CN220951582U

CN220951582U - Ceramic welding equipment

Info

Publication number: CN220951582U
Application number: CN202322647579.8U
Authority: CN
Inventors: 于文民; 张广燕; 李莎
Original assignee: Zhejiang Zhenghao Refractories Co
Current assignee: Zhejiang Zhenghao Refractories Co
Priority date: 2023-09-28
Filing date: 2023-09-28
Publication date: 2024-05-14
Anticipated expiration: 2033-09-28

Abstract

The utility model relates to the technical field of ceramic welding equipment, in particular to ceramic welding equipment, which comprises a base, wherein a processing cover is arranged at the top of the base, a movable welding mechanism is arranged on the processing cover, a clamping mechanism is arranged at the top end of the base, a cooling mechanism is arranged on the base, the movable welding mechanism comprises a first motor, the first motor is arranged at one side of the processing cover, movable grooves are formed in the inner sides of two ends of the processing cover, movable blocks are connected to the inner sides of the movable grooves in a sliding manner, and an adjusting frame is arranged between the movable blocks at two ends; the utility model has simple structure and convenient operation, does not need the manual adjustment of the position of the welding workpiece by a worker, reduces the labor capacity of the worker and improves the working efficiency.

Description

Ceramic welding equipment

Technical Field

The utility model relates to the technical field of ceramic welding equipment, in particular to ceramic welding equipment.

Background

Welding is also called welding and melting, and is a manufacturing process and technology for joining metals or other thermoplastic materials such as plastics in a heating, high-temperature or high-pressure mode, namely a welding device for welding a welding workpiece by fixing a high-temperature resistant ceramic plate, most of the existing welding devices for fixing the high-temperature resistant ceramic plate are generally not used for fixing the welding workpiece, the workpiece to be welded is directly placed on an operation table, the welding operation is inconvenient to perform, the working efficiency is generally low, and most of the welding devices cannot clean welding scraps generated in the welding process, so that resources are wasted, the next welding process is influenced, the cooling speed of the welded workpiece is slow, and the working environment of workers is influenced.

In order to solve the technical problem, the Chinese patent with the bulletin number of CN214721654U in the prior art discloses a welding device for fixing a high-temperature-resistant ceramic wafer, the welding device comprises a workbench, a motor is fixedly installed on the right side of an inner cavity of the workbench, a rotating shaft is fixedly installed at the output end of the motor through a speed reducer, a threaded rod is fixedly installed on the outer surface of the rotating shaft, threaded sleeves are installed at two ends of the threaded rod in a threaded mode, and a first connecting block is fixedly installed at the top of each threaded sleeve.

According to the technical scheme, although the welding workpiece can be clamped and fixed, the position of the welding gun cannot be adjusted according to the actual demands of workers, and the workers are required to unlock the fixed adjustment placement positions of the welding workpiece when welding different positions, so that the labor capacity of the workers is increased, and the working efficiency is affected.

Disclosure of utility model

The present utility model is directed to a ceramic welding apparatus for solving the above-mentioned problems.

In order to achieve the above purpose, the present utility model provides the following technical solutions:

The utility model provides a ceramic welding equipment, includes the base, processing cover is installed at the base top, install the removal welding mechanism on the processing cover, fixture is installed on the base top, install cooling body on the base, remove welding mechanism and include first motor, first motor is installed in processing cover one side, the movable groove has all been seted up to processing cover both ends inboard, the equal sliding connection in movable groove has the movable block, both ends install the alignment jig between the movable block, one of them side the inboard rotation of movable groove is connected with first threaded rod, one of them side movable block and first threaded rod threaded connection, the second motor is installed to the inboard one end of alignment jig, the second threaded rod is installed at the drive end of second motor, the movable seat is installed on the inboard top of processing cover, the movable block with movable groove sliding connection is installed on the movable seat top, electric telescopic handle is installed to the bottom of movable seat, welder is installed to electric telescopic handle's output.

As a preferable scheme of the utility model, the clamping mechanism comprises a third motor, the third motor is arranged at one end of the top of the base, a third threaded rod is arranged at the driving end of the third motor, sliding blocks are connected with the two ends of the outer side of the third threaded rod in a threaded manner, sliding grooves which are connected with the sliding blocks in a sliding manner are formed in the two ends of the top of the base, a clamping plate is arranged at the other end of the sliding block, and a limiting disc is arranged at one end of the third threaded rod.

