CN220894493U - Detection device for detecting LED lamp panel - Google Patents
Detection device for detecting LED lamp panel Download PDFInfo
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- CN220894493U CN220894493U CN202322501322.1U CN202322501322U CN220894493U CN 220894493 U CN220894493 U CN 220894493U CN 202322501322 U CN202322501322 U CN 202322501322U CN 220894493 U CN220894493 U CN 220894493U
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- detecting
- led lamp
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- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 1
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Abstract
The utility model relates to the field of LED lamp panel detection, and discloses a detection device for detecting an LED lamp panel. It comprises the following steps: support, detection case, controller, elevating system, carrier plate platform, probe seat, LED pilot lamp and fixed plate, controller and detection case are all installed on the support, and the carrier plate platform is installed on the bottom plate of detection case, and elevating system installs on the roof of detection case, has the fixed plate at the mid-mounting of detection case, is equipped with the probe seat in the below of fixed plate, and elevating system's lift end passes through the through-hole on the fixed plate and is connected with the probe seat, installs the probe on the probe seat, installs the LED pilot lamp on the fixed plate, and the probe passes through the wire electricity and is connected in the LED pilot lamp, and elevating system's control end electricity connection director's control end. Through the design to the detector, can realize simply, light, detection efficiency is high, the simple operation, detection precision is good and early warning suggestion, and degree of automation is high in addition, avoids the factor of labor to influence and reduce detection cost.
Description
Technical Field
The utility model relates to the field of lamp panel detection, in particular to a detection device for detecting an LED lamp panel.
Background
With rapid development of science and technology, the living standard of people is improved, and illumination appliances are gradually updated. The change of lighting lamps from tungsten filament lamps to incandescent lamps, to LED lamps. At present, LED lamps in the market occupy a larger share, but the LED lamps can be damaged to different degrees in the production process, so that the yield of the LED lamps is affected. Once the defective LEDs are put into the market, they have a great influence on the life of people, and in order to avoid such occurrence, the LEDs need to be detected. The existing detector for detecting the LED lamp is heavy, low in detection efficiency, complex in operation, poor in detection precision, or free of detection early warning prompt and the like; the existing detectors are manually operated and detected, errors are easy to generate in manual operation, damage to the LED lamp can occur, and cost is increased.
Therefore, in view of the above problems, the existing detectors of LED lamp panels are still to be further improved.
Disclosure of utility model
The utility model aims to overcome the defects of heavy detector, low detection efficiency, complex operation, poor detection precision, no detection early warning prompt and the like of the existing LED lamp detection; the method has the advantages of manual detection, larger error, lower efficiency and the like; through the rationalization design to the detector, adopt support, detection case, controller, elevating system, support plate platform, probe seat, LED pilot lamp and fixed plate, can realize simply effectively, light, detection efficiency is high, the simple operation, detection precision is good and early warning suggestion etc. in addition degree of automation is high, avoids the influence of factor of labor and reduce detection cost etc..
The technical scheme of the utility model is as follows:
A detection device for detecting an LED lamp panel, the detection device comprising: support, detection case, controller, elevating system, carrier plate platform, probe seat, LED pilot lamp and fixed plate, the controller is all installed with the detection case on the support, the carrier plate platform is installed on the bottom plate of detection case, elevating system installs on the roof of detection case the mid-mounting of detection case has the fixed plate the below of fixed plate is equipped with the probe seat, elevating system's lift end passes through the through-hole on the fixed plate and with the probe seat is connected install on the probe seat the probe, the probe is used for touching to wait to detect the lamp plate, install on the fixed plate the LED pilot lamp, the probe pass through the wire electricity connect in the LED pilot lamp, elevating system's control end electricity is connected the control end of controller.
Further, the detection box is a square box body which is hollow and is provided with an opening at one side.
Further, the probe is made of metal copper.
Further, the lifting mechanism selects a lifting cylinder, the control end of the lifting cylinder is electrically connected with the control end of the controller, and the lifting end of the lifting cylinder is provided with the probe seat.
Further, the carrier plate platform includes spacing frame, objective table and spacing post, the objective table is installed spacing frame inboard, install on the objective table spacing post the standing groove has been seted up on the spacing frame.
Further, at least two limit posts are selected.
Further, the limiting frame and the objective table are made of plastic materials.
Further, the support plate platform also comprises a sensor, the sensor is installed on the limiting frame, a signal end of the sensor is electrically connected with a signal end of the controller, the sensor is used for collecting whether a lamp panel to be detected is accurately placed or not, then signals are transmitted to the controller, and the controller controls the lifting cylinder to descend.
Further, the sensor selects at least two.
Further, the sensor selects a pressure sensor.
