CN220880047U - Flat iron horizontal bending machine for grounding system of photovoltaic power station - Google Patents

Flat iron horizontal bending machine for grounding system of photovoltaic power station Download PDF

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Publication number
CN220880047U
CN220880047U CN202322474628.2U CN202322474628U CN220880047U CN 220880047 U CN220880047 U CN 220880047U CN 202322474628 U CN202322474628 U CN 202322474628U CN 220880047 U CN220880047 U CN 220880047U
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China
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bending
flat iron
base
photovoltaic power
disc
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CN202322474628.2U
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Chinese (zh)
Inventor
袁丙青
曹冬梅
张鑫
武云峰
胡洋
王宇琴
刘辉
冯君海
冯志富
高光甫
崔立钊
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Northman Energy Technology Beijing Co ltd
Yingshang Three Gorges New Energy Wind Power Co ltd
Three Gorges New Energy Wan'an Power Generation Co ltd
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Northman Energy Technology Beijing Co ltd
Yingshang Three Gorges New Energy Wind Power Co ltd
Three Gorges New Energy Wan'an Power Generation Co ltd
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Application filed by Northman Energy Technology Beijing Co ltd, Yingshang Three Gorges New Energy Wind Power Co ltd, Three Gorges New Energy Wan'an Power Generation Co ltd filed Critical Northman Energy Technology Beijing Co ltd
Priority to CN202322474628.2U priority Critical patent/CN220880047U/en
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Abstract

The embodiment of the application provides a flat iron horizontal bending machine for a grounding system of a photovoltaic power station, which comprises the following components: the base is a square platform and is used for bearing all parts of the flat iron horizontal bending machine; the support frame comprises a support surface and a support column, wherein the support surface is fixedly connected with the support column and used for fixedly supporting the base; the compaction roller is fixed on the base and is used for clamping the flat iron material; the bending knife is used for bending the flat iron material according to a required angle; the control rod comprises a connecting plate and a holding rod which are welded into a whole, wherein a pressing roller fixing hole and a bending cutter fixing part are formed in the connecting plate; and the limiting clamp is fixed on the base and is used for limiting the bending position of the flat iron material. The application can bend the flat iron material according to the required bending angle, and realize direct wide-face and wide-face lap welding.