As a preferred embodiment of the present utility model, the left side and the right side of the third threaded rod are opposite to each other in the center.

As a preferable scheme of the utility model, the cooling mechanism comprises a filter screen, the top of the base is provided with a water storage tank which is in a shape of a Chinese character kou, the filter screen is arranged at the top end of the water storage tank, one side of the base, which is positioned in the water storage tank, is provided with a mounting groove, the inner side of the mounting groove is provided with a water pump, the water inlet end of the water pump is communicated with the water storage tank, one side of the welding gun is provided with a mounting plate, one end of the mounting plate is provided with a spray head, the water outlet end of the water pump is provided with a water outlet pipe, and one side of the base is provided with a water inlet cylinder which is embedded and communicated with the interior of the water storage tank.

As a preferable scheme of the utility model, an observation window extending to the inner side of the water storage tank is arranged on one side of the base under the water inlet cylinder Fang Qianru.

As a preferable scheme of the utility model, the water outlet pipe adopts a corrugated pipe.

Compared with the prior art, the utility model has the beneficial effects that:

1. according to the utility model, after a welding workpiece is fixed on the base through the clamping mechanism, the first motor is started to drive the first threaded rod to rotate, the two groups of moving blocks and the moving groove are matched, the adjusting frame and the welding gun can be driven to move forwards and backwards, then the second motor is started to drive the second threaded rod to rotate, the movable seat, the movable block and the movable groove are matched to drive the welding gun to move left and right, the electric telescopic rod can drive the welding gun to approach the welding position to carry out welding operation, the structure is simple, the operation is convenient, the manual adjustment of the position of the welding workpiece by a worker is not needed, the labor capacity of the worker is reduced, and the working efficiency is improved.

2. According to the utility model, the welding workpiece is placed on the base, and then the third motor is started to drive the third threaded rod to rotate, so that the sliding block is matched with the sliding groove to drive the clamping plate to move in the same direction, the placed welding workpiece is clamped, and the workpiece is prevented from displacement during welding.

3. According to the utility model, the water pump is started after welding is finished, the water source in the water storage tank is conveyed to the spray head through the water outlet pipe, the spray head can adjust the spraying position by utilizing the movable welding mechanism, the water outlet pipe is a corrugated pipe and can stretch along with the movable welding mechanism, sprayed water can finally fall into the water storage tank for recycling after being filtered by the filter screen, and the residual water quantity at the inner side of the water storage tank can be checked through the observation window to judge whether water needs to be added through the water inlet barrel.

Drawings

FIG. 1 is a schematic diagram of the overall structure of the present utility model;

FIG. 2 is a schematic view of a partial cross-sectional structure of a base of the present utility model;

Fig. 3 is a schematic top view of a portion of the present utility model.

In the figure: 1. a base; 2. a processing cover; 3. a first motor; 4. a moving block; 5. an adjusting frame; 6. a first threaded rod; 7. a second motor; 8. a second threaded rod; 9. a movable seat; 10. a movable block; 11. an electric telescopic rod; 12. a welding gun; 13. a third threaded rod; 14. a sliding block; 15. a clamping plate; 16. a filter screen; 17. a water storage tank; 18. a water pump; 19. a spray head; 20. a water outlet pipe; 21. and an observation window.

Detailed Description

The technical solutions of the embodiments of the present utility model will be clearly and completely described below in conjunction with the embodiments of the present utility model, and it is apparent that the described embodiments are only some embodiments of the present utility model, but not all embodiments, and all other embodiments obtained by those skilled in the art without making any inventive effort based on the embodiments of the present utility model are within the scope of protection of the present utility model.