Further, a guide post is arranged on the probe seat, a guide hole is arranged on the fixing plate, the guide post penetrates through the guide hole, and the cooperation of the guide post and the guide hole is used for stabilizing the lifting of the probe seat.
Further, at least two guide posts and guide holes are selected and symmetrically arranged.
Further, the probes are arranged in a rectangular mode, the probes arranged longitudinally are connected in series, the probes arranged transversely are connected in parallel, each probe arranged longitudinally is connected in series with an LED indicator lamp, and then an external power supply is electrically connected to the outside.
Further, the probe seat is made of plastic materials.
Further, the fixing plate is made of plastic materials.
Further, the detection box is made of plastic materials.
Advantageous effects
According to the utility model, through rationalizing the detector, the simple and easy, light and convenient detection efficiency, convenient operation, good detection precision, early warning prompt and the like can be effectively realized by adopting the bracket, the detection box, the controller, the lifting mechanism, the carrier plate platform, the probe seat, the LED indicator lamp and the fixing plate, the automation degree is high, the influence of artificial factors is avoided, the detection cost is reduced and the like. The driving action of the controller and the lifting cylinder is adopted, so that the lifting of the probe seat can be automatically realized, and the stable lifting of the probe seat can be realized by combining the cooperation of the guide post and the guide hole, namely, the probe can well touch and separate the lamp panel to be detected; the probes arranged in a matrix and the probe seats made of plastic insulation materials are adopted, so that mutual independence, mass detection and the like among the probes can be realized; the lamp panel collecting signals which are placed can be fed back to the controller by adopting the cooperation of the pressure sensor and the controller, so that the actions of the lifting cylinder and the like are controlled. The detection device can be widely applied to batch detection of the lamp panels.
Drawings
Fig. 1 is a schematic structural diagram of a detection device for detecting an LED lamp panel according to the present utility model.
Fig. 2 is a schematic structural diagram of another view angle of a detection device for detecting an LED lamp panel according to the present utility model.
Fig. 3 is a schematic diagram of a carrier plate of a detection device for detecting an LED lamp panel according to the present utility model.
Reference numerals: 01. a bracket; 02. a controller; 03. a detection box; 04. a lifting mechanism; 05. a limit frame; 06. a placement groove; 07. LED indicator lights; 08. a wire; 09. a probe seat; 10. a probe; 11. an objective table; 12. a limit column; 13. a pressure sensor; 14. a guide post; 15. and a fixing plate.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1 to 3, the detection device for detecting an LED lamp panel provided by the present utility model includes: the detection device comprises a bracket 01, a detection box 03, a controller 02, lifting mechanisms 04, a carrier plate table, probes 10, probe seats 09, LED indicator lamps 07 and a fixed plate 15, wherein the carrier plate table comprises a limit frame 05, an objective table 11, sensors and limit columns 12, the detection box 03 is a square box body which is hollow and is provided with an opening on one side, the probes 10 are made of copper, the lifting mechanisms 04 are respectively provided with lifting cylinders, the limit columns 12 are respectively provided with four, the limit frame 05 and the objective table 11 are respectively provided with plastic materials, the sensors are respectively provided with four pressure sensors 13, the probe seats 09 are respectively provided with plastic materials, the fixed plate 15 is provided with plastic materials, and the detection box 03 is provided with plastic materials;
The controller 02 and the detection box 03 are both arranged on the bracket 01, the carrier plate platform is arranged on the bottom plate of the detection box 03, the lifting mechanism 04 is arranged on the top plate of the detection box 03, the middle part of the detection box 03 is provided with a fixed plate 15, a probe seat 09 is arranged below the fixed plate 15, the lifting end of the lifting mechanism 04 is connected with the probe seat 09 through a through hole in the fixed plate 15, a probe 10 is arranged on the probe seat 09, the probe 10 is used for touching a lamp plate to be detected, the fixed plate 15 is provided with an LED indicator lamp 07, the probe 10 is electrically connected with the LED indicator lamp 07 through a wire 08, and the control end of the lifting mechanism 04 is electrically connected with the control end of the controller 02;
the control end of the lifting cylinder in the lifting mechanism 04 is electrically connected with the control end of the controller 02, and the lifting end of the lifting cylinder is provided with a probe seat 09; the object stage 11 in the carrier plate platform is arranged on the inner side of the limit frame 05, 4 limit posts 12 are arranged on the object stage 11, the 4 limit posts 12 are distributed on the periphery of the object stage 11, the limit frame 05 is provided with a placing groove 06, 4 pressure sensors 13 on the carrier plate platform are arranged on the inner side of the periphery of the limit frame 05, and signal ends of the pressure sensors 13 are electrically connected with signal ends of the controller 02; the probe seat 09 is provided with a guide post 14, the fixed plate 15 is provided with a guide hole, the guide post 14 passes through the guide hole, the cooperation of the guide post 14 and the guide hole is used for stabilizing the lifting of the probe seat 09, and the guide post 14 and the guide hole are respectively two and symmetrically arranged by taking a lifting cylinder as a central shaft;
The probes 10 are arranged in a rectangular shape, the probes 10 arranged longitudinally are connected in series, the probes 10 arranged transversely are connected in parallel, each of the probes 10 arranged longitudinally is connected in series with an LED indicator lamp 07, then the external power supply is connected to the external electricity, each LED indicator lamp 07 is further connected with a signal acquisition end of a controller electrically, and the lifting cylinder is controlled to rise after the lamp panel is detected.
