CN220939505U - Deslagging device for maltose syrup production - Google Patents
Deslagging device for maltose syrup production Download PDFInfo
- Publication number
- CN220939505U CN220939505U CN202322575468.0U CN202322575468U CN220939505U CN 220939505 U CN220939505 U CN 220939505U CN 202322575468 U CN202322575468 U CN 202322575468U CN 220939505 U CN220939505 U CN 220939505U
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- CN
- China
- Prior art keywords
- deslagging
- hot water
- maltose syrup
- water tank
- top surface
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- OWEGMIWEEQEYGQ-UHFFFAOYSA-N 100676-05-9 Natural products OC1C(O)C(O)C(CO)OC1OCC1C(O)C(O)C(O)C(OC2C(OC(O)C(O)C2O)CO)O1 OWEGMIWEEQEYGQ-UHFFFAOYSA-N 0.000 title claims abstract description 31
- GUBGYTABKSRVRQ-PICCSMPSSA-N Maltose Natural products O[C@@H]1[C@@H](O)[C@H](O)[C@@H](CO)O[C@@H]1O[C@@H]1[C@@H](CO)OC(O)[C@H](O)[C@H]1O GUBGYTABKSRVRQ-PICCSMPSSA-N 0.000 title claims abstract description 31
- 235000020357 syrup Nutrition 0.000 title claims abstract description 31
- 239000006188 syrup Substances 0.000 title claims abstract description 31
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 20
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 75
- 238000003756 stirring Methods 0.000 claims abstract description 23
- 238000004140 cleaning Methods 0.000 claims abstract description 12
- 238000010438 heat treatment Methods 0.000 claims abstract description 12
- 239000007921 spray Substances 0.000 claims abstract description 12
- 239000000463 material Substances 0.000 claims abstract description 6
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims description 14
- 235000017491 Bambusa tulda Nutrition 0.000 claims description 14
- 241001330002 Bambuseae Species 0.000 claims description 14
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims description 14
- 239000011425 bamboo Substances 0.000 claims description 14
- 238000003466 welding Methods 0.000 claims description 4
- 229910000619 316 stainless steel Inorganic materials 0.000 claims description 3
- 238000009434 installation Methods 0.000 claims description 3
- 238000007789 sealing Methods 0.000 abstract description 10
- 238000011010 flushing procedure Methods 0.000 abstract description 6
- 230000001580 bacterial effect Effects 0.000 abstract description 4
- 238000009395 breeding Methods 0.000 abstract description 3
- 230000001488 breeding effect Effects 0.000 abstract description 3
- 238000007599 discharging Methods 0.000 abstract description 3
- 238000000034 method Methods 0.000 description 8
- 239000002893 slag Substances 0.000 description 8
- 235000020429 malt syrup Nutrition 0.000 description 6
- 230000000694 effects Effects 0.000 description 4
- 239000002994 raw material Substances 0.000 description 3
- 229920002472 Starch Polymers 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000012466 permeate Substances 0.000 description 1
- 230000006798 recombination Effects 0.000 description 1
- 238000005215 recombination Methods 0.000 description 1
- 239000011435 rock Substances 0.000 description 1
- 239000013049 sediment Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 235000019698 starch Nutrition 0.000 description 1
- 239000008107 starch Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Landscapes
- Confectionery (AREA)
Abstract
The utility model discloses a deslagging device for maltose syrup production, which comprises a bearing plate and a deslagging barrel, wherein one end of the deslagging barrel is provided with a feeding and discharging hole, a sealing cover is connected to the feeding and discharging hole in a threaded manner, a stirring blade is welded on the inner wall of the deslagging barrel, a filter screen is detachably arranged on the outer wall of the deslagging barrel, a gear ring is welded on the outer wall of the deslagging barrel, a driving motor is fixedly arranged on the top surface of the bearing plate, a gear is arranged at the output end of the driving motor and meshed with the gear ring, and a material receiving box is connected to the top surface of the bearing plate in a sliding manner. According to the utility model, the hot water pump is arranged, the heating rod works to heat the water in the hot water tank, the hot water pump works to pump the hot water in the hot water tank into the cleaning water pipe, and then the hot water is sprayed out of the spray heads, so that the purpose of flushing the residual maltose syrup in the deslagging barrel is realized, the next use is facilitated, the risk of bacterial breeding is reduced, and the pollution to the maltose syrup is reduced.
