CN220943810U - Device for rapidly verifying performance of wire feeder and welding system - Google Patents
Device for rapidly verifying performance of wire feeder and welding system Download PDFInfo
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- CN220943810U CN220943810U CN202322624219.6U CN202322624219U CN220943810U CN 220943810 U CN220943810 U CN 220943810U CN 202322624219 U CN202322624219 U CN 202322624219U CN 220943810 U CN220943810 U CN 220943810U
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- 238000003466 welding Methods 0.000 title claims abstract description 21
- 238000001514 detection method Methods 0.000 claims abstract description 45
- 238000012795 verification Methods 0.000 claims description 22
- 238000004891 communication Methods 0.000 claims description 16
- 238000007689 inspection Methods 0.000 claims description 9
- 238000012545 processing Methods 0.000 claims description 3
- 238000011161 development Methods 0.000 abstract description 17
- 238000000034 method Methods 0.000 abstract description 17
- 230000008569 process Effects 0.000 abstract description 17
- 238000012360 testing method Methods 0.000 abstract description 11
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
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- 230000005856 abnormality Effects 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
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Abstract
The application provides a device and a welding system for rapidly verifying the performance of a wire feeder, wherein the device for rapidly verifying the performance of the wire feeder comprises: the control cabinet is electrically connected with the wire feeder, and is used for receiving detection signals of the wire feeder and refreshing a control board of the wire feeder so as to rapidly verify whether motor parameters of the wire feeder are suitable. In the technical scheme, a control cabinet and a wire feeder are arranged, and the control cabinet is electrically connected with the wire feeder; the control cabinet receives the detection signal of the wire feeder and refreshes the control board of the wire feeder so as to rapidly verify whether the motor parameters of the wire feeder are proper, so that a complex dismounting process is omitted, the time for constructing a test platform in the development process of the wire feeder can be effectively reduced, and development can be completed more rapidly.
Description
Technical Field
The application relates to the technical field of welding wire feeding devices, in particular to a device for rapidly verifying the performance of a wire feeder and a welding system.
Background
The wire feeder is an important auxiliary device in electric welding work, and has the main functions of transporting welding wires and feeding back welding parameters set by a user of a welding power supply. Therefore, when a new welding power source is pushed out, a wire feeder matched with the new welding power source is basically pushed out.
However, in the development process of the wire feeder, a large number of tests are required to verify that the safety, reliability and functionality are ensured. The experimental platform can take a lot of time to build, and a plurality of devices are needed to be used together, so that the situation of industrial injury is easy to occur when the devices are placed in disorder in some cases.
In the development process of the wire feeder, a motor is a serious problem. The perfect matching of the motor and the wire feeder is realized by adjusting parameters through control software; the current software is input into the wire feeder control board through the programming device, and the machine is started and disconnected every time, so that the labor and the effort are wasted.
Disclosure of utility model
The application provides a device and a welding system for rapidly verifying the performance of a wire feeder, which are connected with the wire feeder and a control cabinet by using a control line, so that software can be conveniently refreshed to the wire feeder through the control cabinet, a large amount of dismounting time is saved, and parameters are conveniently and rapidly perfected.
In a first aspect, an apparatus for rapid performance verification of a wire feeder is provided, comprising: a control cabinet and a wire feeder, wherein,
The control cabinet is electrically connected with the wire feeding machine,
The control cabinet is used for receiving the detection signal of the wire feeder and refreshing a control board of the wire feeder so as to rapidly verify whether the motor parameters of the wire feeder are suitable.
In the technical scheme, a control cabinet and a wire feeder are arranged, and the control cabinet is electrically connected with the wire feeder; the control cabinet receives the detection signal of the wire feeder and refreshes the control board of the wire feeder so as to rapidly verify whether the motor parameters of the wire feeder are proper, so that a complex dismounting process is omitted, the time for constructing a test platform in the development process of the wire feeder can be effectively reduced, and development can be completed more rapidly.
In a specific embodiment, the apparatus further comprises a detection station, wherein,
The detection table is electrically connected with the control cabinet,
The detection platform is used for receiving the control signal of the control cabinet.
In a specific embodiment, the control cabinet includes a control area, a display area, and an interface area, wherein,
The display area is used for displaying whether each index of the wire feeder is qualified or not, and marking when the index is unqualified;
the control area is used for inputting items to be detected, performing operation processing and feeding back to the detection table and the wire feeder through the interface area;
the interface area is used for electrically connecting the detection table and the wire feeder.
