CN220868712U - Ceramic tile mortar paving device - Google Patents

Abstract

The utility model discloses a tile mortar paving device, which is characterized in that a rack is arranged as a working table surface for supporting tiles, a conveying bed formed by conveying rollers is arranged on the rack, the tiles can be horizontally moved forwards, a hopper is arranged at the tail end of the conveying bed, a conveying roller is arranged below the hopper, the conveying roller is driven by a motor and is used for pushing the tiles backwards by friction, a mortar roller is also arranged below the hopper, the mortar roller can extrude and smear mortar on the surfaces of the tiles, the mortar on the surfaces of the tiles can be formed into uneven shapes through a mortar splitter and a tooth-shaped scraping plate, so that the mortar meets the standards of wall surface tile paving, after the mortar is coated, the mortar is pushed to the rear side of the hopper under the action of the conveying roller, workers can take the mortar for use, and the automatic plastering of the tiles is realized by adopting machinery instead of manual plastering, so that the mortar smearing quality and consistency of the surfaces of the tiles are improved, and the mortar paving quality and efficiency of the tiles are greatly improved without relying on manual experience.

Description

Ceramic tile mortar paving device

Technical Field

The utility model belongs to the technical field of decoration engineering, and particularly relates to a tile mortar paving device.

Background

In the ceramic tile paving process, paving ash is leveled and the bricks are paved and leveled through vibration, in the traditional mode, sand ash is manually leveled by using a decoration master, the effect of vibration is achieved through knocking the brick surface, the paving ash height and the flatness are mastered by virtue of experience of a decoration worker, consistency of thickness is difficult to achieve, and materials are wasted.

The above information disclosed in the above background section is only for enhancement of understanding of the background art for the technology described herein and therefore it may contain some information that does not form the prior art that is already known in the country to a person of ordinary skill in the art.

Disclosure of utility model

In order to solve the defects in the prior art, the utility model provides a tile mortar paving device.

The technical scheme adopted by the utility model is as follows:

A tile mortar laying device comprising: the automatic feeding device is characterized by comprising a frame, an adjusting plate, a conveying bed, a hopper and conveying rollers and mortar rollers, wherein the conveying rollers and the mortar rollers are arranged below the hopper, the hopper is movably arranged on the frame through the adjusting plate, the conveying bed is arranged on one side of the hopper on the frame, an opening is formed below the hopper, the conveying rollers and the mortar rollers are respectively arranged on two sides of the opening of the lower side of the hopper along the width direction, and two ends of the conveying rollers and the mortar rollers are respectively connected with the adjusting plate in a rotating mode.

In the preferred technical scheme, the frame comprises main frame and subframe, and main frame and subframe all are the horizontal direction setting, are connected through the pulley between main frame and the subframe.

Furthermore, four foot frames are arranged at four corners of the main frame, and the four foot frames and the main frame are in a foldable hinging mode; the auxiliary frame is an expansion frame, an L-shaped limiting rod is arranged at the front end of the auxiliary frame, and the L-shaped limiting rod at the end part of the auxiliary frame can be abutted against the side edge of the ceramic tile to limit the side edge of the ceramic tile.

In the preferred technical scheme, the conveying bed is formed by more than two groups of unpowered and orderly arranged conveying rollers into a plane, or is formed by more than two groups of roller shafts with driving force into a plane, and the tiles are horizontally conveyed.

In the preferred technical scheme, the shape of regulating plate is bow font, is half surrounding structure, and the frame is located the regulating plate middle part, and adjusting bolt is worn to be equipped with at both ends around the regulating plate top, and adjusting bolt's lower half and frame threaded connection, the spring is installed to the upper half, and the spring supports the nut of bolt and the surface of regulating plate respectively, installs the jump ring in the middle part position of bolt, and the jump ring is fixed on the bolt for bearing the regulating plate.

In the preferred technical scheme, a baffle is arranged in the hopper, the baffle is a plate in the middle of the hopper, and the geometric shape of the baffle is matched with the shape of the hopper.

In the preferred technical scheme, be provided with a plurality of mortar shunts on the hopper inner wall, a plurality of shunts are in line, and the mortar shunts is located the place ahead of mortar roller bearing, and the mortar shunts shape is conical polyhedron, and the upper half of the great one end of root is connected with the hopper inner wall, and the lower half is the solitary shape, matches with the mortar roller bearing.