Description

Flat iron horizontal bending machine for grounding system of photovoltaic power station
Technical Field
The application relates to the field of photovoltaics, in particular to a flat iron horizontal bending machine for a grounding system of a photovoltaic power station.
Background
The grounding system of the photovoltaic power station has the functions of ensuring the safety and stability of a power system, preventing personnel from getting electric shock, reducing equipment faults and improving the power quality. The ring network grounding can discharge fault current in the power system to the ground, so that personal safety is protected; meanwhile, the voltage stress of equipment insulation can be reduced, the service life of the equipment is prolonged, and the influence of electromagnetic interference, lightning stroke and the like on a power system is reduced. Therefore, in building and operating photovoltaic power plants, it is critical that the ring network ground standard be properly implemented and strictly performed.
In the construction process of the grounding system of the photovoltaic power station, equipment grounding, support grounding, grounding main ring network and the like with more workload are provided. The grounding material used for the support grounding and grounding main ring network is generally hot galvanized flat iron, and the hot galvanized flat iron is welded and subjected to corrosion prevention treatment. In the prior art, when hot dip galvanized flat iron is welded in a T-shaped lap joint, for example, the width of the flat iron is 50mm, the area of a T-shaped lap joint welding position is 50x50mm 2, the ring network grounding standard requires that the width of the flat iron is taken as the side length, and more than 2 times of square area is formed, namely, the area of the lap joint position is more than or equal to 100x100mm 2, so that the area of the T-shaped direct lap joint position cannot meet the requirements in the construction standard, and a section of flat iron needs to be additionally added at the lap joint position so as to meet the requirements on the hot dip galvanized flat iron welding and the lap joint surface in the construction standard. When the process is used for construction, the workload of welders is increased, the waste of grounding materials is caused, and the work of corrosion prevention treatment on welded junctions is increased.
Disclosure of utility model
Aiming at the technical problems in the prior art, the application provides a flat iron horizontal bending machine for a grounding system of a photovoltaic power station, which can bend flat iron materials according to a required bending angle to realize direct wide-face-to-wide-face lap welding; meanwhile, the structural member is light, easy to assemble and disassemble and convenient to move.
The application provides a flat iron horizontal bending machine for a grounding system of a photovoltaic power station, which comprises the following components: the base is a square platform and is used for bearing all parts of the flat iron horizontal bending machine; the support frame comprises a support surface and a support column, wherein the support surface is fixedly connected with the support column and used for fixedly supporting the base; the compaction roller is fixed on the base and is used for clamping the flat iron material; the bending knife is used for bending the flat iron material according to a required angle; the control rod comprises a connecting plate and a holding rod which are welded into a whole, wherein a pressing roller fixing hole and a bending cutter fixing part are formed in the connecting plate; and the limiting clamp is fixed on the base and is used for limiting the bending position of the flat iron material.
Optionally, the base comprises a bottom plate and base fixing parts, wherein base fixing holes are respectively formed in four corners of the bottom plate, and the connecting piece passes through the base fixing holes to fix the bottom plate on the supporting frame; the base fixing part is a hollow cylinder, threads are arranged on the inner wall of the hollow cylinder, and the base fixing part and the bottom plate are welded together.
Optionally, the compaction roller comprises a compaction roller upper disc and a compaction roller lower disc, wherein the compaction roller upper disc is disc-shaped, and a compaction roller upper disc fixing hole is formed in the center of the compaction roller upper disc; the pressing roller lower disc comprises a pressing roller boss and a pressing roller chassis, and the pressing roller boss and the pressing roller chassis are welded together; the outer edge diameter of the pinch roller chassis is the same as that of the pinch roller upper disc, the centers of the pinch roller boss and the pinch roller chassis are provided with a pinch roller lower disc fixing hole, and the diameter of the pinch roller lower disc fixing hole is larger than that of the base fixing part.
Optionally, the thickness of the pinch roller boss is greater than the thickness of the flat iron material.
Optionally, the bending knife comprises a bending knife upper disc and a bending knife lower disc; wherein the upper disc of the bending cutter is disc-shaped, and a fixing hole of the upper disc of the bending cutter is arranged in the center of the upper disc; the bending cutter lower disc comprises a bending cutter boss and a bending cutter chassis, and the bending cutter boss and the bending cutter chassis are welded together; the diameter of the bending cutter chassis is the same as that of the outer edge of the bending cutter upper disc, bending cutter lower disc fixing holes are formed in the centers of the bending cutter boss and the bending cutter chassis, and the diameter of the bending cutter lower disc fixing holes is larger than that of the bending cutter fixing part of the control rod.