In a specific embodiment, the detection station comprises a motor detector, wherein,
The motor detector is connected with the motor of the wire feeder through a coupler and is used for providing load for the motor of the wire feeder so as to monitor the running state of the motor of the wire feeder.
In a specific embodiment, the inspection station further comprises a lift station, wherein,
The wire feeder is arranged on the lifting table,
The lifting table is used for adjusting the relative position between the motor detector and the wire feeder.
In a specific embodiment, the test station further comprises an interface station, wherein,
The interface station includes an interface for connecting with an external device.
In a specific embodiment, the test station further comprises a control line interface region, wherein,
The control line interface region includes a plurality of communication interfaces.
In a specific embodiment, the test station further comprises a cylinder interface region, wherein,
The gas cylinder interface area is connected with a gas cylinder.
In a specific embodiment, a power storage station is also included, wherein,
The power supply storage table is used for storing power supplies.
In a second aspect, a welding system is provided that includes any of the apparatus for rapid verification of wire feeder performance.
In the technical scheme, a control cabinet and a wire feeder are arranged, and the control cabinet is electrically connected with the wire feeder; the control cabinet receives the detection signal of the wire feeder and refreshes the control board of the wire feeder so as to rapidly verify whether the motor parameters of the wire feeder are proper, so that a complex dismounting process is omitted, the time for constructing a test platform in the development process of the wire feeder can be effectively reduced, and development can be completed more rapidly.
Drawings
FIG. 1 is a schematic diagram of a device for rapid performance verification of a wire feeder according to an embodiment of the present application;
Fig. 2 is a schematic structural diagram of a control cabinet according to an embodiment of the present application;
Fig. 3 is a schematic structural diagram of a detection table according to an embodiment of the present application;
Fig. 4 is a flow chart of an apparatus for rapid performance verification of a wire feeder according to an embodiment of the present application.
Detailed Description
The application is further described in detail below by means of the figures and examples. The features and advantages of the present application will become more apparent from the description.
The word "exemplary" is used herein to mean "serving as an example, embodiment, or illustration. Any embodiment described herein as "exemplary" is not necessarily to be construed as preferred or advantageous over other embodiments. Although various aspects of the embodiments are illustrated in the accompanying drawings, the drawings are not necessarily drawn to scale unless specifically indicated.
In addition, the technical features described below in the different embodiments of the present application may be combined with each other as long as they do not collide with each other.
In order to facilitate understanding of the device and the welding system for rapidly verifying the performance of the wire feeder provided by the embodiment of the application, application scenes thereof are explained first. The device for rapidly verifying the performance of the wire feeder and the welding system provided by the embodiment of the application have the advantages that the wire feeder and the control cabinet are connected by the control line, so that software can be conveniently refreshed to the wire feeder through the control cabinet, a large amount of dismounting time is saved, parameters are conveniently and rapidly perfected, and development time is saved. In the development process of the wire feeder, a large number of tests are required to verify that the safety, the reliability and the functionality are ensured. The experimental platform can take a lot of time to build, and a plurality of devices are needed to be used together, so that the situation of industrial injury is easy to occur when the devices are placed in disorder in some cases. In the development process of the wire feeder, a motor is a serious problem. The perfect matching of the motor and the wire feeder is realized by adjusting parameters through control software; the current software is input into the wire feeder control board through the programming device, and the machine is started and disconnected every time, so that the labor and the effort are wasted. Therefore, the embodiment of the application provides a device and a welding system for rapidly verifying the performance of a wire feeder, which are connected with the wire feeder and a control cabinet by using a control line, so that software can be conveniently refreshed to the wire feeder through the control cabinet, a large amount of disassembly and assembly time is saved, parameters are conveniently and rapidly perfected, and development time is saved. The following detailed description is of embodiments with reference to the specific drawings.
Referring to fig. 1 to 4, fig. 1 is a schematic structural diagram of an apparatus for rapid performance verification of a wire feeder according to an embodiment of the present application. Fig. 2 is a schematic structural diagram of a control cabinet according to an embodiment of the present application. Fig. 3 is a schematic structural diagram of a detection table according to an embodiment of the present application. Fig. 4 is a flow chart of an apparatus for rapid performance verification of a wire feeder according to an embodiment of the present application.
