CN220936603U - Small cake compacting device - Google Patents

Abstract

The utility model discloses a small cake compacting device, which relates to the technical field of tea processing equipment, and comprises a supporting plate, a top plate and a plurality of pressing plates, wherein the pressing plates comprise: the cake pressing mechanism is arranged on the supporting plate and the top plate and used for compressing tea leaves, and the cake pressing mechanism is not required to be manually contacted and used for rapidly pressing the tea leaves; the tea racking machine is arranged on the top plate and used for accurately weighing the required weight when the tea is pressed into cakes; the heating mechanism is connected to the upper surface of the supporting plate and used for heating tea leaves to enable the tea leaves to be softened rapidly. According to the small cake compacting device, tea leaves can automatically flow into the cake compacting groove, so that the direct contact of fingers with the tea leaves in the cake compacting process can be effectively reduced, and the sanitary quality of the tea leaves is improved. In addition, when pressing cake to tealeaves, push away the cake groove with the tealeaves that presses cake through the cooperation of perpendicular push pedal and horizontal pushing plate, can also avoid pressing the finger at the cake in-process, avoided the finger injured.

Description

Small cake compacting device

Technical Field

The utility model relates to the technical field of tea processing equipment, in particular to a small cake compacting device.

Background

The existing tea leaves are convenient to store and transport after being processed, and the tea leaves are prevented from being wetted, deteriorated or broken in storage or transportation. The tea leaves are often pressed into a cake shape. Because the cake-shaped tea leaves can better keep the shape and the quality, are not easy to break, occupy small space and are convenient to store and transport. In addition, the pressed cake-like tea leaves are also easier to process and trade.

When some existing tea processing factories press cakes on tea, the operation of manually collocating machines for pressing cakes on tea is often used. Furthermore, in the cake pressing process, the tea leaves can be in contact with hands of people more, so that the tea leaves can be polluted, and sanitary conditions are difficult to ensure. In addition, in the process of pressing the tea cake, if a worker does not follow a specified operation flow or the operation posture is incorrect, the cake pressing machine may be touched by fingers by mistake, and the fingers may be injured.

Disclosure of utility model

The utility model aims to provide a small cake compacting device which aims to solve the technical problems in the prior art.

In order to achieve the above purpose, the utility model adopts the following technical scheme:

The utility model provides a small cake compacting device, which comprises a supporting plate, a top plate and a plurality of pressing plates, wherein the pressing plates comprise: the cake pressing mechanism is arranged on the supporting plate and the top plate and used for compressing tea leaves, and the cake pressing mechanism is not required to be manually contacted and used for rapidly pressing the tea leaves;

the tea racking machine is arranged on the top plate and used for accurately weighing the required weight when the tea is pressed into cakes;

the heating mechanism is connected to the upper surface of the supporting plate and used for heating the tea leaves so as to enable the tea leaves to be softened rapidly;

And the screening mechanism is arranged at one end of the supporting seat and used for filtering the compressed tea leaves and is matched with the cake pressing mechanism and used for filtering and collecting the fallen scraps on the tea cakes.

Optionally, cake pressing mechanism includes first cylinder, fixed connection presses the briquetting behind the movable rod activity of first cylinder runs through the roof, the upper surface of backup pad sets up the supporting seat, offer the cake pressing groove that corresponds perpendicularly with pressing the piece on the supporting seat, offer the mounting groove on the supporting seat, the inside of mounting groove sets up the second cylinder, the inside in cake pressing groove sets up the perpendicular push pedal with the piston rod fixed connection of second cylinder, the one end upper surface fixed connection third motor of supporting seat, the piston rod fixed connection of third motor is used for promoting the horizontal pushing plate of tea cake, the other end of supporting seat sets up the guide slope that is used for with the tea cake guide screen filter mechanism that compresses well.

Optionally, the screening mechanism is including connecting the storage bin that corresponds at the other end of supporting seat and guide slope, storage bin sliding connection connects the material drawer, connect the top rotation of material drawer to connect the filter screen board, set up a plurality of filtration holes that are used for filtering tealeaves piece on the filter screen board, the inner wall fixed connection who connects the material drawer is used for supporting the stopper of filter screen board.

Optionally, set up the discharge gate on the tealeaves racking machine, set up the rectangle spread groove on the roof, the inside fixed connection guide hopper of rectangle spread groove, the lower fixed surface of roof is connected and is used for leading-in the smooth storehouse in cake groove with tealeaves, set up the softening hole on the smooth storehouse, the upper surface of backup pad sets up and is used for producing steam and with softening hole fixed connection's steam mechanism, steam mechanism's top sets up a plurality of perforation that can supply steam to pass through.