Examples:

referring to fig. 1-3, the present utility model provides a technical solution:

the ceramic welding equipment comprises a base 1, a processing cover 2 is arranged at the top of the base 1, a movable welding mechanism is arranged on the processing cover 2, a clamping mechanism is arranged at the top end of the base 1, a cooling mechanism is arranged on the base 1, the movable welding mechanism comprises a first motor 3, the first motor 3 is arranged on one side of the processing cover 2, movable grooves are respectively formed in the inner sides of two ends of the processing cover 2, movable blocks 4 are respectively and slidably connected with the inner sides of the movable grooves, an adjusting frame 5 is arranged between the movable blocks 4 at two ends, a first threaded rod 6 is rotatably connected with the inner side of the movable groove at one side, one side of the movable block 4 is in threaded connection with the first threaded rod 6, a second motor 7 is arranged at one end of the inner side of the adjusting frame 5, a second threaded rod 8 is arranged at the driving end of the second motor 7, a movable seat 9 is in threaded connection with the outer side of the second threaded rod 8, a movable groove is formed in the top end of the inner side of the processing cover 2, the movable seat 9 is provided with the movable block 10 which is in sliding connection with the movable groove, the bottom end of the movable seat 9 is provided with the electric telescopic rod 11, the output end of the electric telescopic rod 11 is provided with the welding gun 12, after the welding workpiece is fixed on the base 1 through the clamping mechanism when the equipment is used, the first motor 3 can be started to drive the first threaded rod 6 to rotate, the adjusting frame 5 and the welding gun 12 can be driven to move forwards and backwards by matching with the two groups of the movable blocks 4 and the movable groove, then the second motor 7 is started to drive the second threaded rod 8 to rotate, the movable seat 9, the movable block 10 and the movable groove are matched to drive the welding gun 12 to move left and right, the electric telescopic rod 11 can drive the welding gun 12 to be close to a welding position for welding operation, the structure is simple, the operation is convenient, the position of the welding workpiece is not required to be manually adjusted by a worker, the labor capacity of the worker is reduced, the working efficiency is improved.

In this embodiment, as shown in fig. 1, 2 and 3, the clamping mechanism comprises a third motor, the third motor is installed at one end of the top of the base 1, a third threaded rod 13 is installed at the driving end of the third motor, sliding blocks 14 are connected to two ends of the outer side of the third threaded rod 13 in a threaded manner, sliding grooves which are in sliding connection with the sliding blocks 14 are formed in two ends of the top of the base 1, a clamping plate 15 is installed at the other end of the sliding blocks 14, a limiting disc is installed at one end of the third threaded rod 13, the left side of the center of the third threaded rod 13 is opposite to the right side of threads, a welding workpiece is placed on the base 1, then the third motor is started to drive the third threaded rod 13 to rotate, the sliding blocks 14 are matched with the sliding grooves to drive the clamping plate 15 to move in the same direction, the placed welding workpiece is clamped, and displacement of the workpiece during welding is avoided.

In this embodiment, as shown in fig. 1, 2 and 3, the cooling mechanism includes a filter screen 16, the top of the base 1 is provided with a water storage tank 17, the water storage tank 17 is in a shape of a letter "kou", the filter screen 16 is installed at the top end of the water storage tank 17, an installation groove is provided in one side of the base 1, a water pump 18 is installed at the inner side of the installation groove, a water inlet end of the water pump 18 is communicated with the water storage tank 17, a mounting plate is installed at one side of the welding gun 12, a spray head 19 is installed at one end of the mounting plate, a water outlet pipe 20 is installed at the water outlet end of the water pump 18, a water inlet barrel communicated with the inner side of the water storage tank 17 is embedded in one side of the base 1, an observation window 21 extending to the inner side of the water storage tank 17 is installed at one side of the base 1 under Fang Qianru, the water outlet pipe 20 adopts a corrugated pipe, the water outlet pipe 20 is started after the welding is completed, a water source in the water storage tank 17 is conveyed to the spray head 19 through the water outlet pipe 20, the spray head 19 can adjust the self-spraying position by using the mobile welding mechanism, the water outlet pipe 20 is a corrugated pipe can stretch along when moving, the water can finally fall into the water storage tank 17 after being filtered by the filter screen 16, and can be reused through the inner side of the filter screen 21 after being filtered, and the water can be added through the observation barrel 17, whether the water needs to be added into the water through the water barrel.

