducer convenient to maintain, includes gear reducer main part (100), gear reducer main part (100) include motor (101), gear box (102), connect pivot (103) and installation apron (104), motor (101) set up the one end in gear box (102), installation apron (104) pass through the other end of bolt fixed mounting at gear box (102), connect pivot (103) setting at the front surface of gear box (102), its characterized in that: the gear reducer main body (100) is also provided with:
the dust removing mechanism comprises a rotary installation component, a dust feeding component and a suction collecting component, wherein the rotary installation component is arranged on the lower surface of the gear box body (102), the dust feeding component is arranged at the end part of the rotary installation component and is positioned in the gear box body (102), and the suction collecting component is arranged in the rotary installation component;
The reinforcing and installing mechanism comprises a reinforcing and extruding assembly, a limiting assembly and an extruding and pushing assembly, wherein the reinforcing and extruding assembly is arranged inside the connecting rotating shaft (103), the limiting assembly is arranged on the side face of the reinforcing and extruding assembly, and the extruding and pushing assembly is arranged at the middle position inside the connecting rotating shaft (103).
2. The maintenance-friendly gear reducer according to claim 1, wherein: the rotary mounting assembly comprises an inner threaded hole (1021) formed in the lower surface of the gear box body (102), a sealing gasket (1025) is mounted at the inner top end of the inner threaded hole (1021) in a clamping mode, a threaded column (1022) is rotatably connected to the inner portion of the inner threaded hole (1021), and a rotary clamping groove (1027) is formed in the bottom end of the threaded column (1022).
3. The maintenance-friendly gear reducer according to claim 2, wherein: the internal threaded hole (1021) and the gear box body (102) are of an integrated structure, and the threaded column (1022) is matched with the internal surface structure of the internal threaded hole (1021).
4. The maintenance-friendly gear reducer according to claim 2, wherein: the chip inlet assembly comprises an inlet (1026) formed in the inner threaded hole (1021) and located in the gear box body (102), and the inlet (1026) is communicated with the end of the inner threaded hole (1021).
5. The maintenance-friendly gear reducer according to claim 2, wherein: the adsorption collecting assembly comprises a collecting groove (1024) formed in the threaded column (1022), and an adsorption magnet (1023) is fixedly mounted in the collecting groove (1024) through a screw.
6. The maintenance-friendly gear reducer according to claim 1, wherein: the reinforcing extrusion assembly comprises a connecting groove (1031) formed in the connecting rotating shaft (103), extrusion clamping heads (1033) are arranged at two ends of the inside of the connecting groove (1031), and the two extrusion clamping heads (1033) are symmetrically arranged.
7. The maintenance-friendly gear reducer according to claim 6, wherein: the limiting component comprises a limiting block (1034) integrally formed on one side of the extrusion clamping head (1033), and the extrusion clamping head (1033) is in limiting connection with the inside of the connecting groove (1031) through the limiting block (1034).
8. The maintenance-friendly gear reducer according to claim 6, wherein: the extrusion pushing assembly comprises a push rod (1036) which is connected to the end part of the connecting rotating shaft (103) in a sliding mode, a limit groove (1035) is formed in the side face of the connecting groove (1031) and the inside of the connecting rotating shaft (103), an extrusion pushing plate (1032) is arranged in the limit groove (1035), the end part of the extrusion pushing plate (1032) is connected with the end part of the push rod (1036) in a screwing mode through a thread structure, and the end part of the extrusion pushing plate (1032) is matched with the end part structure of the extrusion clamping head (1033).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202323193903.XU CN220956695U (en) | 2023-11-27 | 2023-11-27 | Gear reducer convenient to maintain |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202323193903.XU CN220956695U (en) | 2023-11-27 | 2023-11-27 | Gear reducer convenient to maintain |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220956695U true CN220956695U (en) | 2024-05-14 |
Family
ID=91011922
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202323193903.XU Active CN220956695U (en) | 2023-11-27 | 2023-11-27 | Gear reducer convenient to maintain |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220956695U (en) |
-
2023
- 2023-11-27 CN CN202323193903.XU patent/CN220956695U/en active Active
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