Optionally, the thickness of the bending blade boss is greater than the thickness of the flat iron material.
Optionally, when the control lever rotates, the bending knife fixed on the control lever rotates along with the control lever, and rotates around the bending knife fixing part of the control lever as an axis.
Optionally, one end of the connecting plate of the control rod is a disc-shaped metal plate provided with a pressing roller fixing hole, and the other end of the connecting plate is a strip-shaped metal plate welded with the bending knife fixing part; wherein, disc metal sheet and bar metal sheet are integrated into one piece's metal sheet.
Optionally, the control rod further comprises a sleeve rod, the sleeve rod is a hollow steel tube, the diameter of the sleeve rod is larger than that of the holding rod, and the sleeve rod is sleeved on the holding rod to lengthen the moment of the control rod.
Optionally, the limiting clip comprises a C-shaped fixing clip and a limiting clip fixing member, wherein the flat iron material is placed in a slot of the C-shaped fixing clip, and the flat iron material is clamped by adjusting the limiting clip fixing member.
According to the application, through the design of the flat iron horizontal bending machine of the grounding system of the photovoltaic power station, flat iron materials are bent according to a required bending angle, so that direct wide-face and wide-face lap welding is realized; meanwhile, the structural member is light, easy to assemble and disassemble and convenient to move.
Drawings
Preferred embodiments of the present application will be described in further detail below with reference to the attached drawing figures, wherein:
fig. 1 is a schematic perspective view of a flat iron horizontal bending machine for a grounding system of a photovoltaic power plant according to one embodiment of the present application;
FIG. 2 is one of the structural schematic diagrams of a flat iron horizontal bending machine for a photovoltaic power plant grounding system according to one embodiment of the present application;
FIG. 3 is a second schematic view of a flat iron horizontal bending machine for a photovoltaic power generation grounding system, according to one embodiment of the present application;
Fig. 4 is a schematic view of the structure of a base of a flat iron horizontal bending machine for a grounding system of a photovoltaic power plant according to one embodiment of the present application;
FIG. 5 is a schematic view of the pinch roller of a flat iron horizontal bending machine for a photovoltaic power generation grounding system according to one embodiment of the present application;
Fig. 6 is a schematic view of a bending blade for a flat iron horizontal bending machine for a photovoltaic power generation system according to one embodiment of the present application;
fig. 7 is a schematic view of the structure of a lever of a flat iron horizontal bending machine for a grounding system of a photovoltaic power plant according to one embodiment of the present application;
Fig. 8 is a schematic view of a loop bar of a flat iron horizontal bending machine for a grounding system of a photovoltaic power plant according to one embodiment of the present application; and
Fig. 9 is a schematic view of a stop clip for a flat iron horizontal bending machine for a photovoltaic power generation grounding system, according to one embodiment of the present application.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present application more apparent, the technical solutions of the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present application, and it is apparent that the described embodiments are some embodiments of the present application, but not all embodiments of the present application. All other embodiments, which can be made by those skilled in the art based on the embodiments of the application without making any inventive effort, are intended to be within the scope of the application.
In the following detailed description, reference is made to the accompanying drawings, which form a part hereof, and in which is shown by way of illustration specific embodiments of the application. In the drawings, like reference numerals describe substantially similar components throughout the different views. Various specific embodiments of the application are described in sufficient detail below to enable those skilled in the art to practice the teachings of the application. It is to be understood that other embodiments may be utilized or structural, logical, or electrical changes may be made to embodiments of the present application.
The flat iron horizontal bending machine is special equipment for a flat iron horizontal bending process in a grounding system of a photovoltaic power station. The efficient and accurate horizontal bending treatment of the flat iron material is realized through cooperation of the machine body, the bending die, the control system and the hydraulic system. When the flat iron horizontal bending machine is used for horizontally bending the flat iron of the grounding system of the photovoltaic power station, an operator firstly places a flat iron material on a bending die and sets a bending angle according to design requirements.