Optionally, the lower surface of smooth feed bin sets up the vibration motor that is used for receiving shake power back to the roll-off inslot slip with tealeaves in the smooth feed bin.

Optionally, the screening mechanism comprises a handle fixedly connected with the outer wall of the material receiving drawer and used for driving the material receiving drawer to deviate from the storage bin.

Optionally, a plurality of support rods for supporting the top plate are arranged on the upper surface of the support plate.

Compared with the prior art, the utility model has the beneficial effects that:

According to the small cake compacting device, tea leaves can automatically flow into the cake compacting groove, so that the direct contact of fingers with the tea leaves in the cake compacting process can be effectively reduced, and the sanitary quality of the tea leaves is improved. In addition, when the tea is pressed into cakes, the pressed tea is pushed out of the cake pressing groove through the cooperation of the vertical pushing plate and the horizontal pushing plate, so that fingers can be prevented from being pressed in the cake pressing process, and finger injuries are avoided;

Further, through the design of structures such as storage bin, filter screen plate, heating mechanism and screening mechanism, the cell wall in the tealeaves can be relaxed to steam softening for tealeaves is softer. Therefore, the tea is easier to compress when compressed, so that the tea is more regular in shape, and the later preservation and brewing are facilitated. Secondly, steam softening also can reduce the moisture in the tealeaves to reduce tealeaves's friability makes tealeaves difficult cracked more. Therefore, the tea leaves are not easy to crack due to the action of external force in the preservation and transportation processes, so that the quality of the tea leaves is ensured.

Drawings

In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the drawings that are needed in the description of the embodiments or the prior art will be briefly described, and it is obvious that the drawings in the description below are some embodiments of the present utility model, and other drawings can be obtained according to the drawings without inventive effort for a person skilled in the art.

In the accompanying drawings:

Fig. 1 is a schematic perspective view of a cake compacting device according to an embodiment of the present utility model;

FIG. 2 is a schematic view of a portion of the structure of FIG. 1 according to an embodiment of the present utility model;

FIG. 3 is a schematic view showing a cross-sectional structure of the connection between the support base and the storage bin in FIG. 2 according to an embodiment of the present utility model;

FIG. 4 is a schematic diagram illustrating a disassembling structure of the cake pressing mechanism in FIG. 1 according to an embodiment of the present utility model;

fig. 5 is a schematic view of the screening mechanism of fig. 3 according to an embodiment of the present utility model.

In the figure:

1. A support plate; 2. a top plate; 21. tea racking machine; 22. a discharge port; 23. a rectangular connecting groove; 24. a guide hopper; 25. a sliding bin; 26. a first cylinder; 27. pressing the blocks; 28. a vibration motor; 29. a steam mechanism; 3. a support base; 31. a mounting groove; 32. a second cylinder; 33. a material guiding slope; 34. a third motor; 35. a horizontal pushing plate; 36. a cake pressing groove; 37. a vertical push plate; 4. a storage bin; 41. a receiving drawer; 42. a screen plate; 43. a limiting block; 44. a handle; 5. a support rod; 6. softening the hole; 7. and a steam hole.

Detailed Description

The following description of the embodiments of the present utility model will be made apparent and fully in view of the accompanying drawings, in which some, but not all embodiments of the utility model are shown.

The components of the embodiments of the present utility model generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations. Thus, the following detailed description of the embodiments of the utility model, as presented in the figures, is not intended to limit the scope of the utility model, as claimed, but is merely representative of selected embodiments of the utility model.

All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

In the description of the present utility model, it should be noted that the directions or positional relationships indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

In the description of the present utility model, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.

Referring to fig. 1 to 5, the present utility model provides a cookie compacting device, which comprises a supporting plate 1 and a top plate 2, wherein a plurality of supporting rods 5 for supporting the top plate 2 are arranged on the upper surface of the supporting plate 1, and further comprises: the cake pressing mechanism is arranged on the supporting plate 1 and the top plate 2 and used for compressing tea leaves, and the cake pressing mechanism does not need to be manually contacted for rapidly pressing the tea leaves; the tea sub-packaging machine 21 is arranged on the top plate 2 and used for accurately weighing the required weight of tea cakes, and the tea sub-packaging machine 21 is packaging equipment suitable for non-sticky solid materials such as tea, cereal seed foods and the like. It can realize the functions of automatic split charging, metering, packaging and the like of tea. The tea sub-packaging machine has the characteristics of accuracy, high speed, humanized design and the like, and is easy to operate. The tea dispensing machine 21 is internally provided with a weight-adjustable mechanical device which can preset the weight of tea to be released according to the requirements of users. Next, the tea dispensing machine 21 is typically equipped with an electronic scale for real-time monitoring of the weight of the tea. When the tea leaves pass through the racking machine, the electronic scale can immediately detect the weight of the tea leaves and transmit the weight to the mechanical device through signals. Finally, the mechanical device can control the release amount of the tea according to the signal transmitted by the electronic scale, so that the weight of the tea released each time is ensured to accord with a preset value. Thus, the tea leaves with fixed weight can be released once; the heating mechanism is connected to the upper surface of the supporting plate 1 and is used for heating tea leaves so as to soften the tea leaves rapidly; the screening mechanism is arranged at one end of the supporting seat 3 and used for filtering compressed tea leaves, the screening mechanism comprises a handle 44 fixedly connected with the outer wall of the material receiving drawer 41 and used for driving the material receiving drawer 41 to deviate from the storage bin 4, and the screening mechanism is used for being matched with the cake pressing mechanism and filtering and collecting fragments falling from tea cakes.