In the preferred technical scheme, be provided with profile of tooth scraper blade at the hopper rear, profile of tooth scraper blade is located the rear of mortar cylinder, and profile of tooth scraper blade's both ends are fixed on the regulating plate:

In summary, due to the adoption of the technical scheme, the beneficial effects of the utility model are as follows:

Compared with the traditional manual plastering mode, in the technical scheme, the automatic sizing plastering of the ceramic tile is realized by adopting a machine, the machine is arranged to serve as a working table surface for supporting the ceramic tile, a conveying bed formed by conveying rollers is arranged on the machine frame, the ceramic tile can be translated forward, a hopper is arranged at the tail end of the conveying bed, a conveying roller is arranged below the hopper, the conveying roller is driven by a motor and is used for pushing the ceramic tile backwards, a mortar roller is further arranged at a gap below the hopper, and the mortar roller can extrude and smear mortar to the surface of the ceramic tile. The inside mortar shunt that is provided with of hopper, the hopper rear side is provided with the profile of tooth scraper blade, can form uneven shape with the mortar on ceramic tile surface, makes it satisfy the standard of wall shop tiling, and after the mortar is attached to scribble, under the effect of carrying the roller bearing, the propelling movement to the hopper rear side, the workman can take and use, through above-mentioned, has promoted the quality of scribbling and the uniformity of ceramic tile surface mortar, need not to rely on artifical experience again, has promoted the quality and the efficiency that the ceramic tile was spread to paste greatly.

Drawings

The utility model will now be described by way of example and with reference to the accompanying drawings in which:

FIG. 1 is a schematic view showing a construction of a tile mortar laying device according to the utility model;

FIG. 2 is a schematic view of a frame in the present utility model;

FIG. 3 is a schematic view of a hopper according to the present utility model;

FIG. 4 is a schematic diagram showing the driving modes of the conveying roller and the mortar roller in the utility model;

FIG. 5 is a schematic diagram of a connection structure between an adjusting plate and a frame in the present utility model;

FIG. 6 is a schematic view of the structure of the adjusting plate of the present utility model;

FIGS. 7 and 8 are schematic views showing the construction of the mortar diverter according to the utility model;

fig. 9 is a schematic view of the mounting structure of the toothed scraper of the present utility model.

Reference numerals:

A frame-1; an adjusting plate-2; a conveying bed-3; a hopper-4; a conveying roller-5;

Mortar roller-6; a main frame-7; a subframe-8; l-shaped limit rods-9;

A conveying roller-10; notch-11; roller gear-12; a gear motor-14;

chain-13; an adjusting bolt-15; a spring-16; clamp spring-17; clamp spring-17;

A separator 18; mortar diverter-19; toothed scraper-20.

Detailed Description

For the purpose of making the objects, technical solutions and advantages of the embodiments of the present application more apparent, the technical solutions of the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present application, and it is apparent that the described embodiments are only some embodiments of the present application, not all embodiments. The components of the embodiments of the present application generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations. Thus, the following detailed description of the embodiments of the application, as presented in the figures, is not intended to limit the scope of the application, as claimed, but is merely representative of selected embodiments of the application. All other embodiments, which can be made by a person skilled in the art without making any inventive effort, are intended to be within the scope of the present application.

In describing embodiments of the present utility model, it should be noted that the terms "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. refer to an azimuth or a positional relationship based on that shown in the drawings, or that the inventive product is conventionally put in place when used, merely for convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the apparatus or elements referred to must have a specific azimuth, be configured and operated in a specific azimuth, and thus should not be construed as limiting the present utility model. Furthermore, the terms "first," "second," "third," and the like are used merely to distinguish between descriptions and should not be construed as indicating or implying relative importance.

The present embodiment provides a tile mortar paving device, referring to fig. 1 and 2, which is composed of a frame 1, an adjusting plate 2, a conveying bed 3, a hopper 4, and a conveying roller 5 and a mortar roller 6 which are arranged below the hopper 4.

