CN220919194U - Novel production line of emulsifier - Google Patents

Novel production line of emulsifier Download PDF

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Publication number
CN220919194U
CN220919194U CN202322694126.0U CN202322694126U CN220919194U CN 220919194 U CN220919194 U CN 220919194U CN 202322694126 U CN202322694126 U CN 202322694126U CN 220919194 U CN220919194 U CN 220919194U
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casing
rotating shaft
kettle
kettle body
production line
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CN202322694126.0U
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Chinese (zh)
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朱建永
常维妮
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Reliachem Industry Corp
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Reliachem Industry Corp
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Abstract

The utility model discloses a novel emulsifier production line which comprises a feeding device, a reaction kettle, a distillation kettle and a collecting device, wherein the feeding device comprises a feeding pipe, the reaction kettle comprises a kettle body, the first feeding pipe is communicated with the kettle body, a first shell is fixedly arranged at the top of the kettle body, a second shell is arranged above the kettle body, a reagent storage box is arranged at the top of the second shell, a second feeding pipe communicated with the inside of the kettle body is arranged at the bottom of the second shell, a stirring mechanism is arranged on the kettle body, and a quantitative reagent feeding mechanism is arranged above the kettle body. The utility model can realize the mutual conversion between the quantitative catalyst adding function and the subsequent mixing and stirring function by controlling the positive and negative rotation of the output shaft of the servo motor, has strong practicability, is not easy to cause the waste of resources, improves the working efficiency and is simple and convenient to operate.

