CN220939912U - Energy-saving double-tower compressed air drying device - Google Patents

Energy-saving double-tower compressed air drying device Download PDF

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Publication number
CN220939912U
CN220939912U CN202322744718.9U CN202322744718U CN220939912U CN 220939912 U CN220939912 U CN 220939912U CN 202322744718 U CN202322744718 U CN 202322744718U CN 220939912 U CN220939912 U CN 220939912U
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drying tower
pipeline
valve
fixedly connected
drying
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李楠
赵通
李煜
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Gansu Honghui Energy Chemical Co ltd
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Gansu Honghui Energy Chemical Co ltd
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Abstract

The utility model relates to an energy-saving double-tower compressed air drying device which comprises a first drying tower and a second drying tower, wherein the surface of the first drying tower is fixedly connected with an air outlet pipeline I, the air outlet pipeline I is fixedly connected with a first drying tower waste heat regeneration valve, the surface of the second drying tower is fixedly connected with an air outlet pipeline II, the air outlet pipeline II is fixedly connected with a second drying tower waste heat regeneration valve, and the first drying tower waste heat regeneration valve and the second drying tower waste heat regeneration valve are mutually communicated through a communicating pipeline; the communication pipeline I is fixedly connected with an air inlet pipe; the bottom surface fixed connection pipeline I of first drying tower, the first drying tower relief valve of fixed connection on pipeline I, second drying tower bottom surface fixed connection pipeline II, the second drying tower relief valve of fixed connection on pipeline II, intercommunication each other between first drying tower relief valve and the second drying tower relief valve. The utility model has the beneficial effects that: the compressed air waste heat is utilized to regenerate the drying tower, and the generated air condensate water can be completely recovered, so that the energy-saving purpose is realized.

