CN220879292U - External mold spraying equipment for cast steel workshop - Google Patents
External mold spraying equipment for cast steel workshop Download PDFInfo
- Publication number
- CN220879292U CN220879292U CN202322438172.4U CN202322438172U CN220879292U CN 220879292 U CN220879292 U CN 220879292U CN 202322438172 U CN202322438172 U CN 202322438172U CN 220879292 U CN220879292 U CN 220879292U
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- CN
- China
- Prior art keywords
- spraying
- valve
- paint bucket
- cistern
- cast steel
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 238000005507 spraying Methods 0.000 title claims abstract description 61
- 229910001208 Crucible steel Inorganic materials 0.000 title claims abstract description 16
- 239000003973 paint Substances 0.000 claims abstract description 55
- 238000012423 maintenance Methods 0.000 claims abstract description 32
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 17
- 239000011248 coating agent Substances 0.000 claims abstract description 12
- 238000000576 coating method Methods 0.000 claims abstract description 12
- 238000010992 reflux Methods 0.000 claims description 9
- 238000000034 method Methods 0.000 abstract description 12
- 230000008569 process Effects 0.000 abstract description 10
- 230000003111 delayed effect Effects 0.000 abstract description 2
- 238000003756 stirring Methods 0.000 description 10
- 238000005266 casting Methods 0.000 description 5
- 230000006872 improvement Effects 0.000 description 5
- 238000007599 discharging Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 239000007788 liquid Substances 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Nozzles (AREA)
Abstract
The utility model relates to the technical field of cast steel processing, in particular to an external mold spraying device for a cast steel workshop. The spraying device solves the problems that the spraying workload of workers is reduced, and the quality is affected. It includes paint bucket and cistern, is equipped with agitator motor on the paint bucket top, and agitator motor's output is connected with the puddler, and the bottom of puddler extends to the paint bucket interior bottom of surveying, and the top of cistern is equipped with the spraying board, and the spraying board middle part is equipped with the spraying template of fretwork, is connected with the backward flow part between the bottom of cistern and the paint bucket, and the top of paint bucket is less than the bottom opening of cistern, is equipped with ejection of compact part between the top of paint bucket and cistern, and ejection of compact part is used for drawing paint bucket interior coating and carries it to spraying template department. The whole spraying process does not need to be manually participated, and the spraying power standard is formulated according to the process requirements of different workpieces; the maintenance pump ensures the effective spraying operation, the spraying period is not delayed due to the failure of the water pump, and the processing efficiency is improved.
Description
Technical Field
The utility model relates to the technical field of cast steel processing, in particular to an external mold spraying device for a cast steel workshop.
Background
In the process of casting and core making by a user, the casting material is usually heated first, then the casting material is converted from a solid state to a liquid state, then the liquid casting material is received by a mold frame, and finally the casting material is formed into an article required by the user by cooling and solidifying.
Generally speaking, the cold core outer mold is manually brushed by 4 persons every shift, the workload of workers is very large, the productivity is very low, even some corner angles and pits cannot be manually brushed, a large amount of manpower and financial resources are wasted, and meanwhile, the quality problem of products is brought.
Disclosure of Invention
The utility model provides the external mold spraying equipment for the cast steel workshop, the whole spraying process does not need to be manually participated, each work of each line is totally saved in labor cost, the productivity per work of each line is improved by 9.3%, and meanwhile, the spraying power standard is formulated according to the process requirements of different workpieces, so that the quality of products is controlled more strictly; the coating can flow to the cistern top through check valve, auxiliary feed pipe, butterfly valve, maintenance pump and maintenance valve, guarantees the smooth transportation of coating, and the maintenance pump guarantees the effective of spraying work through the interior coating of paint bucket, can not delay the spraying time limit for a project because of the water pump trouble, promotes machining efficiency.
In order to solve the technical problems, the utility model adopts the following technical scheme:
Cast steel workshop external mold spraying equipment, including paint bucket and cistern, be equipped with agitator motor on the paint bucket top, agitator motor's output is connected with the puddler, the bottom of puddler extends to the interior bottom of surveying of paint bucket, the top of cistern is equipped with the spraying board, the spraying board middle part is equipped with the spraying template of fretwork, be connected with the backward flow part between the bottom of cistern and the paint bucket, the top of paint bucket is less than the bottom opening of cistern, be equipped with ejection of compact part between the top of paint bucket and cistern, ejection of compact part is used for drawing paint in the paint bucket and carries it to spraying template department.
As a further improvement of the utility model, the number of the spraying templates is two.
As a further improvement of the utility model, the discharging part comprises a water pump, a valve, three-way connectors, flow guiding pipes and one-way valves, wherein the number of the flow guiding pipes is two, the top ends of the flow guiding pipes are communicated with the top end of the reservoir and are positioned above the spraying plate, the bottom ends of the flow guiding pipes are connected with the three-way connectors, the remaining interfaces of the three-way connectors are connected with the valve, the other ends of the valve are connected with the one-way valves, and the feeding ends of the one-way valves are communicated with the paint bucket.
