CN220922761U - Forming die of complicated zirconium bowl vibration brick cup - Google Patents
Forming die of complicated zirconium bowl vibration brick cup Download PDFInfo
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- CN220922761U CN220922761U CN202322545598.XU CN202322545598U CN220922761U CN 220922761 U CN220922761 U CN 220922761U CN 202322545598 U CN202322545598 U CN 202322545598U CN 220922761 U CN220922761 U CN 220922761U
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- die
- core
- plate
- annular
- zirconium bowl
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- 239000011449 brick Substances 0.000 title claims abstract description 55
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 title claims abstract description 34
- 229910052726 zirconium Inorganic materials 0.000 title claims abstract description 34
- 230000003014 reinforcing effect Effects 0.000 claims abstract description 22
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 21
- 239000010959 steel Substances 0.000 claims abstract description 21
- 230000007704 transition Effects 0.000 claims description 4
- 238000000034 method Methods 0.000 abstract description 4
- 239000002994 raw material Substances 0.000 abstract description 3
- 238000001035 drying Methods 0.000 abstract description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 238000000465 moulding Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000011819 refractory material Substances 0.000 description 1
- 238000009991 scouring Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Landscapes
- Moulds, Cores, Or Mandrels (AREA)
Abstract
The utility model relates to a forming die of a complex zirconium bowl vibrating brick cup, wherein a plurality of support columns are connected between a die carrier bottom plate and the edge of an upper die carrier plate, an annular reinforcing sleeve is arranged in the middle of the die carrier bottom plate, a round hole is arranged in the middle of the upper die carrier plate, a steel die shell is vertically arranged between the round hole and the annular reinforcing sleeve, a core base is fixedly arranged on the die carrier bottom plate in the annular reinforcing sleeve, a core is coaxially sleeved in the steel die shell, and zirconium bowl bricks are matched and sleeved on the core base; an auxiliary die frame plate is fixedly arranged on the upper end surface of the upper die frame plate, an annular die sleeve with a certain taper is arranged in the middle of the auxiliary die frame plate, a cover plate is fixedly arranged on the upper surface of the auxiliary die frame plate, and a die core extends upwards from a central hole of the cover plate; the brick cup body raw material of the forming die can be directly connected with the brick cup in a vibrating mode when being filled into the steel die shell for vibration forming, the brick cup body and the zirconium bowl brick are tightly and fixedly connected into a whole, two working procedures of bonding and drying can be reduced, the manufacturing efficiency is high, and the quality is good.
Description
Technical Field
The utility model relates to the field of refractory material molds, in particular to a forming mold of a complex zirconium bowl vibrating brick cup.
Background
Some bricks are made by embedding zirconium bowl bricks with high hardness and good anti-scouring performance in the ports, and the bricks are mainly made in a vibration molding mode. At present, two ends of a core of a vibrating die are thick, the middle is thin, an upper section of the core and a lower section of the core are usually designed to be connected through a straight port, the connection and the combination of the straight port are not tight, mud enters at a joint in the vibrating process, the size is inaccurate, the inner wall of a hole is not smooth, an annular groove is required to be designed on the upper surface of a brick cup body, and the phenomenon of annular groove edge block falling occurs when a die cover plate is lifted; in addition, the existing brick cup body and the zirconium bowl brick are respectively formed by vibration, and then the zirconium bowl brick is adhered into the brick cup body by using fire clay.
Disclosure of utility model
In order to solve the problems, the utility model provides a forming die for a complex zirconium bowl vibration seat brick.
The technical scheme of the utility model is as follows:
A forming die of a complex zirconium bowl vibrating brick cup comprises a die carrier bottom plate, an upper die carrier plate, a core base and a core; a plurality of round support columns are uniformly connected between the edges of the die carrier bottom plate and the upper die carrier plate, an annular reinforcing sleeve is arranged in the middle of the die carrier bottom plate, the upper die carrier plate and the die carrier bottom plate are both round plates, a round hole is arranged in the middle of the upper die carrier plate, a steel mould shell is vertically arranged between the round hole and the annular reinforcing sleeve, a core base is fixedly arranged on the die carrier bottom plate in the annular reinforcing sleeve, a core is coaxially sleeved in the steel mould shell, the lower end of the core is coaxially butted with the core base, and zirconium bowl bricks are matched and sleeved on the core base;
The upper end face of the upper die frame plate is fixedly provided with an auxiliary die frame plate, the auxiliary die frame plate is also arranged into a circular plate, the auxiliary die frame plate, the upper die frame plate and the die frame bottom plate are coaxially and fixedly connected into a whole, the middle part of the auxiliary die frame plate is provided with an annular die sleeve with a certain taper, the size of the annular die sleeve is larger than that of the steel die shell, the upper surface of the auxiliary die frame plate is fixedly provided with a cover plate, a die core extends upwards from a central hole of the cover plate, and the central hole is matched with the die core in size.
Preferably, the outer side surface and the upper surface of the zirconium bowl brick are respectively provided with an inlaid reinforcing groove.
Preferably, the upper end of the core is provided with a conical head, the tip end of the conical head is provided with a hanging lug, and the hanging lug is a nut fixed by welding.