The specific implementation principle of the utility model is as follows: after the detection device is assembled, the lamp panel to be detected is placed on the objective table and is limited and fixed through the limiting column, after the lamp panel is completely fixed, the pressure sensor around the lamp panel is triggered simultaneously, the pressure sensor transmits collected signals to the controller, the controller controls the lifting cylinder to descend, then the probe seat is driven to descend, the probe is enabled to touch the lamp panel, the lamp panel is electrified through an external power supply, if the lamp panel is good, the LED indicator lights up, otherwise, the lamp panel is extinguished, an electric signal of the LED indicator light is collected through the controller, the lifting of the lifting cylinder is controlled, the lamp panel is taken out, the detection of the lamp panel is completed once, and the like.
Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. A detection device for detecting an LED lamp panel, the detection device comprising: support, detection case, controller, elevating system, carrier plate platform, probe seat, LED pilot lamp and fixed plate, the controller is all installed with the detection case on the support, the carrier plate platform is installed on the bottom plate of detection case, elevating system installs on the roof of detection case the mid-mounting of detection case has the fixed plate the below of fixed plate is equipped with the probe seat, elevating system's lift end passes through the through-hole on the fixed plate and with the probe seat is connected install on the probe seat the probe, the probe is used for touching to wait to detect the lamp plate, install on the fixed plate the LED pilot lamp, the probe pass through the wire electricity connect in the LED pilot lamp, elevating system's control end electricity is connected the control end of controller.
2. The detection device for detecting the LED lamp panel according to claim 1, wherein the lifting mechanism selects a lifting cylinder, a control end of the lifting cylinder is electrically connected with a control end of the controller, and a lifting end of the lifting cylinder is provided with the probe seat.
3. The detection device for detecting the LED lamp panel according to claim 1, wherein the carrier plate comprises a limiting frame, an objective table and a limiting column, the objective table is installed on the inner side of the limiting frame, the limiting column is installed on the objective table, and a placing groove is formed in the limiting frame.
4. The detection device for detecting the LED lamp panel according to claim 3, wherein the carrier plate table further comprises a sensor, the sensor is mounted on the limiting frame, and a signal end of the sensor is electrically connected with a signal end of the controller.
5. The detection device for detecting the LED lamp panel according to claim 1, wherein the probe seat is provided with a guide post, the fixing plate is provided with a guide hole, the guide post penetrates through the guide hole, and the cooperation of the guide post and the guide hole is used for stabilizing the lifting of the probe seat.
6. The device for detecting the LED lamp panel according to claim 5, wherein at least two guide posts and at least two guide holes are symmetrically arranged.
7. The detection device for detecting the LED lamp panel according to claim 1, wherein the probes are arranged in a rectangular shape, the probes arranged longitudinally are connected in series, the probes arranged transversely are connected in parallel, and each probe arranged longitudinally is connected in series with an LED indicator lamp.
8. The device for detecting an LED lamp panel according to claim 1, wherein the probe holder is made of plastic.
9. The device for detecting the LED lamp panel according to claim 8, wherein the fixing plate is made of plastic.
10. The device for detecting the LED lamp panel according to claim 1, wherein the detection box is made of plastic.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202322501322.1U CN220894493U (en) | 2023-09-14 | 2023-09-14 | Detection device for detecting LED lamp panel |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202322501322.1U CN220894493U (en) | 2023-09-14 | 2023-09-14 | Detection device for detecting LED lamp panel |
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Publication Number | Publication Date |
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CN220894493U true CN220894493U (en) | 2024-05-03 |
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Application Number | Title | Priority Date | Filing Date |
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CN202322501322.1U Active CN220894493U (en) | 2023-09-14 | 2023-09-14 | Detection device for detecting LED lamp panel |
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CN (1) | CN220894493U (en) |
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2023
- 2023-09-14 CN CN202322501322.1U patent/CN220894493U/en active Active
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