As a further improvement of the utility model, a maintenance pipe is connected between the three-way joint and the valve, the maintenance pipe is provided with a maintenance valve, the bottom end of the maintenance pipe is connected with a maintenance pump, the maintenance pump is connected with an auxiliary feeding pipe, the auxiliary feeding pipe is connected with the one-way valve, and the auxiliary feeding pipe is connected with a butterfly valve.
As a further improvement of the present utility model, the check valve is a check valve.
As a further improvement of the utility model, the reflux unit comprises a reflux pipe and a stop valve, wherein two ends of the reflux pipe are respectively communicated with the bottom end of the reservoir and the paint bucket, and the stop valve is arranged at two ends of the reflux pipe.
The utility model has the beneficial effects that: the whole spraying process does not need to be manually participated, each line and each shift save the labor cost, the productivity of each line and each shift is improved by 9.3 percent, and meanwhile, the spraying power standard is formulated according to the process requirements of different workpieces, so that the product quality is controlled more strictly; the coating can flow to the cistern top through check valve, auxiliary feed pipe, butterfly valve, maintenance pump and maintenance valve, guarantees the smooth transportation of coating, and the maintenance pump guarantees the effective of spraying work through the interior coating of paint bucket, can not delay the spraying time limit for a project because of the water pump trouble, promotes machining efficiency.
Drawings
Fig. 1 is a schematic structural view of the external mold spraying equipment of the cast steel workshop.
Fig. 2 is a top view of the mounting structure of the discharge member and the maintenance pump.
Fig. 3 is a side view of a mounting structure for a service pump.
Detailed Description
The utility model will be further described with reference to examples and drawings, to which reference is made, but which are not intended to limit the scope of the utility model.
In fig. 1-3, there are: 1. a paint bucket; 2. a reservoir; 3. a stirring motor; 4. a stirring rod; 5. spraying a plate; 6. spraying a template; 7. a reflow member; 71. a return pipe; 72. a stop valve; 8. a discharge member; 81. a water pump; 82. a valve; 83. a three-way joint; 84. a flow guiding pipe; 85. a one-way valve; 9. maintaining the pipe; 10. maintaining the valve; 11. maintaining the pump; 12. an auxiliary feeding pipe; 13. butterfly valve.
As shown in figures 1-3, cast steel workshop external mold spraying equipment comprises a paint bucket 1 and a water reservoir 2, wherein a stirring motor 3 is arranged on the top end of the paint bucket 1, the output end of the stirring motor 3 is connected with a stirring rod 4, the bottom end of the stirring rod 4 extends to the inner bottom of the paint bucket 1, the top end of the water reservoir 2 is provided with a spraying plate 5, the middle part of the spraying plate 5 is provided with a hollow spraying template 6, a reflux part 7 is connected between the bottom end of the water reservoir 2 and the paint bucket 1, the top end of the paint bucket 1 is lower than the bottom end opening of the water reservoir 2, a discharging part 8 is arranged between the top ends of the paint bucket 1 and the water reservoir 2, and the discharging part 8 is used for extracting paint in the paint bucket 1 and conveying the paint to the spraying template 6.
In this embodiment, the number of the painting templates 6 is two.
In this embodiment, the discharging component 8 includes a water pump 81, a valve 82, a three-way joint 83, a flow guiding pipe 84 and a one-way valve 85, the number of the flow guiding pipes 84 is two, the top end of the flow guiding pipe 84 is communicated with the top end of the reservoir 2 and is located above the spraying plate 5, the bottom end of the flow guiding pipe 84 is connected with the three-way joint 83, the remaining interface of the three-way joint 83 is connected with the valve 82, the other end of the valve 82 is connected with the one-way valve 85, and the feeding end of the one-way valve 85 is communicated with the paint bucket 1.
In this embodiment, a maintenance pipe 9 is connected between the three-way joint 83 and the valve 82, a maintenance valve 10 is arranged on the maintenance pipe 9, a maintenance pump 11 is connected to the bottom end of the maintenance pipe 9, an auxiliary feeding pipe 12 is connected to the maintenance pump 11, the auxiliary feeding pipe 12 is connected to the one-way valve 85, and a butterfly valve 13 is connected to the auxiliary feeding pipe 12.
In this embodiment, the check valve 85 is a check valve.
In this embodiment, the return unit 7 includes a return pipe 71 and a shut-off valve 72, both ends of the return pipe 71 are respectively communicated with the bottom end of the reservoir 2 and the paint bucket 1, and the shut-off valve 72 is provided at both ends of the return pipe 71.