Referring to fig. 1 and 2, the frame 1 is divided into a main frame 7 and an auxiliary frame 8, the main frame 7 and the auxiliary frame 8 are rectangular frames formed by welding strip-shaped members, and in a specific structure, the main frame 7 and the auxiliary frame 8 are connected in a sliding manner, and the main frame 7 and the auxiliary frame 8 are arranged up and down. Longitudinal pulleys are mounted at appropriate positions of the main frame 7 and the sub-frame 8, respectively. The auxiliary frame 8 is arranged below the main frame 7 through the connection of pulleys, and the main frame 7 and the auxiliary frame 8 are mutually opposite guide rails, keep a fixed gap and slide in parallel. Can be extended and retracted, and the auxiliary frame 8 can be pulled out in use, thereby realizing the purpose of extending the table surface area of the frame 1.

Further, four foot rest supporting frames are connected to four corners of the main frame 7. The four foot rests are hinged with the main frame 7 in a foldable way, and a safe distance is reserved between the four foot rests and the auxiliary frame 8; the auxiliary frame 8 is the expansion frame 1, when the ceramic tile size overlength, needs to pull out auxiliary frame 8, makes the ceramic tile pass through from hopper 4 below, installs L shape gag lever post 9 at auxiliary frame 8 front end, and the side butt of ceramic tile can be carried out to the L shape gag lever post 9 of the tip of auxiliary frame 8.

Referring to fig. 1, a conveying bed 3 is disposed in a main frame 7, and the conveying bed 3 is a plane formed by more than two groups of conveying rollers 10 which are arranged in order without power. More than two groups of roller shafts with driving force can be used for forming a plane to be used as a window for receiving the ceramic tiles, and the ceramic tiles can be horizontally conveyed.

Referring to fig. 3 and 4, the hopper 4 is mounted at the rear of the conveying conveyor, the hopper 4 is movably connected with the frame 1 in the vertical direction through the adjusting plate 2, prefabricated mortar is arranged inside the hopper 4, the upper opening and the lower opening of the hopper 4 are rectangular, the upper opening is large, the lower opening is small, and the whole hopper is a trapezoid hopper. The front, left and right side plates and a rear side plate of the hopper 4 are sequentially connected, the longitudinal size of the rear side plate is larger than that of the front, left and right side plates, and the connection relation between the rear side plate and the front, left and right side plates is as follows: the upper opening is flush, the lower opening is long, a gap is formed between a section of the rear side plate which is longer than the rear side plate and the adjusting plates at the two sides, and mortar is attached to the surface of the ceramic tile from the gap.

The front side and the rear side of the lower notch 11 of the hopper are respectively provided with a conveying roller 5 and a mortar roller 6, the conveying roller 5 is positioned at the outer side of the rear side plate far away from the notch 11, the mortar roller 6 is positioned at the outer side of the front side plate far away from the notch 11, the horizontal height of the mortar roller 6 is higher than that of the conveying roller 5, and a longer partition plate plays a role in isolating the hopper from the conveying roller so as to separate the mortar from the conveying roller, thereby preventing the mortar from leaking and preventing the mortar from polluting the conveying roller 5; in a specific installation structure, two ends of a conveying roller 5 are respectively rotatably installed on adjusting plates at the left side and the right side of a hopper 4, a gear motor 14 outside the hopper 4 is meshed with a chain 13 through a roller gear 12, the gear motor 14 can drive the conveying roller 5 to rotate, the conveying roller 5 is contacted with the upper surface of a ceramic tile and pushes the ceramic tile to the rear side through friction, a shaft of a mortar roller 6 is rotatably installed on the adjusting plates at the left side and the right side of the hopper 4 and meshed with the gear motor 14 outside the hopper 4 through the roller gear 12 and the chain 13, the gear motor 14 can drive the mortar roller 6 to rotate, the upper side position of the mortar roller 6 is tightly attached to the lower edge of the rear side plate, sand ash leakage is prevented, a gap is reserved between the lower side of the mortar roller 6 and the ground and is higher than the lower opening of the hopper 4, and a strip-shaped discharging notch 11 is formed. The sand and lime falls on the surface of the brick to be paved and is discharged from the strip-shaped discharging notch 11, and the mortar roller 6 rotates to compact, smooth and pave the sand and lime falling on the surface.

Working principle: the left side of the hopper 4 is a feeding end, the right side is a discharging end, tiles are placed on the conveying rollers 10 above the left frame 1, the tiles are driven to move to the rear side by the acting force of the conveying rollers 5 below the hopper 4 through manual feeding below the hopper 4, the mortar rollers 6 are in contact with the surfaces of the tiles, mortar in the hopper 4 is smeared on the surfaces of the tiles, after the smearing is finished, the tiles are sent out from the right side of the hopper 4, and the tiles are manually taken down.