In the prior art, there are mainly electric flat iron horizontal bending machines and manual flat iron horizontal bending machines. For the electric flat iron horizontal bending machine, the electric flat iron horizontal bending machine mainly comprises a machine body, a bending die, a control system and a hydraulic system. The fuselage is the support structure of the whole bending machine, providing support and stability. The bending die is used for fixing and positioning the flat iron material and can be adjusted and replaced according to the required bending angle. The control system is responsible for controlling the operation of the bending machine and setting the bending angle, and is usually controlled by a computer, so that the operation is simple and convenient. The hydraulic system provides the necessary pressure and force to ensure a stable and accurate bending process. And starting the bending machine through the control system, and horizontally bending the flat iron material along the bending die by using the hydraulic system to apply force to obtain the flat iron material in a bending shape meeting the requirement.
For a manual flat iron horizontal bending machine, the manual flat iron horizontal bending machine mainly comprises a machine body, a bending die and a hydraulic system. When the bending die is used, the flat iron material is manually bent horizontally along the bending die by manpower, so that the flat iron material with the bending shape meeting the requirement is obtained.
The electric flat iron horizontal bending machine is more labor-saving in operation compared with a manual flat iron horizontal bending machine, but is inconvenient to move. The manual flat iron horizontal bending machine in the prior art is convenient to move, but has large volume and heavy equipment because of a hydraulic system, and can be completed by two people usually in cooperation when in use.
Fig. 1 is a schematic perspective view of a flat iron horizontal bending machine for a grounding system of a photovoltaic power plant according to one embodiment of the present application. Fig. 2 is one of the structural schematic diagrams of a flat iron horizontal bending machine for a grounding system of a photovoltaic power plant according to one embodiment of the present application. Fig. 3 is a second schematic structural view of a flat iron horizontal bending machine for a grounding system of a photovoltaic power plant according to one embodiment of the present application. As shown in fig. 1 and 2, and in combination with fig. 3, the present application provides a flat iron horizontal bending machine 100 for a grounding system of a photovoltaic power plant, comprising: base 1, support frame 2, pinch roller 3, sword 4 of bending, control lever 5 and spacing clamp 6. In some embodiments of the present application, the support frame 2 includes a support surface 21 and a support column 22, where the support surface 21 is fixedly connected to the support column 22, so as to fixedly support the base 1. It should be noted that, during implementation, according to the concrete condition of job site, the support frame can draw materials locally, as long as satisfy can be with the firm fixed of base. The flat iron horizontal bending machine has the advantages of high efficiency and accuracy. The bending machine can finish a large number of bending tasks in a short time, and can ensure the accuracy and consistency of bending angles. This is critical for photovoltaic power plant grounding systems because the flat iron connectors of the grounding system need to have stable mechanical and electrical properties to ensure safe and reliable operation of the system.
Fig. 4 is a schematic view of the structure of a base of a flat iron horizontal bending machine for a grounding system of a photovoltaic power plant according to one embodiment of the present application. In some embodiments of the present application, as shown in fig. 4, base 1 of flat iron horizontal bending machine 100 is a square platform for carrying the components of flat iron horizontal bending machine 100. In the present embodiment, the base 1 includes a bottom plate 11 and a base fixing portion 12. Wherein, be provided with base fixed orifices 13 respectively at the four angles of bottom plate 11, when the installation is fixed, pass base fixed orifices 13 through the connecting piece and fix bottom plate 11 on support frame 2, in this embodiment, the connecting piece adopts the screw. The base fixing part 12 is a hollow cylinder, threads are arranged on the inner wall of the base fixing part 12, and the base fixing part 12 and the bottom plate 11 are welded together.
Fig. 5 is a schematic view of the structure of a pinch roller of a flat iron horizontal bending machine for a grounding system of a photovoltaic power plant according to one embodiment of the present application. In some embodiments of the present application, as shown in fig. 5, pinch rollers 3 of flat iron horizontal bending machine 100 are fixed to base 1 for pinching flat iron material 7. The pinch roller 3 comprises a pinch roller upper disc 31 and a pinch roller lower disc 32, wherein the pinch roller upper disc 31 is disc-shaped, and a pinch roller upper disc fixing hole 311 is formed in the center of the pinch roller upper disc 31; the pinch roller lower plate 32 includes a pinch roller boss 321 and a pinch roller chassis 322, the pinch roller boss 321 and the pinch roller chassis 322 being welded together. The outer edge diameters of the pinch roller chassis 322 and the pinch roller upper disc 31 are the same, the centers of the pinch roller boss 321 and the pinch roller chassis 322 are provided with a pinch roller lower disc fixing hole 323, and the diameter of the pinch roller lower disc fixing hole 323 is larger than that of the base fixing portion 12. It should be noted that the thickness of the pinch roller boss 321 should be greater than the thickness of the flat iron material 7 to facilitate insertion of the flat iron material 7 between the pinch roller upper plate 31 and the pinch roller lower plate 32. In this embodiment, as shown in fig. 2 and 3, the pinch roller 3 may be fixed to the base 1 by bolts 14 to prevent sliding and displacement of the flat iron horizontal bending machine 100 during bending.