Description

Energy-saving double-tower compressed air drying device
Technical Field
The utility model relates to the technical field of air drying equipment, in particular to an energy-saving double-tower compressed air drying device.
Background
The device for compressing the gas is called a gas compressor, and the gas is compressed by the compressor and has higher pressure, which is equivalent to higher potential energy of the gas. However, since the gas compressor itself contains lubricating oil, a part of the lubricating oil is inevitably mixed into the compressed gas during the compression operation, and the air itself in nature also contains some solid particles, moisture, and the like, the compressed gas generated by the compressor is not pure. The direct use of such unpurified gas in the pneumatic circuit can cause the pneumatic circuit to fail, damage the pneumatic components, reduce the service life of the components, reduce production efficiency, and even cause accidents. According to statistics, more than 85% of failure stops of the pneumatic system are caused by using unclean and undried compressed gas, and as a result, the water in the compressed air can cause corrosion of components, and the components can be condensed and frozen in winter to cause blockage; oil and gas condensation and precipitation to form greasy dirt often cause ageing and failure of sealing elements; dust accelerates the abrasion of moving parts, causes blockage due to deposition, causes unnecessary pressure loss, and the like. Therefore, purifying these compressed gases to obtain pure compressed gases is an essential element in pneumatic systems.
Among these, the most influencing factors for pneumatic systems are the moisture contained in the compressed air. Moisture widely exists in the ambient air and cannot be completely removed, and after the moisture enters the compressor for compression, condensed water is separated out due to the change of temperature and pressure, so that the operation of a compressor unit and the performance life of other gas utilization equipment are seriously influenced, and the moisture in the air is quite necessary to be removed.
Drying is relative, i.e. air which is regarded as dry in certain demands, and still is regarded as not sufficiently dry in other applications. Therefore, what degree of drying is required for the compressed air to meet the neutralizing demand is a primary consideration when designing or selecting a dryer. Since a dryer is selected that does not require too low a dew point, procurement and operating costs will increase. According to the above several different theoretical methods, the compressed air drying methods developed and used at present mainly include the following:
(1) Adsorption drying method:
The adsorption drying method utilizes the adsorption performance of the adsorbent to moisture, such as silica gel, activated alumina, molecular sieve and the like, which have strong adsorption capacity to moisture, the moisture absorption process of the adsorbent is physical change and is renewable, and the adsorbent is adsorbed under high pressure and desorbed under low pressure, namely Pressure Swing Adsorption (PSA); or can be regenerated when heated under normal pressure, namely Temperature Swing Adsorption (TSA); or high-pressure normal-temperature adsorption and normal-pressure high-temperature desorption (PTC), and the dryness of the adsorption can reach the normal-pressure dew point of-70 ℃.
(2) Deliquescence drying method:
the deliquescent dryer also uses the adsorption property of the adsorbent to moisture, but the deliquescent adsorbent becomes liquid after adsorbing moisture and is discharged, so that the adsorbent after the passage cannot be regenerated and causes environmental pollution. This method is also known as chemical. Such dryers can reach dew points of around-38 ℃.
(3) Freeze drying method:
The freeze drying method is to cool the compressed air by utilizing the cold energy generated by the refrigerating compressor to make the compressed air reach the dew point temperature corresponding to the pressure of the compressed air, so that the water in the compressed air is separated out to achieve the drying purpose. The dryness of the drying method can reach the normal pressure dew point of-23 ℃.
(4) Membrane separation drying method:
Drying compressed air by membrane separation technology is a very promising drying approach. When the compressed air passes through the hollow fiber membrane, the osmotic pressure of the medium substances is different, so that water is separated from the compressed air, and the drying effect is achieved.
The existing compressed air drying method has the defects of high running cost, high consumption of adsorption materials, short service life of equipment and the like, and the drying effect of the compressed air drying method is difficult to meet the higher and higher gas consumption requirements of the equipment, so that a new method and a new path are needed to solve the problem.
Disclosure of utility model