Description
Technical Field
The utility model relates to the technical field of maltose syrup production, in particular to a deslagging device for maltose syrup production.
Background
The maltose syrup is prepared from high-quality starch as raw material by liquefying, saccharifying, decolorizing, filtering, concentrating, and taking maltose as main component. The malt syrup is required to be filtered and deslagged by a deslagging device in the production process.
The prior art has the following problems:
Through searching, chinese patent publication number: CN218608353U discloses a deslagging device for maltose syrup production, including the deslagging casing, the top of deslagging casing is connected with the valve inlet pipe, the inside of deslagging casing is equipped with the structure of rocking respectively and is provided with the deslagging chamber, and the bottom in deslagging chamber is the sloping structure, the deslagging intracavity is provided with connecting frame, and the structure of rocking makes connecting frame have the function of rocking, connecting frame's bottom is connected with the filter screen frame, and the bottom of taking the valve inlet pipe extends to the filter screen frame and leans on the below in, and the bottom of filter screen frame is the sloping structure, the slope bottom that just is located the deslagging chamber on the deslagging casing is connected with takes the valve discharging pipe, and this patent drives the filter screen frame through rocking the structure and drives the mode that the filter screen frame rocked and realize the filter rocking function of filter screen frame, and the bottom sloping structure of recombination filter screen frame can be better avoid the slag charge of maltose syrup raw materials to block up the filter screen frame for the deslagging speed of maltose syrup raw materials.
However, the problem that the above patent still needs to be improved in the in-service use process, it is comparatively obvious that be inconvenient for wasing the deslagging device after the deslagging is finished, lead to the residue to remain in the deslagging device and be difficult to abluent problem, not only influence subsequent use, still have the risk of bacterial growth.
For this reason, we propose a deslagging device for maltose syrup production to solve the above-mentioned drawback.
Disclosure of utility model
The utility model aims to solve the defects in the prior art and provides a deslagging device for maltose syrup production.
In order to achieve the above purpose, the present utility model adopts the following technical scheme: the utility model provides a malt syrup production is with taking off sediment device, includes loading board and a slag removal section of thick bamboo, the one end of a slag removal section of thick bamboo is provided with the feed and discharge gate, and threaded connection has sealed lid on the feed and discharge gate, the inner wall welding of a slag removal section of thick bamboo has stirring vane, the outer wall demountable installation of a slag removal section of thick bamboo has the filter screen, the outer wall welding of a slag removal section of thick bamboo has the ring gear, the top surface fixed mounting of loading board has driving motor, and driving motor's output installs the gear to the gear meshes with the ring gear, the top surface sliding connection of loading board has a receiver, the hot-water tank is installed to top surface one side of loading board, and the outer wall fixed mounting of hot-water tank has control panel, the inside of a slag removal section of thick bamboo transversely installs the wash water pipe, and the fixed surface of wash water pipe installs the shower nozzle, the externally mounted of one end of wash water pipe extends to a slag removal section of thick bamboo has high-speed rotary joint, the top surface fixed mounting of hot-water pump, and the play water end of hot-water pump communicates with high-speed rotary joint, the water pump's water inlet end extends to the case.
Preferably, a plurality of gears are arranged, and the gears are distributed on two sides below the deslagging cylinder.
Preferably, a plurality of stirring blades are arranged, and the stirring blades are distributed on the inner wall of the deslagging cylinder in an annular array.
Preferably, the filter screen is of an arc-shaped structure, and the filter screen is made of 316 stainless steel.
Preferably, a heating rod is arranged on the inner bottom surface of the hot water tank.