As shown in fig. 1-3, the cake pressing mechanism comprises a first air cylinder 26, a movable rod of the first air cylinder 26 movably penetrates through a top plate 2 and is fixedly connected with a pressing block 27, a supporting seat 3 is arranged on the upper surface of a supporting plate 1, a cake pressing groove 36 vertically corresponding to the pressing block 27 is formed in the supporting seat 3, a mounting groove 31 is formed in the supporting seat 3, a second air cylinder 32 is arranged in the mounting groove 31, a vertical pushing plate 37 fixedly connected with a piston rod of the second air cylinder 32 is arranged in the cake pressing groove 36, a third motor 34 is fixedly connected to the upper surface of one end of the supporting seat 3, a horizontal pushing plate 35 for pushing tea leaves remained on the supporting seat 3 can be pushed down to a guide slope 33, and finally the tea leaves can fall into the storage bin 4 for unified treatment. The other end of the support seat 3 is provided with a guide slope 33 for guiding the compressed tea cake to the screening mechanism.

As shown in fig. 2, 3 and 5, the screening mechanism comprises a stock bin 4 connected to the other end of the supporting seat 3 and corresponding to the material guiding slope 33, the stock bin 4 is slidably connected with a material receiving drawer 41, and when too much tea leaf scraps are filtered in the material receiving drawer 41, the tea leaf scraps can be cleaned at regular intervals for a certain time. Connect the top rotation of material drawer 41 to connect the filter screen board 42, set up a plurality of filtration holes that are used for filtering tealeaves piece on the filter screen board 42, the piece on tea cake surface is filtered to the filtration hole, not only helps improving the purity and the quality of tealeaves. The integrity of the tea cake can also be maintained, so that the tea cake is more attractive in the preservation and brewing processes. The inner wall of the material receiving drawer 41 is fixedly connected with a limiting block 43 for supporting the filter screen plate 42.

As shown in fig. 1 and 4, a discharge hole 22 is formed in a tea racking machine 21, a rectangular connecting groove 23 is formed in a top plate 2, a guide hopper 24 is fixedly connected to the inside of the rectangular connecting groove 23, a sliding bin 25 for guiding tea leaves into a cake pressing groove 36 is fixedly connected to the lower surface of the top plate 2, a vibrating motor 28 for enabling the tea leaves in the sliding bin 25 to slide down into the cake pressing groove 36 after being subjected to vibrating force is arranged on the lower surface of the sliding bin 25, a softening hole 6 is formed in the sliding bin 25, a steam mechanism 29 for generating steam and fixedly connected with the softening hole 6 is arranged on the upper surface of the supporting plate 1, a plurality of perforations through which the steam can pass are formed in the top end of the steam mechanism 29, and the steam mechanism 29 is called steam softening equipment for heating and softening the tea leaves through generating steam, so that the tea leaves are softer and facilitate subsequent processing and storage.

Working principle: when the small cake compacting device is needed to be used for tea, as shown in fig. 1, tea is led into the tea racking machine 21, parameters of the tea racking machine 21 are adjusted according to the required cake compacting weight, the tea with the corresponding weight can slide down when the discharge hole 22 on the tea racking machine 21 is started, and the sliding tea can slide down into the sliding bin 25 through the guide hopper 24. The steam mechanism 29 is restarted to generate a large amount of steam at the top, meanwhile, the vibrating motor 28 on the lower surface of the sliding bin 25 is started, the vibrating motor 28 can enable tea leaves in the sliding bin 25 to quickly pass through the steam holes 7, the tea leaves are placed in a steam environment, the steam can permeate into the tea leaves to increase the moisture in the tea leaves, so that the steam softens the tea leaves, the softened tea leaves quickly slide to the lower end of the sliding bin 25 through the vibration of the vibrating motor 28, and finally slide into the cake pressing groove 36. The piston rod of the first cylinder 26 is then started to drive the pressing block 27 downwards to compress the tea leaves falling into the cake pressing groove 36 into cakes. As shown in fig. 3, the piston rod of the second air cylinder 32 is started again to drive the vertical pushing plate 37 to move upwards along the cake pressing groove 36, so that the tea cake in the cake pressing groove 36 moves out of the cake pressing groove 36, and then the piston rod of the third motor 34 is started to drive the horizontal pushing plate 35 to move, and the horizontal pushing plate 35 horizontally moves against the tea cake to move and slide towards the material guiding slope 33. Finally, the tea cakes fall into the storage bin 4 under the action of gravity. The handle 44 is drawn back and forth to drive the material receiving drawer 41 to slide, the material receiving drawer 41 drives the filter screen plate 42 to slide, tea cake fragments on the filter screen plate 42 can fall into the material receiving drawer 41 through the filter holes on the filter screen plate 42, not only the fragments on the compressed tea cakes are collected, but also the tea leaves in the material storage bin 4 can be taken out and packaged for the next process.