Description

Novel production line of emulsifier
Technical Field
The utility model relates to the technical field of emulsifier production, in particular to a novel emulsifier production line.
Background
Emulsifiers are substances which improve the surface tension between the various constituent phases in the emulsion and form a homogeneous stable dispersion or emulsion. Emulsifiers are surface-active substances having both hydrophilic and lipophilic groups in the molecule, which accumulate at the oil/water interface, reducing the interfacial tension and the energy required to form the emulsion, and thus increasing the energy of the emulsion.
In the emulsifier synthesis production line, raw materials and catalysts need to be added in a reaction kettle to complete the reaction, but the addition of the catalysts is mostly manually performed at present, the addition amount of the catalysts is difficult to control, waste on resources is easily caused, the use is inconvenient, meanwhile, the function of the reaction kettle is single, after the addition of the catalysts is completed, the raw materials and the catalysts are difficult to stir, the quantitative addition and the mixing stirring function of the catalysts cannot be integrated, and the practicability is poor.
Disclosure of utility model
The utility model aims to solve the defects in the prior art, and provides a novel emulsifier production line.
In order to achieve the above purpose, the present utility model adopts the following technical scheme:
The utility model provides a novel production line of emulsifier, includes feeding device, reation kettle, stills and collecting device, feeding device includes first inlet pipe, reation kettle includes the cauldron body, first inlet pipe is linked together with the cauldron, the top fixed mounting of the cauldron body has first casing, the top of the cauldron body is provided with the second casing, the top of second casing is provided with the deposit agent case, the bottom of second casing is provided with the second inlet pipe that is linked together with the internal portion of cauldron, be provided with rabbling mechanism on the cauldron body, the top of the cauldron body is provided with the ration and throws agent mechanism.
Preferably, the stirring mechanism comprises a first rotating shaft penetrating through the top of the kettle body, a plurality of stirring rods which are uniformly distributed are fixedly arranged on the outer side wall of the first rotating shaft, the stirring rods are all positioned in the kettle body, a servo motor is fixedly arranged at the top of the first shell, and one end of the first rotating shaft positioned outside the kettle body penetrates through the inner top of the first shell and is fixedly connected with an output shaft of the servo motor.
Preferably, the quantitative dosing mechanism comprises a second rotating shaft penetrating through a side wall of the first shell, a first bevel gear is fixedly arranged at one end of the second rotating shaft, which is positioned in the first shell, an inner ring of a one-way bearing is fixedly arranged on the outer side wall of the first rotating shaft, a second bevel gear positioned in the first shell is fixedly arranged at the outer ring of the one-way bearing, the second bevel gear is meshed with the first bevel gear, one end of the second rotating shaft positioned outside the first shell penetrates through the outer wall of one side of the second shell, the second rotating shaft is rotatably connected with the outer wall of one side of the second shell, a fixed gauge block is fixedly arranged at one end of the second rotating shaft positioned inside the second shell, the fixed gauge block is in sliding connection with the inner wall of the second shell, four uniformly distributed quantitative grooves are formed in the fixed gauge block, and leakage holes and discharge holes are formed in the second shell.
Preferably, the first rotating shaft is rotatably connected with the inner top of the first shell.
Preferably, the material leakage hole is communicated with the agent storage box, the discharging hole is communicated with the second feeding pipe, the size of the material leakage hole is the same as that of the discharging hole, and the four quantitative grooves are all matched with the material leakage hole.
Preferably, the kettle body is provided with a discharging pipe communicated with the inside of the kettle body, the discharging pipe is connected with the distillation kettle, and the distillation kettle and the material collecting device are communicated.
The utility model has the beneficial effects that:
By arranging the quantitative dosing mechanism, the first rotating shaft can rotate clockwise through the servo motor, so that the quantitative dosing of the catalyst can be realized, the operation is simple and convenient, and compared with the prior art, the quantitative dosing mechanism is added manually by manpower, and the quantitative dosing mechanism is more accurate in dosing and saves resources.
Through setting up rabbling mechanism, can make the counter-clockwise rotation of first pivot through servo motor can realize the mixed stirring of catalyst and raw materials, can improve reaction rate, improved work efficiency, the practicality is strong.
The utility model can realize the mutual conversion between the quantitative catalyst adding function and the subsequent mixing and stirring function by controlling the positive and negative rotation of the output shaft of the servo motor, has strong practicability, is not easy to cause the waste of resources, improves the working efficiency and is simple and convenient to operate.
Drawings
FIG. 1 is a schematic diagram of a novel emulsifier production line of the present utility model;
FIG. 2 is a schematic perspective view of a reaction vessel according to the present utility model;
FIG. 3 is a schematic plan view of a reaction vessel according to the present utility model;
FIG. 4 is a schematic plan view of the inside of the second housing of the present utility model;
fig. 5 is a schematic perspective view of the fixed block and the fixed tank of the present utility model.
In the figure: the kettle comprises a kettle body 1, a first feeding pipe 2, a first shell 3, a servo motor 4, a storage tank 5, a second shell 6, a second feeding pipe 7, a discharge pipe 8, a stirring rod 9, a first rotating shaft 10, a one-way bearing 11, a first bevel gear 12, a second rotating shaft 13, a material leakage hole 14, a fixed block 15, a fixed groove 16, a second bevel gear 17 and a discharge hole 18.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments.
Referring to fig. 1-5, a novel emulsifier production line comprises a feeding device, a reaction kettle, a distillation kettle and a collecting device, wherein the feeding device comprises a first feeding pipe 2, the reaction kettle comprises a kettle body 1, the first feeding pipe 2 is communicated with the kettle body 1, a plurality of uniformly distributed stirring rods 9 are fixedly arranged on the outer side wall of the first rotating shaft 10, the discharging pipes 8 are connected with the distillation kettle, the distillation kettle and the collecting device are communicated, a first shell 3 is fixedly arranged at the top of the kettle body 1, a second shell 6 is arranged above the kettle body 1, a storage tank 5 is arranged at the top of the second shell 6, a second feeding pipe 7 communicated with the inside of the kettle body 1 is arranged at the bottom of the second shell 6, a stirring mechanism is arranged on the kettle body 1, the stirring mechanism comprises a first rotating shaft 10 penetrating through the top of the kettle body 1, a plurality of uniformly distributed stirring rods 9 are fixedly arranged on the outer side wall of the first rotating shaft 10, the stirring rods 9 are all positioned in the kettle body 1, a servo motor 4 is fixedly arranged at the top of the first shell 3, one end of the first rotating shaft 10 is positioned at the first output shaft 3 outside the kettle body 1, and is fixedly connected with the first rotating shaft 4 penetrating through the first rotating shaft 3;
The top of cauldron body 1 is provided with the ration and throws agent mechanism, the ration is thrown agent mechanism and is including running through the second pivot 13 that sets up on one lateral wall of first casing 3, the one end fixed mounting that second pivot 13 is located first casing 3 has first bevel gear 12, fixed mounting has the inner circle of one-way bearing 11 on the lateral wall of first pivot 10, the outer lane fixed mounting of one-way bearing 11 has the second bevel gear 17 that is located first casing 3, second bevel gear 17 and first bevel gear 12 meshing are connected, the one end that second pivot 13 is located first casing 3 runs through one side outer wall of second casing 6, one side outer wall rotation connection of second pivot 13 and second casing 6, one end fixed mounting that second pivot 13 is located second casing 6 has fixed gauge block 15, fixed gauge block 15 and the inner wall sliding connection of second casing 6, set up four evenly distributed's ration grooves 16 on the fixed gauge block 15, leak hole 14 and discharge hole 18 have been seted up on the second casing 6, leak hole 14 and deposit agent case 5 are linked together, discharge hole 18 and second casing 7 are linked together, discharge hole 14 and discharge hole 14 are the same with four equal feed pipe 16, quantitative hole 16 are all suited with the leak hole.
When the utility model is used, raw materials to be reacted can be added into the kettle body 1 through the first feeding pipe 2 and the feeding device, then the first rotating shaft 10 rotates clockwise for a certain number of turns through the servo motor 4, the first rotating shaft 10 rotates clockwise to drive the inner ring of the one-way bearing 11 to rotate clockwise, at the moment, the inner ring and the outer ring of the one-way bearing 11 are locked, the second bevel gear 17 rotates clockwise along with the inner ring, the second rotating shaft 13 rotates for a certain number of turns through the meshed connection of the second bevel gear 17 and the first bevel gear 12, the second rotating shaft 13 drives the fixed block 15 to rotate for a certain number of turns, the fixed block 15 is intermittently matched with the material leakage hole 14 and the material discharging hole 18 through the quantitative groove 16 arranged on the fixed block 15, the solid catalyst in the catalyst tank 5 is quantitatively and intermittently fed into the kettle body 1 through the second feeding pipe 7, after the catalyst is fed, the first rotating shaft 10 rotates anticlockwise through the servo motor 4, the inner ring of the one-way bearing 11 rotates anticlockwise, at the moment, the inner ring and the outer ring of the one-way bearing 11 rotates anticlockwise, so that the second bevel gear 17 rotates anticlockwise, namely the second bevel gear 13 rotates along with the inner ring, the inner ring of the one-way bearing 11 rotates anticlockwise, and the outer ring, and the second bevel gear 15 rotates, namely, the fixed block 13 rotates along with the first rotating shaft, and the solid catalyst is not mixed with the catalyst, and the catalyst 1, and the material tank 1 rotates, and the stirring body 1, and the stirring rod can rotate, and the solid catalyst can not rotate, and the material 1.
The foregoing is only a preferred embodiment of the present utility model, but the scope of the present utility model is not limited thereto, and any person skilled in the art, who is within the scope of the present utility model, should make equivalent substitutions or modifications according to the technical scheme of the present utility model and the inventive concept thereof, and should be covered by the scope of the present utility model.