Fig. 6 is a schematic view of a bending blade for a flat iron horizontal bending machine for a photovoltaic power generation station grounding system according to one embodiment of the present application. In some embodiments of the application, as shown in fig. 6, a bending blade 4 is used to bend the flat iron material 7 at a desired angle. The bending blade 4 comprises a bending blade upper disc 41 and a bending blade lower disc 42; wherein the upper disc 41 of the bending cutter is disc-shaped, and the center of the upper disc 41 of the bending cutter is provided with a fixing hole 411 of the upper disc of the bending cutter; the lower bending blade disc 42 comprises a bending blade boss 421 and a bending blade chassis 422, and the bending blade boss 421 and the bending blade chassis 422 are welded together. In this embodiment, the diameter of the outer edge of the bending blade chassis 422 is the same as that of the bending blade upper plate 41. The center of the bending cutter boss 421 and the bending cutter chassis 422 is provided with a bending cutter lower disc fixing hole 423, and the diameter of the bending cutter lower disc fixing hole 423 is larger than that of the bending cutter fixing part 53 of the control rod 5. It should be noted that the thickness of the bending blade boss 421 should be greater than the thickness of the flat iron material 7, so as to facilitate the insertion of the flat iron material 7 between the bending blade upper plate 41 and the bending blade lower plate 42.
Fig. 7 is a schematic view of the structure of a lever for a flat iron horizontal bending machine for a grounding system of a photovoltaic power plant according to one embodiment of the present application. In some embodiments of the present application, as shown in fig. 7, the control rod 5 of the flat iron horizontal bending machine 100 includes a connecting plate 51 and a holding rod 52 welded as one body, wherein a compression roller fixing hole 511 and a bending knife fixing portion 512 are formed on the connecting plate 51. When the control lever 5 rotates, the bending blade 4 fixed to the control lever 5 rotates along with the control lever 5, and rotates around the bending blade fixing portion 53 of the control lever 5. One end of the connecting plate 51 of the control rod is a disc-shaped metal plate provided with a pinch roller fixing hole 54, and the other end is a strip-shaped metal plate welded with the bending knife fixing part; wherein, disc metal sheet and bar metal sheet are integrated into one piece's metal sheet.
Fig. 8 is a schematic view of a loop bar of a flat iron horizontal bending machine for a grounding system of a photovoltaic power plant according to one embodiment of the present application. In some embodiments of the present application, as shown in fig. 8, the control rod 5 further includes a sleeve 55, and the sleeve 55 is a hollow steel tube having a diameter greater than the diameter of the grip 52. In operation, when a large moment is required, the sleeve rod 55 is sleeved on the holding rod 52 to lengthen the length of the control rod 5, so that the moment is increased, and the operator saves more labor.
Fig. 9 is a schematic view of a stop clip for a flat iron horizontal bending machine for a photovoltaic power generation grounding system, according to one embodiment of the present application. In some embodiments of the present application, as shown in fig. 9, a limiting clip 6 of a flat iron horizontal bending machine 100 is fixed on the base 1, and is used for limiting the bending position of the flat iron material 7. In the present embodiment, the stopper clamp 6 includes a C-shaped fixing clamp 61 and a stopper clamp fixing piece 62. Wherein, place flat iron material 7 in the fluting 63 of C shape fixation clamp 61, through adjusting spacing clamp mounting 62 in order to clip flat iron material 7, prevent flat iron material 7 to produce the aversion in bending process.
According to the application, through the design of the flat iron horizontal bending machine of the grounding system of the photovoltaic power station, the flat iron material in a flat shape can be bent according to the required bending angle, so that the direct wide-face and wide-face lap welding is realized, and the design requirement of the grounding system is met. When the process is used for construction, the workload of welders is reduced, the waste of grounding materials is avoided, and the welding port is not required to be subjected to corrosion prevention treatment. Meanwhile, the structure is light, easy to assemble and disassemble and convenient to move.
The above embodiments are provided for illustrating the present application and not for limiting the present application, and various changes and modifications may be made by one skilled in the relevant art without departing from the scope of the present application, therefore, all equivalent technical solutions shall fall within the scope of the present disclosure.