Finally, it should be noted that: the above embodiments are only for illustrating the technical solution of the present utility model, and not for limiting the same; although the utility model has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some or all of the technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit of the utility model.

Claims (7)

1. A cookie compacting device comprising a support plate (1) and a top plate (2), characterized in that it further comprises:

The cake pressing mechanism is arranged on the supporting plate (1) and the top plate (2) and used for compressing tea leaves, and the cake pressing mechanism is not required to be manually contacted for rapidly pressing the tea leaves;

The tea racking machine (21) is arranged on the top plate (2) and used for accurately weighing the weight required by tea cake pressing;

The heating mechanism is connected to the upper surface of the supporting plate (1) and used for heating tea leaves and then enabling the tea leaves to be softened rapidly;

And the screening mechanism is arranged at one end of the supporting seat (3) and used for filtering the compressed tea leaves and is used for being matched with the cake pressing mechanism and filtering and collecting the fallen scraps on the tea cakes.

2. A cookie compacting apparatus according to claim 1, wherein: the cake pressing mechanism comprises a first air cylinder (26), a movable rod of the first air cylinder (26) movably penetrates through a top plate (2) and then is fixedly connected with a pressing block (27), a supporting seat (3) is arranged on the upper surface of a supporting plate (1), a cake pressing groove (36) vertically corresponding to the pressing block (27) is formed in the supporting seat (3), a mounting groove (31) is formed in the supporting seat (3), a second air cylinder (32) is arranged in the mounting groove (31), a vertical pushing plate (37) fixedly connected with a piston rod of the second air cylinder (32) is arranged in the cake pressing groove (36), a third motor (34) is fixedly connected to the upper surface of one end of the supporting seat (3), a horizontal pushing plate (35) for pushing tea cakes is fixedly connected with the piston rod of the third motor (34), and a guide slope (33) for guiding the compressed tea cakes to a screen mechanism is formed in the other end of the supporting seat (3).

3. A cookie compacting apparatus according to claim 1, wherein: the screening mechanism comprises a storage bin (4) connected to the other end of the supporting seat (3) and corresponding to the guide slope (33), the storage bin (4) is connected with a material receiving drawer (41) in a sliding mode, the top of the material receiving drawer (41) is rotationally connected with a filter screen plate (42), a plurality of filtering holes used for filtering tea scraps are formed in the filter screen plate (42), and the inner wall of the material receiving drawer (41) is fixedly connected with a limiting block (43) used for supporting the filter screen plate (42).

4. A cookie compacting apparatus according to claim 1, wherein: set up discharge gate (22) on tealeaves racking machine (21), set up rectangle spread groove (23) on roof (2), inside fixed connection guide hopper (24) of rectangle spread groove (23), the lower fixed surface of roof (2) is connected and is used for leading-in smooth storehouse (25) of cake groove (36) with tealeaves, set up on smooth storehouse (25) and soften hole (6), the upper surface of backup pad (1) sets up and is used for producing steam and with softening hole (6) fixed connection's steam mechanism (29), the top of steam mechanism (29) sets up a plurality of perforation that can supply steam to pass through.

5. A cookie compacting apparatus in accordance with claim 4, wherein: the lower surface of the sliding bin (25) is provided with a vibration motor (28) for enabling tea leaves in the sliding bin (25) to slide into a cake pressing groove (36) after being subjected to vibration force.

6. A cookie compacting apparatus according to claim 3, wherein: the screening mechanism comprises a handle (44) fixedly connected with the outer wall of the material receiving drawer (41) and used for driving the material receiving drawer (41) to deviate from the storage bin (4).

7. A cookie compacting apparatus according to claim 1, wherein: the upper surface of the supporting plate (1) is provided with a plurality of supporting rods (5) for supporting the top plate (2).