Preferably, the spray heads are provided in plurality, and the spray heads are distributed on the surface of the cleaning water pipe in an annular equidistant manner.
Preferably, the control panel is electrically connected with the driving motor, the heating rod and the hot water pump through wires.
Compared with the prior art, the utility model has the beneficial effects that:
1. According to the utility model, the hot water pump is arranged, the heating rod works to heat the water in the hot water tank, the hot water pump works to pump the hot water in the hot water tank into the cleaning water pipe, and then the hot water is sprayed out of the spray heads, so that the purpose of flushing the residual maltose syrup in the deslagging barrel is realized, the next use is facilitated, the risk of bacterial breeding is reduced, and the pollution to the maltose syrup is reduced.
2. According to the utility model, the horizontal deslagging cylinder is arranged, so that the deslagging effect on maltose syrup can be ensured, meanwhile, residues are prevented from blocking a filter screen, and residues can be discharged from the deslagging cylinder through the forward and reverse rotation of the deslagging cylinder, so that the residues are more convenient and labor-saving to clean.
Drawings
In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the drawings that are needed in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present utility model, and other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
Fig. 1 is a schematic structural view of a deslagging device for maltose syrup production;
FIG. 2 is a schematic cross-sectional view of a deslagging device for maltose syrup production;
FIG. 3 is a schematic diagram of the structure of the heating rod and the hot water tank.
Legend description:
1. A carrying plate; 2. a deslagging cylinder; 3. a material inlet and a material outlet; 4. sealing cover; 5. a filter screen; 6. stirring blades; 7. a gear ring; 8. a driving motor; 9. a gear; 10. a hot water tank; 11. a heating rod; 12. a hot water pump; 13. a high-speed rotary joint; 14. cleaning a water pipe; 15. a spray head; 16. a control panel; 17. and receiving a material box.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
In the description of the present utility model, it should be noted that, directions or positional relationships indicated by terms such as "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., are based on directions or positional relationships shown in the drawings, are merely for convenience of description and simplification of description, and do not indicate or imply that the apparatus or element to be referred to must have a specific direction, be constructed and operated in the specific direction, and thus should not be construed as limiting the present utility model; the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance; furthermore, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.
Referring to fig. 1-3, a deslagging device for maltose syrup production comprises a bearing plate 1 and a deslagging cylinder 2, wherein one end of the deslagging cylinder 2 is provided with a feed and discharge port 3, the feed and discharge port 3 is connected with a sealing cover 4 in a threaded manner, the inner wall of the deslagging cylinder 2 is welded with stirring blades 6, the outer wall of the deslagging cylinder 2 is detachably provided with a filter screen 5, the outer wall of the deslagging cylinder 2 is welded with a gear ring 7, the top surface of the bearing plate 1 is fixedly provided with a driving motor 8, the output end of the driving motor 8 is provided with a gear 9, the gear 9 is meshed with the gear ring 7, the top surface of the bearing plate 1 is slidably connected with a material receiving box 17, one side of the top surface of the bearing plate 1 is provided with a hot water tank 10, the outer wall of the hot water tank 10 is fixedly provided with a control panel 16, the inside of the deslagging cylinder 2 is transversely provided with a cleaning water pipe 14, and the surface of the cleaning water pipe 14 is fixedly provided with a spray head 15, one end of a cleaning water pipe 14 extends to the outside of the deslagging barrel 2 and is provided with a high-speed rotary joint 13, the top surface of the hot water tank 10 is fixedly provided with a hot water pump 12, the water outlet end of the hot water pump 12 is communicated with the high-speed rotary joint 13, the water inlet end of the hot water pump 12 extends to the inside of the hot water tank 10, the sealing cover 4 is opened, malt syrup needing deslagging is poured into the deslagging barrel 2 and then the sealing cover 4 is closed, then the driving motor 8 is started to rotate by utilizing the control panel 16, the driving motor 8 works to drive the gear 9 to rotate, the gear 9 rotates to drive the gear ring 7 to rotate, so that the whole deslagging barrel 2 rotates along with the stirring of a plurality of stirring blades 6, malt syrup is filtered from the filter screen 5, residues