CN220911979U - Smelting device - Google Patents
Smelting device Download PDFInfo
- Publication number
- CN220911979U CN220911979U CN202321466594.6U CN202321466594U CN220911979U CN 220911979 U CN220911979 U CN 220911979U CN 202321466594 U CN202321466594 U CN 202321466594U CN 220911979 U CN220911979 U CN 220911979U
- Authority
- CN
- China
- Prior art keywords
- smelting
- frame
- crucible
- purifying box
- fixedly arranged
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000003723 Smelting Methods 0.000 title claims abstract description 71
- 230000001681 protective effect Effects 0.000 claims abstract description 21
- 238000007789 sealing Methods 0.000 claims abstract description 21
- 238000010438 heat treatment Methods 0.000 claims abstract description 18
- 230000007246 mechanism Effects 0.000 claims abstract description 12
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 abstract description 26
- 229910052802 copper Inorganic materials 0.000 abstract description 26
- 239000010949 copper Substances 0.000 abstract description 26
- 230000000694 effects Effects 0.000 abstract description 13
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 abstract description 11
- 239000007789 gas Substances 0.000 abstract description 11
- 239000002994 raw material Substances 0.000 abstract description 10
- 239000000428 dust Substances 0.000 abstract description 9
- 239000000779 smoke Substances 0.000 abstract description 9
- 231100000614 poison Toxicity 0.000 abstract description 8
- 230000007096 poisonous effect Effects 0.000 abstract description 8
- 238000001179 sorption measurement Methods 0.000 abstract description 7
- 229910052799 carbon Inorganic materials 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 230000015572 biosynthetic process Effects 0.000 abstract description 2
- 238000002844 melting Methods 0.000 abstract description 2
- 230000008018 melting Effects 0.000 abstract description 2
- 230000033001 locomotion Effects 0.000 description 9
- 239000002341 toxic gas Substances 0.000 description 9
- 230000005540 biological transmission Effects 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000005574 cross-species transmission Effects 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 230000000149 penetrating effect Effects 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- PTVDYARBVCBHSL-UHFFFAOYSA-N copper;hydrate Chemical compound O.[Cu] PTVDYARBVCBHSL-UHFFFAOYSA-N 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 239000003546 flue gas Substances 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Landscapes
- Manufacture And Refinement Of Metals (AREA)
Abstract
The utility model discloses a smelting device, which belongs to the technical field of copper kettle production and comprises a base, wherein a smelting frame is fixedly arranged on the upper surface of the base, a smelting mechanism is arranged in the smelting frame, the smelting mechanism comprises a shell, a heating coil, a crucible, a protective cover and a sealing block, the heating coil and the crucible are fixedly arranged in the shell, the heating coil is arranged around the crucible, the sealing block is fixedly arranged on the lower surface of the protective cover and is matched with the crucible for use, a purifying box is fixedly arranged on the upper surface of the smelting frame, and a suction fan is fixedly arranged on the right side surface of the purifying box; through setting up the suction fan, absorb poisonous gas and the smoke and dust that produce when melting the copper raw materials when the suction fan starts, the gaseous after absorbing purifies the back discharge under the effect of active carbon adsorption piece, has effectively avoided poisonous gas's formation once more and has avoided poisonous gas and smoke and dust to discharge simultaneously to cause the influence to the operational environment.
Description
Technical Field
The utility model belongs to the technical field of copper pot production, and particularly relates to a smelting device.
Background
The copper pot is a copper vessel made of copper, is not only a wine vessel, but also a water container, is used for boiling water, is also used as a measuring device in the production process of the copper pot, and is required to be melted by a melting device, and is shaped by a die after being melted.
The prior patent (bulletin number: CN 213273737U) discloses a copper smelting device, which relates to the technical field of smelting devices and comprises a device main body, an exhaust port is formed in the top of the device main body in a penetrating manner, a feeding port is formed in the upper portion of one side outer surface of the device main body in a penetrating manner, a copper outlet is formed in the lower portion of the other side outer surface of the device main body, a connecting ring is arranged on the inner wall of the device main body, a tray is arranged at the lower end of the connecting ring, a connecting mechanism is arranged between the tray and the connecting ring, a bearing support is arranged at the lower end of the device main body, a mounting base is arranged at the lower end of the bearing support, and a limiting mechanism is arranged between the bearing support and the mounting base. The copper smelting device disclosed by the utility model can be convenient for cleaning the smelted waste slag and fixing the copper smelting device;
The following technical problems are considered to exist in practice for the technical proposal disclosed in the patent document: copper is through high temperature smelting time flue gas temperature is high, the dust content is big, fluctuation range is big and contain poisonous gas, current device does not possess when handling copper raw materials and purifies the function to gas, leads to poisonous gas to receive multiple poisonous gas of formation under the high temperature influence when discharging, causes the health to the operating personnel to damage, needs to carry out certain improvement.