Claims (6)

1. The utility model provides a novel production line of emulsifier, includes feeding device, reation kettle, stills and collection material device, its characterized in that, feeding device includes first inlet pipe (2), reation kettle includes the cauldron body (1), first inlet pipe (2) are linked together with the cauldron body (1), the top fixed mounting of the cauldron body (1) has first casing (3), the top of the cauldron body (1) is provided with second casing (6), the top of second casing (6) is provided with deposits agent case (5), the bottom of second casing (6) is provided with second inlet pipe (7) that are linked together with the inside of the cauldron body (1), be provided with rabbling mechanism on the cauldron body (1), the top of the cauldron body (1) is provided with ration and throws agent mechanism.
2. The novel emulsifier production line according to claim 1, wherein the stirring mechanism comprises a first rotating shaft (10) penetrating through the top of the kettle body (1), a plurality of stirring rods (9) which are uniformly distributed are fixedly installed on the outer side wall of the first rotating shaft (10), the stirring rods (9) are all located in the kettle body (1), a servo motor (4) is fixedly installed at the top of the first shell (3), and one end of the first rotating shaft (10) located outside the kettle body (1) penetrates through the inner top of the first shell (3) and is fixedly connected with an output shaft of the servo motor (4).
3. The production line of novel emulsifier according to claim 2, characterized in that the dosing mechanism comprises a second rotating shaft (13) penetrating through a side wall of the first casing (3), a first bevel gear (12) is fixedly installed at one end of the second rotating shaft (13) located in the first casing (3), an inner ring of a one-way bearing (11) is fixedly installed on the outer side wall of the first rotating shaft (10), a second bevel gear (17) located in the first casing (3) is fixedly installed at the outer ring of the one-way bearing (11), the second bevel gear (17) is meshed with the first bevel gear (12), one end of the second rotating shaft (13) located outside the first casing (3) penetrates through one side outer wall of the second casing (6), one side outer wall of the second rotating shaft (13) and one side outer wall of the second casing (6) are in rotary connection, a fixed block (15) is fixedly installed at one end of the second rotating shaft (13) located inside the second casing (6), a fixed block (15) is evenly distributed on the inner wall of the second casing (6), and the second discharging hole (16) is evenly distributed on the second casing (16), and the discharging hole (18) is formed in the second casing (16).
4. A production line for a new type of emulsifier according to claim 2, characterized in that the first shaft (10) is rotatably connected to the inner top of the first housing (3).
5. A novel emulsifier production line according to claim 3, characterized in that the material leakage holes (14) are communicated with the agent storage box (5), the material discharge holes (18) are communicated with the second material feeding pipe (7), the material leakage holes (14) and the material discharge holes (18) are the same in size, and the four quantitative tanks (16) are all matched with the material leakage holes (14).
6. The novel emulsifier production line according to claim 1, wherein the kettle body (1) is provided with a discharging pipe (8) communicated with the inside of the kettle body, the discharging pipe (8) is connected with a distillation kettle, and the distillation kettle and the material collecting device are communicated.
CN202322694126.0U 2023-10-09 2023-10-09 Novel production line of emulsifier Active CN220919194U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202322694126.0U CN220919194U (en) 2023-10-09 2023-10-09 Novel production line of emulsifier

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202322694126.0U CN220919194U (en) 2023-10-09 2023-10-09 Novel production line of emulsifier

Publications (1)

Publication Number Publication Date
CN220919194U true CN220919194U (en) 2024-05-10

Family

ID=90936161

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202322694126.0U Active CN220919194U (en) 2023-10-09 2023-10-09 Novel production line of emulsifier

Country Status (1)

Country Link
CN (1) CN220919194U (en)

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