Working principle:
Before use, the maintenance valve 10 and the butterfly valve 13 are closed firstly, the valve 82 is a manual valve, the check valve is closed, the manual valve is opened, the paint to be stirred is poured into the paint bucket 1, the stirring rod 4 is driven to rotate by the stirring motor 3, the mixed paint is stirred fully, when stirring is sufficient, the workpiece to be sprayed is installed in advance, the area to be sprayed is opposite to the spraying template 6, then the check valve and the valve 82 are opened, the paint in the paint bucket 1 is smoothly conveyed to the spraying plate 5 by the water pump 81, the spraying operation is completed by the spraying template 6, manual work is effectively saved, the automatic realization of spraying is realized, the return pipe 71 is opened, the paint is smoothly returned into the spraying bucket because the top end of the paint bucket 1 is lower than the bottom end opening of the reservoir 2, the paint for spraying is quickly recovered, the paint is continuously stirred by the stirring bucket, the paint is recycled, the whole spraying process does not need to be participated manually, each line is totally saved in labor cost, each line is improved by 9.3% per work capacity, and the spraying power standard is formulated according to the technological requirements of different workpieces, and the product quality is more strictly controlled; the one-way valve 85 is a check valve, so that paint is prevented from flowing in two directions, when the water pump 81 fails, the manual valve and the valve 82 are closed, the paint is stopped from being conveyed to the reservoir 2 along the paint bucket 1, the water pump 81 is convenient to maintain, the maintenance is convenient, and the reliability of the device is improved; at this time, the one-way valve 85 is not closed, the paint can be smoothly transported to the check valve, then the maintenance valve 10 and the butterfly valve 13 are opened, the paint can flow to the top end of the water reservoir 2 through the check valve, the auxiliary feeding pipe 12, the butterfly valve 13, the maintenance pump 11 and the maintenance valve 10, smooth transportation of the paint is ensured, the paint in the paint barrel 1 is ensured to be effectively carried out through the maintenance pump 11, the spraying period is not delayed due to the failure of the water pump 81, and the processing efficiency is improved.
All technical features in the embodiment can be freely combined according to actual needs.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.
The foregoing embodiments are preferred embodiments of the present utility model, and other embodiments are included, without departing from the spirit of the present utility model.
Claims (6)
1. Cast steel workshop external mold spraying equipment, including paint bucket (1) and cistern (2), be equipped with agitator motor (3) on paint bucket (1) top, the output of agitator motor (3) is connected with puddler (4), the bottom of puddler (4) extends to paint bucket (1) interior survey bottom, its characterized in that: the top of cistern (2) is equipped with spraying board (5), spraying board (5) middle part is equipped with spraying template (6) of fretwork, be connected with backward flow part (7) between the bottom of cistern (2) and coating bucket (1), the top of coating bucket (1) is less than the bottom opening of cistern (2), be equipped with ejection of compact part (8) between the top of coating bucket (1) and cistern (2), ejection of compact part (8) are used for drawing coating in coating bucket (1) and carry it to spraying template (6) department.
2. The cast steel shop external mold spraying apparatus as claimed in claim 1, wherein: the number of the spraying templates (6) is two.
3. The cast steel shop external mold spraying apparatus as claimed in claim 2, wherein: the utility model discloses a paint bucket, including ejection of compact part (8), including water pump (81), valve (82), three way connection (83), honeycomb duct (84) and check valve (85), the quantity of honeycomb duct (84) is two, the top of the top intercommunication cistern (2) of honeycomb duct (84) is located spraying board (5) top, the bottom of honeycomb duct (84) is connected with three way connection (83), the remaining interface of three way connection (83) is connected with valve (82), the other end and the check valve of valve (82) are connected, the feed end and the paint bucket intercommunication of check valve (85).
4. A cast steel shop external mold spraying apparatus as claimed in claim 3, wherein: the automatic feeding device is characterized in that a maintenance pipe (9) is connected between the three-way joint (83) and the valve (82), a maintenance valve (10) is arranged on the maintenance pipe (9), a maintenance pump (11) is connected to the bottom end of the maintenance pipe (9), an auxiliary feeding pipe (12) is connected to the maintenance pump (11), the auxiliary feeding pipe (12) is connected with a one-way valve (85), and a butterfly valve (13) is connected to the auxiliary feeding pipe (12).
5. The cast steel shop external mold spraying apparatus according to claim 4, wherein: the check valve (85) is a check valve.
6. The cast steel shop external mold spraying apparatus as claimed in claim 1, wherein: the reflux unit (7) comprises a reflux pipe (71) and a stop valve, wherein two ends of the reflux pipe (71) are respectively communicated with the bottom end of the reservoir and the paint bucket (1), and the stop valve is arranged at two ends of the reflux pipe (71).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202322438172.4U CN220879292U (en) | 2023-09-08 | 2023-09-08 | External mold spraying equipment for cast steel workshop |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202322438172.4U CN220879292U (en) | 2023-09-08 | 2023-09-08 | External mold spraying equipment for cast steel workshop |
Publications (1)
Publication Number | Publication Date |
---|---|
CN220879292U true CN220879292U (en) | 2024-05-03 |
Family
ID=90875453
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202322438172.4U Active CN220879292U (en) | 2023-09-08 | 2023-09-08 | External mold spraying equipment for cast steel workshop |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN220879292U (en) |
-
2023
- 2023-09-08 CN CN202322438172.4U patent/CN220879292U/en active Active
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