Disclosure of utility model
The utility model aims to provide a smelting device, which solves the problems that in the prior art, the existing device does not have the function of purifying gas when processing copper raw materials, so that toxic gas is influenced by high temperature to form various toxic gases when being discharged, the body of an operator is damaged, and certain improvement is needed.
In order to achieve the above purpose, the present utility model provides the following technical solutions: the utility model provides a smelting device, includes the base, base upper surface fixed mounting has the smelting frame, be provided with smelting mechanism in the smelting frame, smelting mechanism includes shell, heating coil, crucible and shield cover and sealing block, heating coil and equal fixed mounting of crucible are in the shell, heating coil centers on the crucible setting, sealing block fixed mounting is used at shield cover lower surface and sealing block and crucible cooperation, smelting frame upper surface fixed mounting has the purifying box, purifying box right side surface fixed mounting has the suction fan, the intake pipe and the purifying box of suction fan are linked together, the exhaust hole has all been seted up on shield cover and the sealing block, fixed mounting has the folding tube in the exhaust hole, the folding tube other end runs through outside the smelting frame and is linked together between with the purifying box, be provided with the active carbon adsorption piece in the purifying box, base upper surface fixed mounting has two support frames, two support frames relative installation and cooperation use.
By adopting the scheme, the smelting mechanism is arranged to realize the smelting processing of the copper raw material, the suction fan is arranged to absorb toxic gas and smoke dust generated when the copper raw material is melted when the suction fan is started, the absorbed gas is purified and then discharged under the action of the activated carbon adsorption block, the toxic gas is effectively prevented from being formed again, the influence of the toxic gas and smoke dust discharge on the operation environment is avoided, and the two supporting frames are arranged to realize the fixing effect on the die and the collecting container, so that molten copper is conveniently collected and used.
In the above scheme, it should be noted that the motor, the electric push rod, the suction fan and the heating coil are all electrically connected with the external power supply.
As a preferable implementation mode, the universal pulleys are fixedly arranged on the lower surface of the base at four corners.
By adopting the scheme, through the universal pulley, the device can move conveniently.
As a preferred implementation mode, two rotating shafts are rotatably arranged on the inner wall of the smelting frame, the two rotating shafts are fixedly connected with the outer surface of the shell, one end of one rotating shaft extends out of the smelting frame and is fixedly provided with a first gear, the side face of the smelting frame is fixedly provided with a motor, an output shaft of the motor is fixedly provided with a second gear, and the first gear and the second gear are in meshed connection.
By adopting the scheme, through setting up the motor, drive one of them pivot rotation under the transmission effect of gear one and gear two when the motor starts, drive the shell rotation when the pivot rotates, drive inside crucible rotation when the shell rotates and realize carrying out the effect of unloading to the molten copper, improved the security of operation in-process.
As a preferred implementation mode, two limiting rods are fixedly arranged on the smelting frame, two guide rods are fixedly arranged on the outer surface of the shell, and guide sliding grooves for the guide rods are formed in the limiting rods.
By adopting the scheme, the limiting and guiding effects on the shell in the motion are realized by arranging the guide rod and the guide chute, so that the stability of the shell when the shell drives the crucible to carry out blanking is ensured.
As a preferable implementation mode, the electric push rod is fixedly arranged on the upper surface of the smelting frame, a through hole is formed in the smelting frame, and the piston end of the electric push rod penetrates through the through hole and is fixedly connected with the upper surface of the protective cover.
By adopting the scheme, through setting up electric putter, drive the guard cover up-and-down motion when electric putter starts, can drive sealing block and crucible inner wall and laminate mutually and realize the sealed effect to the crucible when guard cover down motion, avoid poisonous gas and smoke and dust to spill over.
As a preferable implementation mode, the outer surface of the protective cover is fixedly provided with two T-shaped sliding rods, and the inner wall of the smelting frame is provided with two limiting sliding grooves for the T-shaped sliding rods.
By adopting the scheme, through the arrangement, the T-shaped sliding rod realizes the limiting and guiding functions when the protective cover moves up and down, and the stability of the protective paste for driving the sealing block to move is ensured.