The utility model aims to provide an energy-saving double-tower compressed air drying device which has reasonable structural design and convenient operation, regenerates a drying tower by utilizing the waste heat of compressed air, can completely recover generated air condensate water and realizes the purpose of energy saving.
The utility model relates to an energy-saving double-tower compressed air drying device which comprises a first drying tower 1 and a second drying tower 2, wherein an air outlet pipeline I21 is fixedly connected to the surface of the first drying tower 1, a first drying tower waste heat regeneration valve 8 is fixedly connected to the air outlet pipeline I21, an air outlet pipeline II 22 is fixedly connected to the surface of the second drying tower 2, a second drying tower waste heat regeneration valve 9 is fixedly connected to the air outlet pipeline II 22, and the first drying tower waste heat regeneration valve 8 and the second drying tower waste heat regeneration valve 9 are communicated with each other through a communication pipeline I23; the communication pipeline 23 is fixedly connected with an air inlet pipe 3; the bottom surface fixedly connected with pipeline I28 of first drying tower 1, fixedly connected with first drying tower atmospheric valve 14 on the pipeline I28, second drying tower 2 bottom surface fixedly connected with pipeline II 29, fixedly connected with second drying tower atmospheric valve 15 on the pipeline II 29, intercommunication between first drying tower atmospheric valve 14 and the second drying tower atmospheric valve 15.
The regenerated gas flow regulating valve 16 is fixedly connected to the air outlet pipeline I21, and the dry regenerated gas valve 17 is fixedly connected to the air outlet pipeline II 22.
The first drying tower regeneration check valve 10 is fixedly connected to the pipeline I28, the second drying tower regeneration check valve 11 is fixedly connected to the pipeline II 29, and the first drying tower regeneration check valve 10 and the second drying tower regeneration check valve 11 are connected through the communication pipeline V30.
The high-efficiency gas-liquid separator is characterized in that a communication pipeline III 25 is connected to the communication pipeline V30, the end part of the communication pipeline III 25 is fixedly connected with the high-efficiency cooler 5, the high-efficiency cooler 5 is connected with the gas-liquid separator 6, the steam trap 20 is connected to the bottom of the gas-liquid separator 6, and the water outlet pipeline 26 is fixedly connected to the bottom of the steam trap 20.
The air inlet pipe 3 is fixedly connected with a communicating pipeline II 24, the communicating pipeline II 24 is fixedly connected with a flow switching valve 7, and the other end of the flow switching valve 7 is connected with a communicating pipeline III 25.
The air outlet pipeline I21 is fixedly connected with a first drying tower air outlet valve 18, the air outlet pipeline II 22 is fixedly connected with a second drying tower air outlet valve 19, the first drying tower air outlet valve 18 and the second drying tower air outlet valve 19 are communicated, and the air outlet pipe 4 is fixedly connected to a communication pipeline between the first drying tower air outlet valve 18 and the second drying tower air outlet valve 19.
The pipeline I28 is fixedly connected with a first drying tower pneumatic ball valve 12, the pipeline II 29 is fixedly connected with a second drying tower pneumatic ball valve 13, the first drying tower pneumatic ball valve 12 and the second drying tower pneumatic ball valve 13 are mutually communicated through a communication pipeline VI 31, and the gas-liquid separator 6 and the communication pipeline VI 31 are connected through a communication pipeline IV 27.
The beneficial effects of the utility model are as follows:
the bottom of the high-efficiency cooler 5 and the gas-liquid separator 6 is provided with a steam trap 20, and the produced condensed water can be recycled; the working modes of the first drying tower 1 and the second drying tower 2 can be automatically switched; in the whole cycle period, the device does not use an electric heating method to dry air, uses the waste heat of the air to regenerate, and can recycle the condensation water generated by the dryer, thereby being efficient and energy-saving.
Drawings
Fig. 1 is a schematic structural view of the present utility model.
In the figure: the drying device comprises a first drying tower 1, a second drying tower 2, an air inlet pipe 3, an air outlet pipe 4, a high-efficiency cooler 5, a gas-liquid separator 6, a flow switching valve 7, a first drying tower waste heat regeneration valve 8, a second drying tower waste heat regeneration valve 9, a first drying tower regeneration check valve 10, a second drying tower regeneration check valve 11, a first drying tower pneumatic ball valve 12, a second drying tower pneumatic ball valve 13, a first drying tower vent valve 14, a second drying tower vent valve 15, a regenerated gas flow regulating valve 16, a drying regeneration air valve 17, a first drying tower air outlet valve 18, a second drying tower air outlet valve 19, a steam trap 20, an air outlet pipeline I21, an air outlet pipeline II 22, a communication pipeline I23, a communication pipeline II 24, a communication pipeline III 25, an air outlet pipeline 26, a communication pipeline IV 27, a pipeline I28, a pipeline II 29, a communication pipeline V30 and a communication pipeline VI 31.