Preferably, a groove is arranged in the center of the die carrier bottom plate, and the core base is fixedly sleeved in the groove.
Preferably, the middle part of the die carrier bottom plate is provided with an annular groove, and the lower end of the annular reinforcing sleeve is matched and sleeved in the annular groove.
Preferably, the surface of the upper die frame plate is provided with a lower annular clamping groove, the edge part of the bottom surface of the cover plate is correspondingly provided with an upper annular clamping groove, the lower port of the annular die sleeve is clamped in the lower annular clamping groove, and the upper port is clamped in the upper annular clamping groove.
Preferably, a convex ring is arranged in the middle of the bottom surface of the cover plate, and transition circular arcs are arranged on two sides of the convex ring.
Preferably, a stud is arranged in the middle of the lower end of the core, and the stud is sleeved in a threaded hole in the center of the base of the core.
The beneficial technical effects of the utility model are as follows:
(1) The forming die directly fixes the zirconium bowl brick at the center of the die carrier bottom plate during forming, the steel die shell is fixedly arranged on the outer side of the zirconium bowl brick, the brick cup body raw material can be directly and integrally connected with the brick cup in a vibrating mode when being filled into the steel die shell for vibration forming, the brick cup body and the zirconium bowl brick are tightly and fixedly connected into a whole, two working procedures of bonding and drying are reduced, the manufacturing efficiency is high, and the process is simple.
(2) The forming grinding tool designs the straight-mouth connection of the two sections of cores into threaded connection, has small connection gaps, can control the demolding time during demolding, and has accurate size of the finished brick and smooth inner wall of the hole.
Drawings
FIG. 1 is a schematic top view of the present utility model;
FIG. 2 is a cross-sectional view taken along A-A of FIG. 1;
FIG. 3 is a B-B cross-sectional view of FIG. 2;
Fig. 4 is an enlarged view of a portion a of fig. 2.
In the figure, 11, a die carrier bottom plate, 111, grooves, 112, annular grooves, 12, an upper die carrier plate, 121, a lower annular clamping groove, 13, an auxiliary die carrier plate, 131, an annular die sleeve, 14, a core, 141, a stud, 142, a lug, 15, a core base, 16, a support column, 17, an annular reinforcing sleeve, 18, a steel die shell, 19, a zirconium bowl brick, 191, an inlaid reinforcing groove, 20, a cover plate, 201, an upper annular clamping groove, 202, a convex ring, 203, a transitional arc and 30, a brick body.
Detailed Description
Referring to fig. 1-4, a forming die for a complex zirconium bowl vibrating socket brick comprises a die frame bottom plate 11, an upper die frame plate 12, a core base 15 and a core 14, wherein a plurality of support columns 16 are uniformly connected between edges of the die frame bottom plate 11 and the upper die frame plate 12, the support columns 16 are supported between the die frame bottom plate 11 and the upper die frame plate 12 and fixedly connected into a whole, an annular reinforcing sleeve 17 is arranged in the middle of the die frame bottom plate 11, a round hole is arranged in the middle of the upper die frame plate 12, a steel mould shell 18 is vertically arranged between the round hole and the annular reinforcing sleeve 17, the lower end of the steel mould shell 18 is fixedly sleeved in the annular reinforcing sleeve 17, the upper end of the steel mould shell is fixedly sleeved in the round hole, the core base 15 is fixedly arranged on the die frame bottom plate 11 in the annular reinforcing sleeve 17, the core 14 is coaxially sleeved in the steel mould shell 18, the core 14 is used for forming a steel flow hole in the center of a brick body 30, the lower end of the core 14 is coaxially butted with the core base 15, a zirconium bowl brick 19 is sleeved on the core base 15, and the lower end face of the zirconium bowl brick 19 is contacted with the die frame bottom plate 11.
The upper end face of the upper die frame plate 12 is fixedly provided with an auxiliary die frame plate 13, the middle part of the auxiliary die frame plate 13 is provided with an annular die sleeve 131 with a certain taper, the size of the annular die sleeve 131 is larger than that of the steel die shell 18, the upper surface of the auxiliary die frame plate 13 is fixedly provided with a cover plate 20, the upper end of the annular die sleeve 131 is sealed by the cover plate 20, a die core extends upwards from a central hole of the cover plate 20, and the die core can be taken out upwards after the die core is disassembled from the cover plate 20 after vibration molding.
The outer side surface and the upper surface of the zirconium bowl brick 19 are respectively provided with an inlaid reinforcing groove 191 for increasing the contact area of the zirconium bowl brick 19 and the brick cup body 30 and forming a mutual engagement structure so as to enable the zirconium bowl brick 19 and the brick cup body to be combined more tightly.
The upper end of the core 14 is provided with a conical head, the tip of the conical head is provided with a hanging lug 142, and after the brick cup is formed by vibration, the core 14 is lifted upwards through the hanging lug 142 and pulled out of the steel mould shell 18.
The center of the die carrier bottom plate 11 is provided with a groove 111, and the core base 15 is fixedly sleeved in the groove 111, so that the stability and the firmness of the core base 15 are improved.