Compared with the prior art, the utility model has the beneficial effects that:
According to the smelting device, the suction fan is arranged, toxic gas and smoke dust generated when the copper raw material is melted are absorbed when the suction fan is started, the absorbed gas is purified and then discharged under the action of the activated carbon adsorption block, so that the re-formation of the toxic gas is effectively avoided, and meanwhile, the influence of the discharge of the toxic gas and the smoke dust on the operation environment is avoided;
This smelting device drives one of them pivot through setting up the motor under the transmission effect of gear one and gear two when the motor starts, drives the shell and rotates when the pivot rotates, drives inside crucible and rotates the effect that realizes carrying out the unloading to the molten copper when the shell rotates, has improved the security of operation in-process.
Drawings
FIG. 1 is a schematic diagram of the structure of the present utility model;
FIG. 2 is a schematic view of a cross-section of the housing of the present utility model;
FIG. 3 is a schematic view of the smelting frame section and the purifying box section of the present utility model.
In the figure: 1. a base; 2. a smelting frame; 3. a smelting mechanism; 4. a housing; 5. a heating coil; 6. a crucible; 7. a sealing block; 8. a purifying box; 9. a suction fan; 10. an activated carbon adsorption block; 11. a support frame; 12. a rotating shaft; 13. a first gear; 14. a motor; 15. a second gear; 16. a limit rod; 17. a guide rod; 18. an electric push rod; 19. a T-shaped slide bar; 20. a protective cover; 21. the tube is folded.
Detailed Description
Referring to fig. 1-3, the utility model provides a smelting device, which comprises a base 1, wherein universal pulleys are fixedly arranged at four corners of the lower surface of the base 1, the movement of the device is realized by arranging the universal pulleys, the device is convenient to transfer and use, a smelting frame 2 is fixedly arranged on the upper surface of the base 1, a smelting mechanism 3 is arranged in the smelting frame 2, the smelting mechanism 3 comprises a shell 4, a heating coil 5, a crucible 6, a protective cover 20 and a sealing block 7, the heating coil 5 and the crucible 6 are fixedly arranged in the shell 4, the heating coil 5 is arranged around the crucible 6, the sealing block 7 is fixedly arranged on the lower surface of the protective cover 20, and the sealing block 7 is matched with the crucible 6 for use.
The inner wall of the smelting frame 2 is rotatably provided with two rotating shafts 12, the two rotating shafts 12 are fixedly connected with the outer surface of the shell 4, one end of one rotating shaft 12 extends out of the smelting frame 2 and is fixedly provided with a first gear 13, the side surface of the smelting frame 2 is fixedly provided with a motor 14, the output shaft of the motor 14 is fixedly provided with a second gear 15, the first gear 13 is meshed with the second gear 15, the smelting frame 2 is fixedly provided with two limiting rods 16, the outer surface of the shell 4 is fixedly provided with two guide rods 17, and the limiting rods 16 are provided with guide sliding grooves for the guide rods 17.
Through setting up motor 14, motor 14 drives one of them pivot 12 under the transmission effect of gear one 13 and gear two 15 when starting, drives shell 4 when the pivot 12 rotates and rotates, drives inside crucible 6 when shell 4 rotates and realize the effect to the copper water unloading, has improved the security in the operation process, realizes limiting and guiding action in the motion to shell 4 through setting up guide bar 17 and direction spout, has guaranteed the stability when shell 4 drives crucible 6 and carries out the unloading.
The upper surface of the smelting frame 2 is fixedly provided with an electric push rod 18, the smelting frame 2 is provided with a through hole, the piston end of the electric push rod 18 penetrates through the through hole and is fixedly connected with the upper surface of the protective cover 20, the outer surface of the protective cover 20 is fixedly provided with two T-shaped slide bars 19, and the inner wall of the smelting frame 2 is provided with two limiting slide grooves for the T-shaped slide bars 19.
Through setting up electric putter 18, drive protective cover 20 up-and-down motion when electric putter 18 starts, can drive sealing block 7 and crucible 6 inner wall laminating mutually and realize the sealed effect to crucible 6 when protective cover 20 down motion, avoid poisonous gas and smoke and dust to spill over, through setting up, T shape slide bar 19 realize spacing and the guide effect when up-and-down motion to protective cover 20, guaranteed the stability that the protective paste drove sealing block 7 motion.
The upper surface fixed mounting of smelting frame 2 has purifying box 8, purifying box 8 right flank fixed mounting has suction fan 9, the intake pipe of suction fan 9 is linked together with purifying box 8, the exhaust hole has all been seted up on shield cover 20 and the sealing block 7, fixed mounting has folding pipe 21 in the exhaust hole, the folding pipe 21 other end runs through outside smelting frame 2 and is linked together between purifying box 8, be provided with active carbon adsorption piece 10 in the purifying box 8, base 1 upper surface fixed mounting has two support frames 11, two support frames 11 are installed relatively and cooperation is used.