In fig. 1, an embodiment of the present application provides an apparatus for rapid performance verification of a wire feeder, including: control cabinet and wire feeder. Wherein, the control cabinet is electrically connected with the wire feeding machine. The control cabinet is used for receiving the detection signal of the wire feeder and refreshing a control board of the wire feeder so as to rapidly verify whether the motor parameters of the wire feeder are suitable.
In the prior art, the perfect matching of the motor and the wire feeder is realized by adjusting parameters through control software; the current software is input into the wire feeder control board through the programming device, and the machine is started and disconnected every time, so that the labor and the effort are wasted. Referring to fig. 4, in this embodiment, when verifying the new software, the power switch is turned on first, the wire feeder is powered on, then the software is brushed into the control P board of the wire feeder by operating the control cabinet, and then the verification program is started for verification. For example, motor control software, if the motor performance (obtained through feedback of a motor detector) is consistent with the required performance, judging that the motor aspect software is satisfied, and performing next detection; if the software is inconsistent, the software is revised and then written again, and verification is performed again until the software is proper. In the process, a complex disassembly and assembly process is omitted, so that the development of a system is conveniently and rapidly completed, and the rapid verification of the performance of the wire feeder is realized. It should be noted that, the technology of refreshing and verifying the software is realized by the prior art and the device, and the embodiment of the application does not relate to the content of the software, but replaces the traditional software programming scheme by the way of mechanically and electrically connecting the control cabinet and the wire feeder, thereby achieving the purpose of rapid verification performance.
In the technical scheme, a control cabinet and a wire feeder are arranged, and the control cabinet is electrically connected with the wire feeder; the control cabinet receives the detection signal of the wire feeder and refreshes the control board of the wire feeder so as to rapidly verify whether the motor parameters of the wire feeder are proper, so that a complex dismounting process is omitted, the time for constructing a test platform in the development process of the wire feeder can be effectively reduced, and development can be completed more rapidly.
With continued reference to fig. 1, in one particular possible embodiment, a detection station is also included. Wherein, the detection platform with the switch board electricity is connected. The detection platform is used for receiving the control signal of the control cabinet.
Specifically, the detection platform is electrically connected with the control cabinet through a control cable and is used for receiving control signals of the motor detector, the lifting platform and the load box. The wire feeder is connected with the control cabinet through another path of control cable, and is mainly used for refreshing a control board of the wire feeder and transmitting detection signals to the control cabinet.
Referring to fig. 2, in one particular possible embodiment, the control cabinet includes a control area, a display area, and an interface area.
The display area is used for displaying whether each index of the wire feeder is qualified or not, and marking is carried out when the index is unqualified.
The control area is used for inputting items to be detected, performing operation processing and feeding back to the detection table and the wire feeder through the interface area; in the concrete implementation, a control cable connected through the interface area is fed back to the detection table and the wire feeder.
The interface area is used for electrically connecting the detection table and the wire feeder.
Referring to fig. 3, in one specific embodiment, the inspection station includes a motor inspection meter and a load. The motor detector is connected with the motor of the wire feeder through a coupler and is used for providing load for the motor of the wire feeder so as to monitor the running state of the motor of the wire feeder.
Specifically, the motor detector is connected with the wire feeder motor through a coupler and is used for providing load for the motor, so that the conditions of the motor rotating speed, current and voltage are monitored, whether the motor running state is consistent with the required state or not is judged, when abnormality exists, abnormal signals are fed back to the control cabinet, and after the abnormal signals are processed by the control area, fault reasons are displayed in the display area.
The load part is mainly used for providing load for the power supply, can be adjusted within the range of 50A-700A according to the signal of the control cabinet, and is convenient for detecting the projects such as temperature rise, aging, load persistence and the like of the wire feeder; the quick detection of the load persistence rate of the wire feeder can be realized.
Referring to fig. 3, in a specific embodiment, the inspection station further includes a lift station. Wherein, send the silk machine to set up on the elevating platform. The lifting table is used for adjusting the relative height between the motor detector and the wire feeder.
Specifically, the lifting platform is mainly used for conveniently adjusting the relative position between the motor detector and the wire feeder, so that the induction shaft of the motor detector, the coupler and the wire feeder motor shaft are positioned at the same horizontal position, and the reliability of the motor state is ensured.