Claims (10)

1. A flat iron horizontal bending machine for a photovoltaic power plant grounding system, comprising:
The base is a square platform and is used for bearing all parts of the flat iron horizontal bending machine;
The support frame comprises a support surface and a support column, wherein the support surface is fixedly connected with the support column and used for fixedly supporting the base;
The compaction roller is fixed on the base and is used for clamping the flat iron material;
the bending knife is used for bending the flat iron material according to a required angle;
The control rod comprises a connecting plate and a holding rod which are welded into a whole, wherein a pressing roller fixing hole and a bending cutter fixing part are formed in the connecting plate; and
And the limiting clamp is fixed on the base and is used for limiting the bending position of the flat iron material.
2. The flat iron horizontal bending machine for a grounding system of a photovoltaic power plant according to claim 1, wherein the base comprises a base plate and base fixing parts, wherein base fixing holes are respectively arranged at four corners of the base plate, and connecting pieces pass through the base fixing holes to fix the base plate on the supporting frame; the base fixing part is a hollow cylinder, threads are arranged on the inner wall of the hollow cylinder, and the base fixing part and the bottom plate are welded together.
3. The flat iron horizontal bending machine for the grounding system of the photovoltaic power station according to claim 2, wherein the compaction roller comprises a compaction roller upper disc and a compaction roller lower disc, wherein the compaction roller upper disc is disc-shaped, and a compaction roller upper disc fixing hole is formed in the center of the compaction roller upper disc; the pressing roller lower disc comprises a pressing roller boss and a pressing roller chassis, and the pressing roller boss and the pressing roller chassis are welded together; the outer edge diameter of the pinch roller chassis is the same as that of the pinch roller upper disc, the centers of the pinch roller boss and the pinch roller chassis are provided with a pinch roller lower disc fixing hole, and the diameter of the pinch roller lower disc fixing hole is larger than that of the base fixing part.
4. A flat iron horizontal bending machine for a grounding system of a photovoltaic power plant according to claim 3, wherein the thickness of the pinch roller boss is greater than the thickness of the flat iron material.
5. The flat iron horizontal bending machine for a photovoltaic power plant grounding system of claim 1, wherein the bending blade comprises a bending blade upper disc and a bending blade lower disc; wherein the upper disc of the bending cutter is disc-shaped, and a fixing hole of the upper disc of the bending cutter is arranged in the center of the upper disc; the bending cutter lower disc comprises a bending cutter boss and a bending cutter chassis, and the bending cutter boss and the bending cutter chassis are welded together; the diameter of the bending cutter chassis is the same as that of the outer edge of the bending cutter upper disc, bending cutter lower disc fixing holes are formed in the centers of the bending cutter boss and the bending cutter chassis, and the diameter of the bending cutter lower disc fixing holes is larger than that of the bending cutter fixing part of the control rod.
6. The flat iron horizontal bending machine for a grounding system of a photovoltaic power plant according to claim 5, wherein the thickness of the bending blade boss is greater than the thickness of the flat iron material.
7. The flat iron horizontal bending machine for a grounding system of a photovoltaic power plant according to claim 5, wherein when the control lever is rotated, the bending blade fixed to the control lever is rotated along with the control lever while rotating about a bending blade fixing portion of the control lever as an axis.
8. The flat iron horizontal bending machine for the grounding system of the photovoltaic power station according to claim 1, wherein one end of the connecting plate of the control rod is a disc-shaped metal plate provided with a pressing roller fixing hole, and the other end of the connecting plate is a strip-shaped metal plate welded with the bending knife fixing part; wherein, disc metal sheet and bar metal sheet are integrated into one piece's metal sheet.
9. The flat iron horizontal bending machine for a grounding system of a photovoltaic power plant according to claim 1, wherein the control rod further comprises a sleeve rod, the sleeve rod is a hollow steel tube, the diameter of the sleeve rod is larger than that of the holding rod, and the sleeve rod is sleeved on the holding rod to lengthen the moment of the control rod.
10. The flat iron horizontal bending machine for a photovoltaic power plant grounding system of claim 1, wherein said stop clip comprises a C-shaped retention clip and a stop clip fixture, wherein said flat iron material is placed in a slot of said C-shaped retention clip, said stop clip fixture being adjusted to clamp said flat iron material.
CN202322474628.2U 2023-09-12 2023-09-12 Flat iron horizontal bending machine for grounding system of photovoltaic power station Active CN220880047U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202322474628.2U CN220880047U (en) 2023-09-12 2023-09-12 Flat iron horizontal bending machine for grounding system of photovoltaic power station

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202322474628.2U CN220880047U (en) 2023-09-12 2023-09-12 Flat iron horizontal bending machine for grounding system of photovoltaic power station

Publications (1)

Publication Number Publication Date
CN220880047U true CN220880047U (en) 2024-05-03

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ID=90879702

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Application Number Title Priority Date Filing Date
CN202322474628.2U Active CN220880047U (en) 2023-09-12 2023-09-12 Flat iron horizontal bending machine for grounding system of photovoltaic power station

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