The implementation principle of the ceramic welding equipment provided by the embodiment of the application is as follows: after the equipment can be fixed on base 1 through fixture when using, can drive first threaded rod 6 through starting first motor 3 and rotate, cooperation two sets of movable blocks 4 and movable tank, can drive alignment jig 5 and welder 12 and carry out the back-and-forth motion, restart second motor 7 and drive second threaded rod 8 and rotate afterwards, cooperation movable seat 9, movable block 10 and movable tank drive welder 12 and carry out the left-and-right direction removal, electric telescopic handle 11 can drive welder 12 and be close to the welded part and carry out the welding operation, and a structure is simple, and convenient operation, need not the manual position of adjusting the welding work piece of staff, the amount of labour of staff has been alleviateed, work efficiency has been improved, through putting the welding work piece on base 1, then start third motor drive third threaded rod 13 rotatory, make sliding block 14 cooperate the sliding tray drive grip block 15 and carry out the syntropy and remove, press from both sides the welding work piece of putting, avoid the work piece to appear shifting when welding, through starting water pump 18 after the welding is accomplished, water source in the aqua storage tank 17 is through outlet pipe 20 to shower nozzle 19, shower nozzle 19 can utilize movable welding mechanism to adjust self position, 20 is for the pipe is moved, can be moved, can see if water through the filter screen 17 is gone into through the flexible aqua storage tank through the filter drum 17, can be followed by the water inlet channel is judged through the water of the filtration groove is left and water is left-permeable, the water is added into the inside of the filter tank is judged.

The control mode of the utility model is controlled by the controller, the control circuit of the controller can be realized by simple programming by a person skilled in the art, the supply of power also belongs to common knowledge in the art, and the utility model is used for protecting the mechanical device, so the utility model does not explain the control mode and circuit connection in detail.

Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.

Claims

1. Ceramic welding equipment, including base (1), its characterized in that: the welding machine comprises a base (1), wherein a machining cover (2) is installed at the top of the base (1), a clamping mechanism is installed at the top of the machining cover (2), a cooling mechanism is installed on the base (1), the movable welding mechanism comprises a first motor (3), the first motor (3) is installed on one side of the machining cover (2), movable grooves are formed in the inner sides of two ends of the machining cover (2), movable blocks (4) are connected to the inner sides of the movable grooves in a sliding mode, regulating brackets (5) are installed between the movable blocks (4), one side of the regulating brackets is connected with a first threaded rod (6) in a rotating mode, one side of the regulating brackets is connected with the first threaded rod (6) in a threaded mode, a second motor (7) is installed at one end of the inner side of the regulating brackets (5), a movable seat (9) is installed at the outer side of the second threaded rod (8), movable grooves are formed in the inner sides of the machining cover (2), movable grooves are formed in the top ends of the movable covers, an electric welding gun (9) are connected to the movable seat (11) in a sliding mode, and the movable seat (11) is installed at the bottom end of the movable seat.

2. A ceramic welding apparatus according to claim 1, wherein: the clamping mechanism comprises a third motor, the third motor is arranged at one end of the top of the base (1), a third threaded rod (13) is arranged at the driving end of the third motor, sliding blocks (14) are connected with two ends of the outer side of the third threaded rod (13) in a threaded mode, sliding grooves which are connected with the sliding blocks (14) in a sliding mode are formed in two ends of the top of the base (1), a clamping plate (15) is arranged at the other end of the sliding blocks (14), and a limiting disc is arranged at one end of the third threaded rod (13).

3. A ceramic welding apparatus according to claim 2, wherein: the left side and the right side of the center of the third threaded rod (13) are opposite to each other in threads.

4. A ceramic welding apparatus according to claim 1, wherein: the cooling mechanism comprises a filter screen (16), a water storage tank (17) is arranged at the top of a base (1), the water storage tank (17) is shaped like a Chinese character kou, the filter screen (16) is arranged at the top end of the water storage tank (17), a mounting groove is arranged on one side of the base (1) which is positioned on the water storage tank (17), a water pump (18) is arranged on the inner side of the mounting groove, the water inlet end of the water pump (18) is communicated with the water storage tank (17), a mounting plate is arranged on one side of a welding gun (12), a spray head (19) is arranged at one end of the mounting plate, a water outlet pipe (20) is arranged at the water outlet end of the water pump (18), and a water inlet cylinder communicated with the interior of the water storage tank (17) is embedded and arranged on one side of the base (1).

5. A ceramic welding apparatus according to claim 4, wherein: one side of the base (1) is positioned below the water inlet cylinder Fang Qianru, and an observation window (21) extending to the inner side of the water storage tank (17) is arranged.

6. A ceramic welding apparatus according to claim 4, wherein: the water outlet pipe (20) adopts a corrugated pipe.