Because the thickness size of ceramic tile is different, so need adjust the interval of carrying roller 5, mortar roller 6 and frame 1 mesa, so set up regulating plate 2, see fig. 5, fig. 6, regulating plate 2's shape is the bow font, be half surrounding structure, frame 1 curb girder is located regulating plate 2 middle part, regulating plate 2 top front and back both ends wear to be equipped with adjusting bolt 15, adjusting bolt 15's lower half and frame 1 threaded connection, the spring 16 is installed to the upper half, spring 16 supports the nut of bolt and the surface of regulating plate 2 respectively, install jump ring 17 in the middle part position of bolt, jump ring 17 is fixed on the bolt, support regulating plate 2, spring 16 under this saturation condition down supports regulating plate 2, cooperate with jump ring 17, accomplish the high fixation of regulating plate 2, during the use: according to different tile thicknesses, the screwing depth of the adjusting bolts 15 at the conveying roller 5 and the mortar roller 6 is respectively adjusted, so that the distance between the conveying roller 5 and the mortar roller 6 and the frame 1 is adjusted, and the distance is just matched with the tile thickness.

The working principle of the tile mortar paving device disclosed in the embodiment above is as follows: firstly, tiles enter the lower part of a conveying roller 5 through a horizontal conveying bed 3, the conveying roller 5 and the conveying bed 3 are clamped up and down to continuously push the tiles forwards, when the tiles pass through a hopper 4, mortar in the hopper 4 is paved on the surfaces of the tiles, and when the tiles pass through a mortar roller 6, the roller rotates to achieve the functions of extruding and coating the mortar. The mortar is tightly adhered, the surface is flat and smooth, and the gap between the conveying roller 5 and the conveying bed 3 is adjusted by the bolts in front of the adjusting plate 2 according to the thickness of the ceramic tile; the gap between the mortar roller 6 and the ceramic tile is regulated by the bolt behind the regulating plate 2, the plastering thickness is controlled, the front tile is pushed out by the rear tile pushed by the conveying roller 5, when the ceramic tile is propped against the L-shaped limiting rod 9, the front end of the ceramic tile falls on the horizontal end of the L-shaped limiting rod 9 and simultaneously props against the vertical end of the L-shaped limiting rod 9, the auxiliary frame 8 is pushed out and stretched by the ceramic tile, the tail end of the ceramic tile stays at the tail end position of the main frame 7, and the front end and the rear end are respectively supported by the main frame 7 and the auxiliary frame 8, so that the plastering task of the whole ceramic tile is completed, and after the ceramic tile is manually taken away, the above process is repeated again, so that the plastering working mode of the assembly line is reached.

Further, referring to fig. 3, in order to meet the plastering requirements of tiles of different widths, a partition 18 is provided inside the hopper 4, and as shown in the above figure, the partition 18 is a plate in the middle of the hopper 4, and its geometry is adapted to the shape of the hopper 4. The partition 18 is adjusted at different positions in the hopper 4 to meet the plastering requirements of tiles with different widths.

Further, referring to fig. 7, 8 and 9, in order to meet the requirements of wall surface tile paving, mortar on the tile is not generally spread horizontally, and is generally required to be kept in a rugged state, similar to a wavy state, in consideration of the construction requirements of the tile. So at the lower mouth of the hopper 4. The front of the mortar roller is provided with a mortar diverter 19 which is a conical polyhedron, the upper half part of the larger end of the root is connected with the inner wall of the hopper 4, the lower half part is arc-shaped and is matched with the mortar roller 6, and the mortar paved by the mortar diverter is orderly arranged in a straight line, so that the mortar paved is in a wave shape. The drop is obvious, and the ditch ridge is clear; a toothed scraper 20 is mounted behind the mortar roller in combination with the mortar splitter 19. The two ends of the tooth-shaped scraping plate 20 are fixed on the adjusting plate 2, so that the action of simultaneously tooth-pulling after plastering the ceramic tile is achieved, and the mortar on the ceramic tile forms an uneven shape.