Detailed Description
The utility model will be further described with reference to fig. 1.
The utility model comprises a first drying tower 1, a second drying tower 2, an air inlet pipe 3, an air outlet pipe 4, a high-efficiency cooler 5, a gas-liquid separator 6, a flow switching valve 7, a first drying tower waste heat regeneration valve 8, a second drying tower waste heat regeneration valve 9, a first drying tower regeneration check valve 10, a second drying tower regeneration check valve 11, a first drying tower pneumatic ball valve 12, a second drying tower pneumatic ball valve 13, a first drying tower emptying valve 14, a second drying tower emptying valve 15, a regenerated air flow regulating valve 16, a drying regeneration air valve 17, a first drying tower air outlet valve 18, a second drying tower air outlet valve 19, a steam trap 20, an air outlet pipeline I21, an air outlet pipeline II 22, a communication pipeline I23, a communication pipeline II 24, a communication pipeline III 25, an air outlet pipeline 26, a communication pipeline IV 27, a pipeline I28, a pipeline II 29, a communication pipeline V30 and a communication pipeline VI 31, wherein the surface of the first drying tower 1 is fixedly connected with the air outlet pipeline I21, the first drying tower 1 is fixedly connected with the second drying tower 1, the second drying tower waste heat regeneration valve 9 is fixedly connected with the first drying tower waste heat regeneration valve 8, the second drying tower waste heat regeneration air outlet pipeline II 22 is fixedly connected with the first drying tower waste heat regeneration valve II 8, and the second waste heat recovery valve II is fixedly connected with the second drying tower waste heat 9; the communication pipeline 23 is fixedly connected with an air inlet pipe 3; the bottom surface fixedly connected with pipeline I28 of first drying tower 1, fixedly connected with first drying tower atmospheric valve 14 on the pipeline I28, second drying tower 2 bottom surface fixedly connected with pipeline II 29, fixedly connected with second drying tower atmospheric valve 15 on the pipeline II 29, intercommunication between first drying tower atmospheric valve 14 and the second drying tower atmospheric valve 15.
The regenerated gas flow regulating valve 16 is fixedly connected to the air outlet pipeline I21, and the dry regenerated gas valve 17 is fixedly connected to the air outlet pipeline II 22.
The first drying tower regeneration check valve 10 is fixedly connected to the pipeline I28, the second drying tower regeneration check valve 11 is fixedly connected to the pipeline II 29, and the first drying tower regeneration check valve 10 and the second drying tower regeneration check valve 11 are connected through the communication pipeline V30.
The high-efficiency gas-liquid separator is characterized in that a communication pipeline III 25 is connected to the communication pipeline V30, the end part of the communication pipeline III 25 is fixedly connected with the high-efficiency cooler 5, the high-efficiency cooler 5 is connected with the gas-liquid separator 6, the steam trap 20 is connected to the bottom of the gas-liquid separator 6, and the water outlet pipeline 26 is fixedly connected to the bottom of the steam trap 20.
The air inlet pipe 3 is fixedly connected with a communicating pipeline II 24, the communicating pipeline II 24 is fixedly connected with a flow switching valve 7, and the other end of the flow switching valve 7 is connected with a communicating pipeline III 25.
The air outlet pipeline I21 is fixedly connected with a first drying tower air outlet valve 18, the air outlet pipeline II 22 is fixedly connected with a second drying tower air outlet valve 19, the first drying tower air outlet valve 18 and the second drying tower air outlet valve 19 are communicated, and the air outlet pipe 4 is fixedly connected to a communication pipeline between the first drying tower air outlet valve 18 and the second drying tower air outlet valve 19.
The first drying tower pneumatic ball valve 12 is fixedly connected to the pipeline I28, the second drying tower pneumatic ball valve 13 is fixedly connected to the pipeline II 29, the first drying tower pneumatic ball valve 12 and the second drying tower pneumatic ball valve 13 are mutually communicated through a communication pipeline 31, and the gas-liquid separator 6 is connected with the communication pipeline 31 through a communication pipeline IV 27.
The working principle of the device is divided into a high-temperature regeneration process and a low-temperature adsorption process:
(1) High temperature regeneration process