The lifting table can be adjusted in the up-down direction, the left-right direction, the front-back direction and the back-forth direction, and is convenient to use. Meanwhile, a fixed clamp is arranged on the table top of the lifting table and used for fixing the position of the wire feeder.
Referring to fig. 3, in a specific embodiment, the inspection station further includes an interface station. Wherein the interface station includes an interface for connecting with an external device. Specifically, the interface platform mainly comprises a control interface, a load+, a load-, a gas and water pipe interface 1 and a water pipe interface 2. The specific structure is as follows:
The inside of the control interface is connected with the fifth communication interface, and the outside is connected with the wire feeder control PCB board through a control cable and is used for programming the wire feeder PCB board, so that the requirements of quick brushing and verification of wire feeder software are met.
The interior of the load is connected with the positive electrode of the load box, and the interior of the load is connected with the negative electrode of the load box; the external load is connected with the wire feeder, and the load is connected with a power supply to form a welding loop with load.
The gas interface is connected with a gas pipe of the wire feeder, the internal gas circuit is a gas inlet, a pressure sensor and a gas interface, and gas in the gas cylinder is connected through the gas inlet. When the air tightness detection is carried out, when air leakage occurs, the pressure sensor can transmit an abnormal signal to the control cabinet, so that the air tightness abnormal alarm is displayed.
Referring to fig. 3, in a specific embodiment, the detection station further comprises a control line interface region. The control line interface area comprises a plurality of communication interfaces. The number of communication interfaces is plural (two or more), such as two, three, or other different numbers. In this embodiment, five examples will be described.
The control line interface area is mainly used for placing the interface of the control line and the detection platform associated interface, and comprises a first communication interface, a second communication interface, a third communication interface, a fourth communication interface and a fifth communication interface, and the specific structure and functions are as follows:
The first communication interface is in charge of communicating the motor detector with the control cabinet and is used for transmitting motor related signals; the second communication interface is in charge of communicating the load box with the control cabinet and is used for transmitting load related signals; the third communication interface is responsible for the communication between the pressure sensor and the control cabinet and is used for transmitting the air tightness related signals; the fourth communication interface is responsible for communicating the upgrading platform with the control cabinet and is used for transmitting the position signal of the lifting platform, and the motor is controlled to move to drive the upgrading platform to be adjusted to a specified position; and the fifth communication interface is used for communicating the wire conveying machine with the control console, and is used for conveying wire conveying machine control software and writing the wire conveying machine programming software.
In a specific embodiment, the test station further comprises a gas cylinder interface region. Wherein, the gas cylinder interface district is connected with the gas cylinder.
Referring to fig. 2, in one particular embodiment, a power source storage is also included. The power supply storage table is used for storing power supplies. Specifically, the power source storage table is mainly used for storing welding power sources, is relatively close to the detection table, is suitable for storing various types of welding power sources, and has universality.
The embodiment of the application also provides a welding system which comprises the device for rapidly verifying the performance of the wire feeder.
The specific assembly process of the device for rapidly verifying the performance of the wire feeder is as follows:
Firstly, a control cabinet is connected with a detection table through a control cable, a power supply is placed at a power supply storage table, and a wire feeder is placed on a lifting table.
Then, through shaft coupling connection wire feeder motor output shaft and motor detector, after the fastening is accomplished, use elevating platform from taking anchor clamps with wire feeder position fixed, wire feeder and elevating platform can not produce relative movement this moment. The position of the lifting table is adjusted through control software of the control table, and the induction shaft of the motor shaft-coupler-motor detector of the wire feeder is adjusted to be positioned on a straight line, so that the position of the wire feeder is determined.
And finally, connecting the wire feeder with a power supply by using a control cable and a connecting cable, connecting a wire feeder interface with a load + interface of a detection table by using the connecting cable, and connecting the load-interface of the detection table with a-interface of the power supply by using the connecting cable, so that the connection of the control loop and the welding loop is completed.
Connecting the gas cylinder with a gas cylinder interface area of the detection table through a gas pipe; the wire feeder is connected with the gas interface of the detection table by using a gas pipe (if the wire feeder is a water-cooled wire feeder, the wire feeder is connected with the water pipe interface 1 and the water pipe interface 2 of the detection table by using a water pipe).