Working principle: when the copper smelting device is used, firstly, the pushing device moves to a using area, then the electric push rod 18 is started, the protective cover 20 is driven to move upwards when the electric push rod 18 is started, the sealing block 7 is driven to be separated from the inner wall of the crucible 6 when the protective cover 20 moves upwards, then copper raw materials to be smelted are put into the crucible 6, after the copper raw materials are finished, the electric push rod 18 is continuously started, the protective cover 20 is driven to move downwards to enable the sealing block 7 to be attached to the inner wall of the crucible 6, then the heating coil 5 and the suction fan 9 are started, the copper raw materials in the crucible 6 are smelted when the heating coil 5 is started, the suction fan 9 is started, smoke generated by smelting and toxic gases are absorbed through the folding pipe 21, the sucked gases firstly enter the purifying box 8 to be purified through the activated carbon adsorption block 10, are discharged after the purification, the heating coil 5 and the suction fan 9 are closed after the smelting is finished, the protective cover 20 is driven to move upwards by starting the electric push rod 18, then a container or a die to be used is placed between the two supporting frames 11, then the motor 14 is started, one of the heating coil 12 is driven to rotate under the transmission effect of the first gear 13 and the second gear 15 when the motor 14 is started, the shell 4 is driven to rotate, the copper raw materials are driven to rotate, and the copper is completely processed, and the crucible is completely.
Claims (6)
1. A smelting device characterized by: including base (1), fixed surface installs smelting frame (2) on base (1), be provided with smelting mechanism (3) in smelting frame (2), smelting mechanism (3) are including shell (4), heating coil (5), crucible (6) and shield cap (20) and sealing block (7), all fixed mounting is in shell (4) heating coil (5) and crucible (6), heating coil (5) set up around crucible (6), sealing block (7) fixed mounting is at shield cap (20) lower surface and sealing block (7) and crucible (6) cooperation use, smelting frame (2) upper surface fixed mounting has purifying box (8), purifying box (8) right side fixed mounting has suction fan (9), the intake pipe of suction fan (9) is linked together with purifying box (8), all set up the exhaust hole on shield cap (20) and sealing block (7), fixed mounting has folding tube (21) in the exhaust hole, folding tube (21) other end runs through between frame (2) and purifying box (8) and two and is connected with purifying box (10) in the fixed mounting has purifying box (10), the two supporting frames (11) are oppositely installed and matched with each other for use.
2. A smelting apparatus as claimed in claim 1, wherein: the universal pulleys are fixedly arranged on the lower surface of the base (1) at four corners.
3. A smelting apparatus as claimed in claim 2, wherein: two rotating shafts (12) are rotatably arranged on the inner wall of the smelting frame (2), the two rotating shafts (12) are fixedly connected with the outer surface of the shell (4), one end of one rotating shaft (12) extends out of the smelting frame (2) and is fixedly provided with a first gear (13), a motor (14) is fixedly arranged on the side face of the smelting frame (2), a second gear (15) is fixedly arranged on the output shaft of the motor (14), and the first gear (13) is meshed with the second gear (15).
4. A smelting apparatus as claimed in claim 3, wherein: two limiting rods (16) are fixedly mounted on the smelting frame (2), two guide rods (17) are fixedly mounted on the outer surface of the shell (4), and guide sliding grooves for the guide rods (17) are formed in the limiting rods (16).
5. A smelting apparatus as claimed in claim 1, wherein: the electric push rod (18) is fixedly arranged on the upper surface of the smelting frame (2), a through hole is formed in the smelting frame (2), and the piston end of the electric push rod (18) penetrates through the through hole and is fixedly connected with the upper surface of the protective cover (20).
6. A smelting apparatus as claimed in claim 5, wherein: the outer surface of the protective cover (20) is fixedly provided with two T-shaped sliding rods (19), and the inner wall of the smelting frame (2) is provided with two limiting sliding grooves for the T-shaped sliding rods (19).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321466594.6U CN220911979U (en) | 2023-06-09 | 2023-06-09 | Smelting device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321466594.6U CN220911979U (en) | 2023-06-09 | 2023-06-09 | Smelting device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220911979U true CN220911979U (en) | 2024-05-07 |
Family
ID=90908273
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321466594.6U Active CN220911979U (en) | 2023-06-09 | 2023-06-09 | Smelting device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220911979U (en) |
-
2023
- 2023-06-09 CN CN202321466594.6U patent/CN220911979U/en active Active
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |