CN220906998U - Door-type electromagnetic loading and unloading machine - Google Patents

Abstract

The utility model discloses a door-type electromagnetic loading and unloading machine which is characterized by comprising a translation guide rail arranged on a part loading and unloading area and a door-type travelling device movably arranged on the translation guide rail, wherein an electric hoist is arranged on the door-type travelling device, the electric hoist is connected with an electromagnet, and the electric hoist drives the electromagnet to lift and adsorb a part plate through the electromagnet to finish loading and unloading actions. The utility model has good stability, 30% improvement of yield, more guarantee of safety and low equipment cost.

Description

Door-type electromagnetic loading and unloading machine

Technical Field

The utility model relates to the technical field of steel structure processing equipment, in particular to an electromagnetic loading and unloading machine.

Background

The steel structure building is a green building and has the advantages of easy installation, detachability, short construction period, good shock resistance, ultra-large span, quick return on investment, small environmental pollution and the like. One of the greatest advantages of steel construction over traditional concrete construction is the removability and recyclability. The term "detachable" refers to that the connection plates of the upright posts, the steel beams, the main beams and the secondary beams in the steel structure building are connected, locked and fixed by bolts, so that a large number of part plates with holes are arranged on the steel members, and the part plates are processed by drilling equipment in a steel structure manufacturing factory.

In steel construction manufacturing mill, drilling process belongs to important process, and the bottleneck process in the production process more, the mating of part board drilling directly influences the assembly welding progress of follow-up component, finally causes the constraint to the performance of output.

At present, steel structure manufacturing factories mostly adopt numerical control plane drills to finish drilling procedures, each factory has a plurality of numerical control plane drills, and the numerical control plane drills face the following problems during drilling.

1. The time for loading and unloading (loading and unloading) is long: the small part plates (when the weight is lower than 20 KG) can be manually loaded and unloaded, but when the weight of the part plates exceeds 20-50KG or even is heavier, the part plates cannot be loaded and unloaded by manpower, and only the crane can be used for loading and unloading, so that the number of cranes in a processing plant is limited, and the phenomenon of waiting for the crane often occurs.

2. The crane is loaded and unloaded and has the potential safety hazard: because the part plate is small in size and inconvenient to hook, a chain is adopted for bundling and band type lifting, the chain is easy to slide in the process of loading and unloading lifting, and the leg and foot of an operator are easy to smash after the steel plate is lifted.

3. The wire rope that the hoist adopted belongs to flexible hoist, and the lifting height of hoist is about 10 meters in addition, rocks very much when removing, and the part board is rocked in the middle of bumping very easily and is hit numerical control plane and bore, and equipment damage can cause the increase of shut down loss and cost of maintenance.

4. Preventing other processes from using a crane: the numerical control plane drills need to be frequently loaded and unloaded, each numerical control plane drill needs to be frequently used for a crane, so that the crane is very inconvenient to use in other working procedures, and a work-carrying phenomenon often occurs. For this reason, there is a need for further improvements in the art.

Disclosure of Invention

The utility model aims to solve the defects of the prior art and provide the door-type electromagnetic loading and unloading machine which is stable and reliable, improves the working efficiency and reduces the equipment input cost.

The utility model adopts the following technical proposal to realize the aim: the door type electromagnetic loading and unloading machine is characterized by comprising a translation guide rail arranged on a part loading and unloading area and a door type travelling device movably arranged on the translation guide rail, wherein an electric hoist is arranged on the door type travelling device, an electromagnet is connected to the electric hoist, the electric hoist drives the electromagnet to lift, a part plate is adsorbed by the electromagnet, and loading and unloading actions are completed.

As a further explanation of the scheme, the door-type walking device comprises a door-type frame, a guide rail is arranged on a cross beam of the door-type frame, and the electric hoist is movably arranged on the guide rail.

Further, the bottom of the door-shaped frame is provided with rollers, and the rollers are movably supported on the guide rail and roll along the guide rail.

Further, O-shaped side frames are respectively arranged on two sides of the door-shaped frame, supporting arms are vertically arranged at the tops of the O-shaped side frames, and the cross beam is connected between the supporting arms on two sides.

Further, the O-shaped side frames comprise a bottom beam, a left arc frame and a right arc frame which are connected to two sides of the bottom beam, and the left arc frame and the right arc frame are converged and connected to the bottom of the supporting arm.

Further, the cross sections of the left arc frame and the right arc frame are respectively I-shaped, so that not only is the material saved, but also the mechanical property is good.

Further, the part loading and unloading area is divided into A, B, C, D areas, the AB area and the CD area are respectively arranged on one side, the four areas are respectively provided with a numerical control plane drilling machine, the part plate wheel flow is drilled, and the CD area can be loaded and unloaded while the AB area is processed.

The beneficial effects achieved by adopting the technical proposal of the utility model are that.

According to the utility model, the translational guide rail and the portal travelling device are arranged on the part loading and unloading area, the lifting electromagnet is arranged on the portal travelling device, the part plate is adsorbed by the electromagnet, the loading and unloading actions are completed, and according to the use frequency of the numerical control plane drill, the 1 portal electromagnetic loading and unloading machine can simultaneously meet the loading and unloading requirements of 4-6 numerical control plane drills, the working efficiency is improved, the safety is ensured, and the equipment input cost is reduced.

Drawings

Fig. 1 is a schematic structural view of the present utility model.

Fig. 2 is a schematic view of an installation structure of the portal running gear.

Reference numerals illustrate: 1. the horizontal moving guide rail 2, the door-shaped traveling device 2-1, the cross beam 2-2, the guide rail 2-3, the O-shaped side frame 2-31, the bottom beam 2-32, the left arc frame 2-33, the right arc frame 2-4, the supporting arm 3, the electric hoist 4 and the electromagnet.

Detailed Description

In the description of the present utility model, it should be noted that, for the azimuth words such as "center", "lateral", "longitudinal", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., the azimuth and positional relationships are based on the azimuth or positional relationships shown in the drawings, it is merely for convenience of describing the present utility model and simplifying the description, and it is not to be construed as limiting the specific scope of protection of the present utility model that the device or element referred to must have a specific azimuth configuration and operation.

Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features. Thus, the definition of "a first", "a second" feature may explicitly or implicitly include one or more of such features, and in the description of the utility model, "at least" means one or more, unless clearly specifically defined otherwise.

In the present utility model, unless explicitly stated and limited otherwise, the terms "assembled," "connected," and "connected" are to be construed broadly, e.g., as being either fixedly connected, detachably connected, or integrally connected; or may be a mechanical connection; can be directly connected or connected through an intermediate medium, and can be communicated with the inside of the two elements. The specific meaning of the above terms in the present utility model can be understood by those of ordinary skill in the art according to the specific circumstances.

In the present utility model, unless specified and limited otherwise, a first feature "above" or "below" a second feature may include both the first and second features being in direct contact, as well as the first and second features not being in direct contact but being in contact with each other through additional features therebetween. Moreover, a first feature being "above," "below," and "above" a second feature includes the first feature being directly above and obliquely above the second feature, or simply representing the first feature as having a higher level than the second feature. The first feature being "above," "below," and "beneath" the second feature includes the first feature being directly below or obliquely below the second feature, or simply indicating that the first feature is level below the second feature.

The following description of the specific embodiments of the present utility model is further provided with reference to the accompanying drawings, so that the technical scheme and the beneficial effects of the present utility model are more clear and definite. The embodiments described below are exemplary by referring to the drawings for the purpose of illustrating the utility model and are not to be construed as limiting the utility model.

As shown in fig. 1-2, the utility model relates to a door-type electromagnetic loading and unloading machine, which comprises a translation guide rail 1 arranged on a part loading and unloading area and a door-type travelling device 2 movably arranged on the translation guide rail 1, wherein an electric hoist 3 is arranged on the door-type travelling device, an electromagnet 4 is connected to the electric hoist 3, the electric hoist 3 drives the electromagnet 4 to lift, and a part plate is adsorbed by the electromagnet 4 to finish loading and unloading actions. In the embodiment, the part loading and unloading area is divided into A, B, C, D areas, the AB area and the CD area are respectively arranged on one side, the four areas are respectively provided with a numerical control plane drilling machine, the part plate wheel flow is drilled, and the CD area can be loaded and unloaded while the AB area is processed. The door-shaped walking device 2 comprises a door-shaped frame, a guide rail 2-2 is arranged on a cross beam 2-1 of the door-shaped frame, and an electric hoist 3 is movably arranged on the guide rail 2-2. The bottom of the door-shaped frame is provided with rollers, the rollers are movably supported on the guide rail, and the rollers roll along the guide rail. The two sides of the door-shaped frame are respectively provided with an O-shaped side frame 2-3, the top of the O-shaped side frame is vertically provided with a supporting arm 2-4, and the cross beam 2-1 is connected between the supporting arms 2-4 at the two sides. The O-shaped side frames 2-3 comprise a bottom beam 2-31, a left arc frame 2-32 and a right arc frame 2-33 which are connected to two sides of the bottom beam, wherein the left arc frame and the right arc frame are converged and connected to the bottom of the supporting arm. The cross sections of the left arc frame and the right arc frame are I-shaped respectively, so that not only is the material saved, but also the mechanical property is good. The bottom of the cross beam of the door-shaped frame is higher than the highest point of the numerical control plane drill, so that collision to equipment during operation is prevented. Normally, the weight of the part plate does not exceed 300KG, so that the door-shaped frame can be moved only by installing a driven wheel and pushing the driven wheel by manpower without installing an electric running gear. According to the weight of the maximum part plate of the company, the single weight is below 300KG, and the device is selected from an electromagnetic crane with the load of 500 KG.

Compared with the prior art, the utility model has the advantages that the working efficiency is improved: the electromagnet is used for absorbing the part plates, the time for loading and unloading the original bundle is shortened to 2 minutes/time, the loading and unloading efficiency is improved by 5 times, and the door-type electromagnetic loading and unloading machine has the advantages of compactness and flexibility, and can simultaneously load and unload the part plates under the condition of simultaneous processing of equipment, so that the loading and unloading efficiency of the part plates is greatly improved, and the efficiency of a single numerical control plane drill can be improved by at least 30 percent according to comprehensive evaluation, namely the yield is improved by 30 percent. The safety is more ensured: the electromagnet directly adsorbs the part board, has reduced the probability that the manpower contacted with hoist and steel sheet, greatly reduced the security risk. The equipment investment cost is reduced: if the travelling crane is additionally arranged in the drilling area, the value of each travelling crane is more than 10 ten thousand yuan, and the cost of the self-made door-type electromagnetic crane is about 5000 yuan.

The foregoing is merely a preferred embodiment of the present utility model, and it should be noted that modifications and improvements could be made by those skilled in the art without departing from the inventive concept, which falls within the scope of the present utility model.

Claims (7)

1. The door type electromagnetic loading and unloading machine is characterized by comprising a translation guide rail arranged on a part loading and unloading area and a door type travelling device movably arranged on the translation guide rail, wherein an electric hoist is arranged on the door type travelling device, an electromagnet is connected to the electric hoist, the electric hoist drives the electromagnet to lift, a part plate is adsorbed by the electromagnet, and loading and unloading actions are completed.

2. The door-type electromagnetic loading and unloading machine according to claim 1, wherein the door-type travelling device comprises a door-type frame, a guide rail is arranged on a cross beam of the door-type frame, and the electric hoist is movably mounted on the guide rail.

3. A door type electromagnetic loading and unloading machine according to claim 2, wherein the bottom of the door type frame is provided with rollers, the rollers are movably supported on the guide rail, and the rollers roll along the guide rail.

4. The door-type electromagnetic loading and unloading machine according to claim 2, wherein the two sides of the door-type frame are respectively provided with an O-type side frame, the top of the O-type side frame is vertically provided with a supporting arm, and the cross beam is connected between the supporting arms at the two sides.

5. The door-type electromagnetic handling machine of claim 4, wherein the O-shaped side frames comprise a bottom beam and left and right arc frames connected to two sides of the bottom beam, the left and right arc frames being connected to the bottom of the support arm in a converging manner.

6. The door-type electromagnetic handling machine of claim 5, wherein the left and right arc frames are each i-shaped in cross section.

7. The door type electromagnetic loading and unloading machine according to claim 1, wherein the part loading and unloading area is divided into A, B, C, D areas, the AB area and the CD area are respectively arranged on one side, and a numerical control plane drilling machine is respectively arranged on the four areas, so that loading and unloading can be carried out on the CD area while the AB area is processed.