And the control wire is used for connecting the control PCB of the wire feeder with the control interface of the detection table, so that the connection of equipment is completed.
In the technical scheme, a control cabinet and a wire feeder are arranged, and the control cabinet is electrically connected with the wire feeder; the control cabinet receives the detection signal of the wire feeder and refreshes the control board of the wire feeder so as to rapidly verify whether the motor parameters of the wire feeder are proper, so that a complex dismounting process is omitted, the time for constructing a test platform in the development process of the wire feeder can be effectively reduced, and development can be completed more rapidly.
In the description of the present application, it should be noted that the directions or positional relationships indicated by the terms "upper", "lower", "inner", "outer", "front", "rear", "left", "right", etc. are directions or positional relationships based on the operation state of the present application are merely for convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements to be referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present application.
In the description of the present application, it should be noted that the terms "mounted," "connected," and "connected" are to be construed broadly, unless otherwise specifically defined and limited. The specific meaning of the above terms in the present application will be understood in specific cases by those of ordinary skill in the art.
The application has been described above in connection with preferred embodiments, which are, however, exemplary only and for illustrative purposes. On this basis, the application can be subjected to various substitutions and improvements, and all fall within the protection scope of the application.
Claims (10)
1. A device for rapid verification of the performance of a wire feeder, comprising: a control cabinet and a wire feeder, wherein,
The control cabinet is electrically connected with the wire feeding machine,
The control cabinet is used for receiving the detection signal of the wire feeder and refreshing a control board of the wire feeder so as to rapidly verify whether the motor parameters of the wire feeder are suitable.
2. The apparatus for rapid verification of wire feeder performance of claim 1, further comprising a detection station, wherein,
The detection table is electrically connected with the control cabinet,
The detection table is used for receiving the control signal of the control cabinet so as to realize the performance index detection of the wire feeder.
3. The apparatus for rapid performance verification of a wire feeder of claim 2, wherein the control cabinet comprises a control area, a display area, and an interface area, wherein,
The display area is used for displaying whether each index of the wire feeder is qualified or not, and marking when the index is unqualified;
the control area is used for inputting items to be detected, performing operation processing and feeding back to the detection table and the wire feeder through the interface area;
the interface area is used for electrically connecting the detection table and the wire feeder.
4. The apparatus for rapid verification of wire feeder performance of claim 2, wherein the detection station comprises a motor detector, wherein,
The motor detector is connected with the motor of the wire feeder through a coupler and is used for providing load for the motor of the wire feeder so as to monitor the running state of the motor of the wire feeder.
5. The apparatus for rapid verification of wire feeder performance of claim 4, wherein the inspection station further comprises a lift station, wherein,
The wire feeder is arranged on the lifting table,
The lifting table is used for adjusting the relative position between the motor detector and the wire feeder.
6. The apparatus for rapid verification of wire feeder performance of claim 2, wherein the inspection station further comprises an interface station, wherein,
The interface station includes an interface for connecting with an external device.
7. The apparatus for rapid verification of wire feeder performance of claim 2, wherein the inspection station further comprises a control line interface region, wherein,
The control line interface region includes a plurality of communication interfaces.
8. The apparatus for rapid verification of wire feeder performance of claim 2, wherein the inspection station further comprises a cylinder interface area, wherein,
The gas cylinder interface area is connected with a gas cylinder.
9. The apparatus for rapid performance verification of a wire feeder of any one of claims 1 to 8, further comprising a power storage station, wherein,
The power supply storage table is used for storing power supplies.
10. A welding system comprising a device for rapid verification of the performance of a wire feeder according to any one of claims 1 to 9.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322624219.6U CN220943810U (en) | 2023-09-26 | 2023-09-26 | Device for rapidly verifying performance of wire feeder and welding system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322624219.6U CN220943810U (en) | 2023-09-26 | 2023-09-26 | Device for rapidly verifying performance of wire feeder and welding system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220943810U true CN220943810U (en) | 2024-05-14 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322624219.6U Active CN220943810U (en) | 2023-09-26 | 2023-09-26 | Device for rapidly verifying performance of wire feeder and welding system |
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| Country | Link |
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| CN (1) | CN220943810U (en) |
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2023
- 2023-09-26 CN CN202322624219.6U patent/CN220943810U/en active Active
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