are reserved in the deslagging barrel 2 at the moment, after deslagging is finished, the driving motor 8 is controlled to rotate reversely, the deslagging barrel 2 rotates along with the stirring blades 6, the residue is discharged from the deslagging barrel 2, the structure and the using method of the secondary stirring blade 6 and the stirring blade of the concrete mixer are the same, and the structure and the using method are common, so that the structure and the using method are well known, too much description is not made here, wherein the heating rod 11 works to heat water in the hot water tank 10, the hot water in the hot water tank 10 is pumped into the cleaning water pipe 14 by the hot water pump 12, and then the hot water is sprayed out from the spray heads 15, so that the purpose of flushing the residual maltose syrup in the deslagging barrel 2 is realized, the next use is facilitated, the risk of bacterial breeding is reduced, the pollution to the maltose syrup is reduced, the horizontal deslagging barrel 2 can ensure the deslagging effect of the maltose syrup, meanwhile, the filter screen 5 is prevented from being blocked by residues, the residues can be discharged from the deslagging barrel 2 through forward and backward rotation, and the cleaning of the residues are more convenient and labor-saving.
In this embodiment: the gears 9 are provided in plurality, and the gears 9 are distributed on two sides below the deslagging cylinder 2.
Specifically, guarantee the stability of deslagging section of thick bamboo 2 during operation, reduce and rock, avoid empting.
In this embodiment: the stirring blades 6 are provided with a plurality of stirring blades 6, and the stirring blades 6 are distributed on the inner wall of the deslagging cylinder 2 in an annular array.
Specifically, the stirring effect and efficiency of the maltose syrup are improved.
In this embodiment: the filter screen 5 is of an arc-shaped structure, and the filter screen 5 is made of 316 stainless steel.
In particular, the stainless steel has the advantage of difficult rust and prolongs the service life.
In this embodiment: a heating rod 11 is installed at the inner bottom surface of the hot water tank 10.
Specifically, the water in the hot water tank 10 can be heated, so that the deslagging cylinder 2 can be cleaned conveniently.
In this embodiment: the spray heads 15 are provided in plurality, and the spray heads 15 are distributed on the surface of the cleaning water pipe 14 in an annular equidistant manner.
Specifically, the flushing effect and the flushing efficiency of the deslagging cylinder 2 are improved, and flushing is cleaner.
In this embodiment: the control panel 16 is electrically connected with the driving motor 8, the heating rod 11 and the hot water pump 12 through wires.
Specifically, the connection structure of the common control circuit is not described herein in detail.
In this embodiment: the controller is the existing structure, and control circuit can be realized through the simple programming of the person skilled in the art, belongs to the common sense in the art, only uses it, does not reform transform, so control mode and circuit connection are not described in detail.
Working principle: when the automatic sealing device is used, the sealing cover 4 is opened, malt syrup needing deslagging is poured into the deslagging cylinder 2, then the sealing cover 4 is closed, the driving motor 8 is started to rotate by utilizing the control panel 16, the driving motor 8 works to drive the gear 9 to rotate, the gear 9 rotates to drive the gear ring 7 to rotate, the whole deslagging cylinder 2 is rotated in a following manner, under the stirring of a plurality of stirring blades 6, malt syrup is enabled to permeate through the filter screen 5 to be filtered, residues are reserved in the deslagging cylinder 2 at the moment, after deslagging is completed, the driving motor 8 is controlled to reversely rotate, the deslagging cylinder 2 is rotated in a following manner, under the action of the stirring blades 6, the residues are discharged from the deslagging cylinder 2, the structure and the use method of stirring blades of a secondary stirring blade 6 and a concrete mixer are identical, the automatic sealing device is quite common, the situation is not repeated, the heating rod 11 works to heat water in the hot water tank 10, the hot water in the hot water tank 10 is pumped into the cleaning water pipe 14, residues are sprayed out of the plurality of spray heads 15, the residual in the deslagging cylinder 2 is realized, the purpose of the residual syrup in the deslagging cylinder 2 is achieved, the horizontal type can be further guaranteed, the problem of the deslagging cylinder 2 can be avoided, the problem of the continuous sealing device is solved, and the problem of the deslagging cylinder 2 can be more easily cleaned, and the problem can be solved, the problem of the problem is solved, and the problem of the can be caused by the conventional process is caused by the conventional process, and the process.