Under certain pressure, high-temperature compressed air flows through the adsorbent bed layer of the regeneration tower from top to bottom, and under high temperature and high pressure, water in the bed layer of the regeneration tower is evaporated and released for analysis so as to bring out most of water vapor, and the water enters a water cooler for cooling and dehumidifying, so that the water analyzed from the regeneration tower is fully separated in a high-efficiency oil-water separator. After the high-temperature purging regeneration tower is finished, the regeneration tower performs cold air purging of the drying gas to thoroughly dry and regenerate the drying agent, which is the regeneration working process.
(2) Low temperature adsorption process
The compressed air with high pressure and low temperature flows through the adsorbent bed from bottom to top, and at low temperature and high pressure, water vapor in the compressed air is transferred to the surface of the adsorbent, namely the adsorbent absorbs water in the air to tend to balance, so that the compressed air is dried, namely the adsorption working process.
The using method comprises the following steps: process for regenerating air by adsorbing second drying tower 2 by first drying tower 1
1) Adsorption stage of first drying tower 1
The flow switching valve 7 is closed in advance, the second drying tower waste heat regeneration valve 9 is opened, the second drying tower waste heat regeneration valve is heated and regenerated through the second drying tower 2 bed, the second drying tower waste heat regeneration check valve 11 is used for cooling the second drying tower waste heat regeneration valve to the high-efficiency cooler 5, the second drying tower waste heat regeneration valve is used for primarily removing water through the gas-liquid separator 6, the first drying tower waste heat regeneration valve enters the first drying tower 1 drying bed through the first drying tower pneumatic ball valve 12 after primarily removing water, moisture in the compressed air is fully absorbed, the purpose of adsorption drying is achieved, and then the dried compressed air is sent to a gas consumption point of a user through the first drying tower gas outlet valve 18.
2) Second drying tower 2 cold blowing stage
After the second drying tower is heated and regenerated, the flow switching valve 7 is opened, the second drying tower waste heat regeneration valve 9 is closed, the second drying tower regeneration discharge valve 15 is opened to discharge gas containing a large amount of water into the atmosphere, compressed air directly enters the first drying tower 1 through the high-efficiency cooler 5 and the gas-liquid separator 6 to enter a user after being dried, and then a part of drying gas is taken to take out residual water and high-temperature desorption gas in the second drying tower 2 through the regenerated gas flow regulating valve 16 and the drying regeneration valve 17, and the purpose of cooling, drying and regenerating is achieved through the second drying tower discharge valve 15.
The second drying tower 2 adsorbs the air regeneration process of the first drying tower 1
1) Adsorption stage of the second drying tower 2
The flow switching valve 7 is closed in advance, the first drying tower waste heat regeneration valve 8 is opened, the second drying tower waste heat regeneration valve is heated and regenerated through the second drying tower regeneration check valve 10 to the high-efficiency cooler for cooling 5, the gas-liquid separator 6 is used for preliminary water removal, the preliminary water removal is carried out, the preliminary water removal enters the second drying tower 2 drying bed through the first drying tower pneumatic ball valve 13, the moisture in the compressed air is fully absorbed, the purpose of adsorption drying is achieved, and then the dried compressed air is sent to a gas consumption point of a user through the second drying tower gas outlet valve 19.
2) Cold blowing stage of first drying tower 1
After the first drying tower 1 is heated and regenerated, the flow switching valve 7 is opened, the first drying tower waste heat regeneration valve 8 is closed, the first drying tower regeneration discharge valve 14 is opened to discharge gas containing a large amount of water into the atmosphere, compressed air directly enters the second drying tower 2 through the high-efficiency cooler 5 and the gas-liquid separator 6 to enter a user system after being dried, and then a part of drying gas is taken to take the residual water and high-temperature desorption gas in the first drying tower 1 through the regenerated gas flow regulating valve 16 and the drying regeneration valve 17, so that the purpose of cooling, drying and regenerating is achieved.
The two stages enable the adsorbent in the towers to be regenerated, after one period is completed, the two towers are automatically switched, the compressed air waste heat is utilized for drying in the whole circulation period, and the produced condensed water is recovered and then enters a circulating water system, so that the energy-saving effect is achieved.