The middle part of the die carrier bottom plate 11 is provided with an annular groove 112, and the lower end of the annular reinforcing sleeve 17 is sleeved in the annular groove 112, so that the stability and the firmness of the annular reinforcing sleeve 17 on the die carrier bottom plate 11 are improved.
The surface of the upper die carrier plate 12 is provided with a lower annular clamping groove 121, the edge part of the bottom surface of the cover plate 20 is correspondingly provided with an upper annular clamping groove 201, the lower port of the annular die sleeve 131 is clamped in the lower annular clamping groove 121, the upper port is clamped in the upper annular clamping groove 201, and the coaxiality and the connection strength among the upper die carrier plate 12, the cover plate 20 and the auxiliary die carrier plate 13 are improved.
The middle part of the bottom surface of the cover plate 20 is provided with a convex ring 202, two sides of the convex ring 202 are respectively provided with a transition circular arc 203, the transition circular arc 203 is structured to prevent the edge of the annular groove 112 from falling when the cover plate 20 is demolded, the middle of the lower end of the core 14 is provided with a stud 141, and the stud 141 is sleeved in a threaded hole in the center of the core base 15.
When the forming die is used, the zirconium bowl brick 19 is fixed at the center of the die carrier bottom plate 11, then a sufficient amount of brick cup raw material is filled into the steel die shell 18 from the annular die sleeve 131 at the center of the auxiliary die carrier plate 13, the cover plate 20 is covered, then vibration forming is carried out, after vibration is finished, the core 14 is lifted upwards from the center of the brick cup through the hanging lugs 142, steel flowing holes are formed in the brick cup, then all components of the die are sequentially removed, and a brick cup finished product is taken out.
Claims (8)
1. A forming die of a complex zirconium bowl vibration brick cup is characterized in that: comprises a die carrier bottom plate, an upper die carrier plate, a core base and a core;
a plurality of support columns are uniformly connected between the edges of the die carrier bottom plate and the upper die carrier plate, an annular reinforcing sleeve is arranged in the middle of the die carrier bottom plate, a round hole is arranged in the middle of the upper die carrier plate, a steel mould shell is vertically arranged between the round hole and the annular reinforcing sleeve, a core base is fixedly arranged on the die carrier bottom plate in the annular reinforcing sleeve, a core is coaxially sleeved in the steel mould shell, the lower end of the core is coaxially butted with the core base, and zirconium bowl bricks are matched and sleeved on the core base;
the upper end face of the upper die frame plate is fixedly provided with an auxiliary die frame plate, the middle part of the auxiliary die frame plate is provided with an annular die sleeve with a certain taper, the size of the annular die sleeve is larger than that of the steel die shell, the upper surface of the auxiliary die frame plate is fixedly provided with a cover plate, and the die core extends upwards from a central hole of the cover plate.
2. The forming die for the complex zirconium bowl vibration seat brick according to claim 1, which is characterized in that: the outer side surface and the upper surface of the zirconium bowl brick are respectively provided with an inlaid reinforcing groove.
3. The forming die for the complex zirconium bowl vibration seat brick according to claim 1, which is characterized in that: the upper end of the core is provided with a conical head, and the tip end of the conical head is provided with a hanging lug.
4. The forming die for the complex zirconium bowl vibration seat brick according to claim 1, which is characterized in that: the center of the die carrier bottom plate is provided with a groove, and the core base is fixedly sleeved in the groove.
5. The forming die for the complex zirconium bowl vibration seat brick according to claim 1, which is characterized in that: the middle part of the die carrier bottom plate is provided with an annular groove, and the lower end of the annular reinforcing sleeve is sleeved in the annular groove.
6. The forming die for the complex zirconium bowl vibration seat brick according to claim 1, which is characterized in that: the surface of the upper die frame plate is provided with a lower annular clamping groove, the edge part of the bottom surface of the cover plate is correspondingly provided with an upper annular clamping groove, the lower port of the annular die sleeve is clamped in the lower annular clamping groove, and the upper port is clamped in the upper annular clamping groove.
7. The forming die for the complex zirconium bowl vibration seat brick according to claim 1, which is characterized in that: the bottom surface middle part of apron is equipped with the bulge loop, and the both sides of this bulge loop all are equipped with the transition circular arc.
8. The forming die for the complex zirconium bowl vibration seat brick according to claim 1, which is characterized in that: the middle of the lower end of the core is provided with a stud which is sleeved in a threaded hole in the center of the base of the core.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322545598.XU CN220922761U (en) | 2023-09-19 | 2023-09-19 | Forming die of complicated zirconium bowl vibration brick cup |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322545598.XU CN220922761U (en) | 2023-09-19 | 2023-09-19 | Forming die of complicated zirconium bowl vibration brick cup |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220922761U true CN220922761U (en) | 2024-05-10 |
Family
ID=90940615
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322545598.XU Active CN220922761U (en) | 2023-09-19 | 2023-09-19 | Forming die of complicated zirconium bowl vibration brick cup |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220922761U (en) |
-
2023
- 2023-09-19 CN CN202322545598.XU patent/CN220922761U/en active Active
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