The foregoing is only a preferred embodiment of the present utility model, but the scope of the present utility model is not limited thereto, and any person skilled in the art, who is within the scope of the present utility model, should make equivalent substitutions or modifications according to the technical scheme of the present utility model and the inventive concept thereof, and should be covered by the scope of the present utility model.
Claims (7)
1. The utility model provides a deslagging device for maltose syrup production, includes loading board (1) and deslagging section of thick bamboo (2), its characterized in that, the one end of deslagging section of thick bamboo (2) is provided with feed and discharge mouth (3), and threaded connection has sealed lid (4) on feed and discharge mouth (3), the inner wall welding of deslagging section of thick bamboo (2) has stirring vane (6), the outer wall demountable installation of deslagging section of thick bamboo (2) has filter screen (5), the outer wall welding of deslagging section of thick bamboo (2) has ring gear (7), the top surface fixed mounting of loading board (1) has driving motor (8), and the output of driving motor (8) installs gear (9) to gear (9) and ring gear (7) meshing, the top surface sliding connection of loading board (1) has material receiving box (17), hot-water tank (10) are installed to top surface one side of loading board (1), and the outer wall fixed mounting of hot-water tank (10) has control panel (16), the inside horizontal installation wash water pipe (14) of deslagging section of thick bamboo (2), and wash water pipe (14) surface-mounted to the top surface of the high-speed water tank (12) is installed to the top surface of the rotary joint (13), and the water outlet end of the hot water pump (12) is communicated with the high-speed rotary joint (13), and the water inlet end of the hot water pump (12) extends into the hot water tank (10).
2. The deslagging device for maltose syrup production according to claim 1, wherein a plurality of gears (9) are arranged, and the plurality of gears (9) are distributed on two sides below the deslagging cylinder (2).
3. The deslagging device for maltose syrup production according to claim 1, wherein a plurality of stirring blades (6) are arranged, and the plurality of stirring blades (6) are distributed on the inner wall of the deslagging cylinder (2) in an annular array.
4. The deslagging device for maltose syrup production according to claim 1, wherein the filter screen (5) is of an arc-shaped structure, and the filter screen (5) is made of 316 stainless steel.
5. The deslagging device for maltose syrup production according to claim 1, wherein a heating rod (11) is mounted on the inner bottom surface of the hot water tank (10).
6. The deslagging device for maltose syrup production according to claim 1, wherein a plurality of spray heads (15) are arranged, and the spray heads (15) are distributed on the surface of the cleaning water pipe (14) in an annular equidistant manner.
7. The deslagging device for maltose syrup production according to claim 1, wherein the control panel (16) is electrically connected with the driving motor (8), the heating rod (11) and the hot water pump (12) through wires.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202322575468.0U CN220939505U (en) | 2023-09-21 | 2023-09-21 | Deslagging device for maltose syrup production |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202322575468.0U CN220939505U (en) | 2023-09-21 | 2023-09-21 | Deslagging device for maltose syrup production |
Publications (1)
Publication Number | Publication Date |
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CN220939505U true CN220939505U (en) | 2024-05-14 |
Family
ID=91024704
Family Applications (1)
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CN202322575468.0U Active CN220939505U (en) | 2023-09-21 | 2023-09-21 | Deslagging device for maltose syrup production |
Country Status (1)
Country | Link |
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CN (1) | CN220939505U (en) |
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2023
- 2023-09-21 CN CN202322575468.0U patent/CN220939505U/en active Active
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