Claims (7)

1. An energy-conserving twin tower compressed air drying device which characterized in that: the device comprises a first drying tower (1) and a second drying tower (2), wherein an air outlet pipeline I (21) is fixedly connected to the surface of the first drying tower (1), a first drying tower waste heat regeneration valve (8) is fixedly connected to the air outlet pipeline I (21), an air outlet pipeline II (22) is fixedly connected to the surface of the second drying tower (2), a second drying tower waste heat regeneration valve (9) is fixedly connected to the air outlet pipeline II (22), and the first drying tower waste heat regeneration valve (8) and the second drying tower waste heat regeneration valve (9) are communicated with each other through a communication pipeline I (23); an air inlet pipe (3) is fixedly connected to the communication pipeline I (23); the bottom surface fixedly connected with pipeline I (28) of first drying tower (1), fixedly connected with first drying tower atmospheric valve (14) on pipeline I (28), second drying tower (2) bottom surface fixedly connected with pipeline II (29), fixedly connected with second drying tower atmospheric valve (15) on pipeline II (29), intercommunication each other between first drying tower atmospheric valve (14) and second drying tower atmospheric valve (15).
2. An energy-efficient twin tower compressed air drying apparatus according to claim 1, wherein: the regenerated gas flow regulating valve (16) is fixedly connected to the air outlet pipeline I (21), and the drying regenerated gas valve (17) is fixedly connected to the air outlet pipeline II (22).
3. An energy-efficient twin tower compressed air drying apparatus according to claim 2, wherein: the device is characterized in that a first drying tower regeneration check valve (10) is fixedly connected to the pipeline I (28), a second drying tower regeneration check valve (11) is fixedly connected to the pipeline II (29), and the first drying tower regeneration check valve (10) and the second drying tower regeneration check valve (11) are connected through a communication pipeline V (30).
4. An energy-efficient twin tower compressed air drying apparatus according to claim 3, wherein: the novel water heater is characterized in that a communicating pipeline III (25) is connected to the communicating pipeline V (30), the end part of the communicating pipeline III (25) is fixedly connected with a high-efficiency cooler (5), a gas-liquid separator (6) is connected to the high-efficiency cooler (5), a steam trap (20) is connected to the bottom of the gas-liquid separator (6), and a water outlet pipeline (26) is fixedly connected to the bottom of the steam trap (20).
5. An energy efficient twin tower compressed air drying apparatus according to claim 4, wherein: the air inlet pipe (3) is fixedly connected with a communicating pipeline II (24), the communicating pipeline II (24) is fixedly connected with a flow switching valve (7), and the other end of the flow switching valve (7) is connected with a communicating pipeline III (25).
6. An energy efficient twin tower compressed air drying apparatus according to claim 5, wherein: the drying tower is characterized in that a first drying tower air outlet valve (18) is fixedly connected to an air outlet pipeline I (21), a second drying tower air outlet valve (19) is fixedly connected to an air outlet pipeline II (22), the first drying tower air outlet valve (18) and the second drying tower air outlet valve (19) are communicated, and an air outlet pipe (4) is fixedly connected to a communication pipeline between the first drying tower air outlet valve (18) and the second drying tower air outlet valve (19).
7. An energy efficient twin tower compressed air drying apparatus according to claim 6, wherein: the device is characterized in that a first drying tower pneumatic ball valve (12) is fixedly connected to a pipeline I (28), a second drying tower pneumatic ball valve (13) is fixedly connected to a pipeline II (29), the first drying tower pneumatic ball valve (12) and the second drying tower pneumatic ball valve (13) are mutually communicated through a communication pipeline VI (31), and a gas-liquid separator (6) is connected with the communication pipeline VI (31) through a communication pipeline IV (27).
CN202322744718.9U 2023-10-13 2023-10-13 Energy-saving double-tower compressed air drying device Active CN220939912U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202322744718.9U CN220939912U (en) 2023-10-13 2023-10-13 Energy-saving double-tower compressed air drying device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202322744718.9U CN220939912U (en) 2023-10-13 2023-10-13 Energy-saving double-tower compressed air drying device

Publications (1)

Publication Number Publication Date
CN220939912U true CN220939912U (en) 2024-05-14

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ID=91016864

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202322744718.9U Active CN220939912U (en) 2023-10-13 2023-10-13 Energy-saving double-tower compressed air drying device

Country Status (1)

Country Link
CN (1) CN220939912U (en)

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