Further, in order to reduce the participation of personnel. The machine automatically completes the plastering function, and an automatic switch is arranged in front of the conveying roller 5. The automatic switch can be a touch travel switch or a non-contact induction switch. When tiles are arranged on the conveying bed 3, the power supply of the driving motor is connected. When no ceramic tile exists on the conveying bed 3, the power supply of the driving motor is cut off, so as to meet the requirement of automatic stop after a complete ceramic tile is just smeared for reducing the occupied area of the machine as much as possible. On the main frame 7. An automatic switch is provided. A touch point or a sensing point of the start switch is provided on the sub-frame 8. Thus, the plastering requirements of tiles with different lengths can be met.

Further, this embodiment also provides three working modes of the plastering machine:

1) The mortar is extruded into a thin and flat plate by rotating the mortar roller 6, and the plastering method is suitable for paving floor tiles.

2) By installing a mortar diverter 19 inside the hopper 4 and in front of the mortar roller 6, the plastering mode is suitable for paving wall tiles and is a traditional thick plastering process for a clay maser.

3) By installing the tooth-shaped scraping plate 20 outside the hopper 4 and behind the mortar roller 6, the plastering mode highly imitates the working mode of scraping mortar firstly and then tooth pulling when artificial plastering, is suitable for paving wall tiles, and is a thin plastering process of the existing clay mascerating worker.

It will be evident to those skilled in the art that the utility model is not limited to the details of the foregoing illustrative embodiments, and that the present utility model may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the utility model being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

The above embodiments are only for illustrating the technical solution of the present utility model, and not for limiting the same; although the utility model has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit and scope of the technical solutions of the embodiments of the present utility model.

Claims (8)

1. A tile mortar laying device, comprising: the automatic feeding device is characterized by comprising a frame, an adjusting plate, a conveying bed, a hopper and conveying rollers and mortar rollers, wherein the conveying rollers and the mortar rollers are arranged below the hopper, the hopper is movably arranged on the frame through the adjusting plate, the conveying bed is arranged on one side of the hopper on the frame, an opening is formed below the hopper, the conveying rollers and the mortar rollers are respectively arranged on two sides of the opening of the lower side of the hopper along the width direction, and two ends of the conveying rollers and the mortar rollers are respectively connected with the adjusting plate in a rotating mode.

2. The tile mortar leveling apparatus of claim 1, wherein the frame is comprised of a main frame and a sub-frame, both of which are horizontally disposed, and the main frame and the sub-frame are connected by pulleys.

3. The tile mortar leveling device according to claim 2, wherein four foot stands are arranged at four corners of the main frame, and the four foot stands are hinged with the main frame in a foldable manner; the auxiliary frame is an expansion frame, an L-shaped limiting rod is arranged at the front end of the auxiliary frame, and the L-shaped limiting rod at the end part of the auxiliary frame can be abutted against the side edge of the ceramic tile to limit the side edge of the ceramic tile.

4. The tile mortar leveling apparatus of claim 1, wherein the conveyor bed comprises more than two sets of unpowered aligned conveyor rollers forming a plane or more than two sets of driven rollers forming a plane for horizontally conveying tiles.

5. The tile mortar leveling device according to claim 1, wherein the adjusting plate is in an arched shape and is of a semi-surrounding structure, the frame is located in the middle of the adjusting plate, adjusting bolts penetrate through the front end and the rear end of the upper portion of the adjusting plate, the lower half of each adjusting bolt is in threaded connection with the frame, springs are installed on the upper half of each adjusting bolt, the springs respectively abut against nuts of the bolts and the surfaces of the adjusting plate, clamping springs are installed in the middle of the bolts, and the clamping springs are fixed on the bolts and used for supporting the adjusting plate.

6. A tile mortar spreading device according to claim 1, wherein a partition is provided inside the hopper, the partition being a plate in the middle of the hopper, the geometry of which is adapted to the shape of the hopper.

7. The tile mortar leveling device according to claim 1, wherein a plurality of mortar splitters are arranged on the inner wall of the hopper, the plurality of splitters are arranged in a straight line, the mortar splitters are positioned in front of the mortar roller, the mortar splitters are in a conical polyhedron shape, the upper half part of the larger end of the root is connected with the inner wall of the hopper, and the lower half part is in an arc shape and matched with the mortar roller.

8. A tile mortar spreading device according to claim 1, wherein a toothed scraper is provided behind the hopper, the toothed scraper being located behind the mortar roller, the toothed scraper being secured at both ends to the adjusting plate.