CN220864862U - Automatic active carbon extruder of material loading - Google Patents
Automatic active carbon extruder of material loading Download PDFInfo
- Publication number
- CN220864862U CN220864862U CN202322552823.2U CN202322552823U CN220864862U CN 220864862 U CN220864862 U CN 220864862U CN 202322552823 U CN202322552823 U CN 202322552823U CN 220864862 U CN220864862 U CN 220864862U
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- China
- Prior art keywords
- extruder
- feeding
- umbrella
- activated carbon
- hopper
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- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 title claims abstract description 74
- 229910052799 carbon Inorganic materials 0.000 title claims abstract description 23
- 239000000463 material Substances 0.000 title claims description 9
- 239000002994 raw material Substances 0.000 claims abstract description 17
- 238000001125 extrusion Methods 0.000 claims description 24
- 238000007789 sealing Methods 0.000 claims description 6
- 235000017166 Bambusa arundinacea Nutrition 0.000 abstract description 3
- 235000017491 Bambusa tulda Nutrition 0.000 abstract description 3
- 241001330002 Bambuseae Species 0.000 abstract description 3
- 235000015334 Phyllostachys viridis Nutrition 0.000 abstract description 3
- 239000011425 bamboo Substances 0.000 abstract description 3
- 239000007788 liquid Substances 0.000 abstract description 2
- 238000009434 installation Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 238000004140 cleaning Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000000654 additive Substances 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
Landscapes
- Extrusion Moulding Of Plastics Or The Like (AREA)
Abstract
The utility model discloses an automatic feeding activated carbon extruder in the technical field of activated carbon extruders, which comprises a feeding hopper, a feeding port and an extruder, wherein the feeding port is formed in the extruder, the feeding hopper is arranged in the feeding port, a feeding structure is arranged in the feeding hopper, and the feeding structure comprises a cross rod, an electric push rod, an annular base plate and an umbrella-shaped cylinder; the horizontal pole is installed in the feeder hopper, electric putter installs on the horizontal pole, annular backing plate installs in the feeder hopper, umbrella-shaped section of thick bamboo is installed on electric putter's output. The active carbon raw materials are mixed and then are thrown into the feed hopper, at the moment, the output end of the electric push rod drives the umbrella-shaped cylinder to move upwards and leave the annular base plate, then the active carbon raw materials are discharged and pass through the tuning fork level meter, then the active carbon raw materials enter the extruder through the feed inlet to be processed, when the liquid level of the discharged active carbon raw materials is lower than the tuning fork level meter, the output end of the electric push rod drives the umbrella-shaped cylinder to move upwards automatically, and automatic feeding is achieved.
Description
Technical Field
The utility model relates to the technical field of activated carbon extruders, in particular to an automatic feeding activated carbon extruder.
Background
The extruder is equipment which can fully plasticize and uniformly mix materials by means of pressure and shearing force generated by rotation of a screw, and finally is formed by a die, the active carbon filter element is a novel updated product which is formed by taking high-quality shell carbon and coal active carbon as raw materials and assisting with an edible adhesive and adopting a high-tech technology through special technology, and active carbon particles and other additives are extruded and formed by the extruder in the production process of the active carbon filter element;
The existing activated carbon extruder is usually fed by manual operation or a conveyor belt, and the manual feeding efficiency is low, so that the conveyor belt is used to realize automatic feeding, and a feeding mechanism lacks a device for detecting materials, so that the feeding speed and the extrusion speed are difficult to reach balance, and the problem that if the feeding speed is larger than the extrusion speed, the materials are leaked, otherwise, the feeding is not required, and the extrusion processing of the activated carbon is influenced is faced between the conveyor belt and the extruder. For this reason, new solutions need to be designed to solve.
Disclosure of utility model
The utility model aims to provide an automatic feeding activated carbon extruder, which solves the problems that the existing activated carbon extruder provided in the background art is always fed manually or by a conveyor belt, the manual feeding efficiency is low, the conveyor belt can always feed, if the feeding speed is higher than the extrusion speed, the feeding is leaked, otherwise, the conveyor belt is not required, and a detection device is lacked, so that the feeding speed is unbalanced, and the extrusion processing of activated carbon is influenced.
In order to achieve the above purpose, the present utility model provides the following technical solutions: the utility model provides an automatic feeding's active carbon extruder, includes feeder hopper, feed inlet and extruder, the feed inlet is seted up on the extruder, the feeder hopper is installed in the feed inlet, install the material loading structure in the feeder hopper, the material loading structure includes horizontal pole, electric putter, annular backing plate and umbrella-type section of thick bamboo;
The transverse rod is arranged in the feed hopper, the electric push rod is arranged on the transverse rod, the annular base plate is arranged in the feed hopper, and the umbrella-shaped barrel is arranged at the output end of the electric push rod;
The side wall of the feed hopper is provided with a through hole, and a tuning fork level meter is arranged in the through hole.
In order to stably rotate an extrusion screw, the automatic feeding activated carbon extruder is preferably provided with a mounting groove, a mounting plate is arranged in the mounting groove, a through groove is arranged in the mounting plate, a sealing bearing is arranged in the through groove, an extrusion screw is arranged in the inner ring of the sealing bearing, and the extrusion screw is arranged in the extruder.
In order to disassemble the extrusion screw, the automatic feeding activated carbon extruder is preferably characterized in that the mounting plate is arranged in the mounting groove through four fixing structures, the fixing structures are distributed on four corners of the mounting plate, and the fixing structures comprise mounting holes, threaded holes and bolts;
The mounting hole is formed in the mounting plate, the threaded hole is formed in the extruder, and the bolt penetrates through the mounting hole to be sleeved in the threaded hole.
For the replacement of the umbrella-shaped barrel, the automatic feeding activated carbon extruder is preferably provided with the screw at the output end of the electric push rod, the umbrella-shaped barrel is internally provided with the thread groove, and the screw is sleeved in the thread groove.
For the transmission of the extrusion screw, as an automatic feeding activated carbon extruder of the present utility model, a servo motor is preferably mounted on the extrusion screw, and the servo motor is mounted on the extruder.
For the fixation of the servo motor, the automatic feeding activated carbon extruder is preferably provided with an L-shaped plate, and the servo motor is arranged on the L-shaped plate.
For material control, the automatic feeding activated carbon extruder is preferably used for controlling the feeding, and an activated carbon raw material is filled between the feeding hopper and the umbrella-shaped cylinder.
Compared with the prior art, the utility model has the beneficial effects that: the automatic feeding activated carbon extruder is reasonable in structural design;
1. The active carbon raw materials are mixed and then are put into a feed hopper, at the moment, the output end of the electric push rod drives the umbrella-shaped cylinder to move upwards and leave the annular base plate, the active carbon raw materials are discharged and pass through the tuning fork level meter, the active carbon raw materials enter the extruder through the feed inlet to be processed, when the height of the discharged active carbon raw materials is lower than that of the tuning fork level meter, the output end of the electric push rod drives the umbrella-shaped cylinder to move upwards automatically, automatic feeding is achieved, and the defects caused by manual feeding or feeding of a conveyor belt are avoided;
2. if clear up in the extruder and when extruding the screw rod, can take off the bolt in proper order, take out the mounting panel from the mounting groove this moment, then take out the screw rod and clear up along with taking out, open the extruder simultaneously and clear up.
Drawings
FIG. 1 is a schematic diagram of the structure of the present utility model;
FIG. 2 is a cross-sectional view of a feed hopper of the present utility model;
FIG. 3 is a schematic diagram of the structure of the present utility model at A;
FIG. 4 is a schematic view of the structure of the mounting plate, seal bearing and extrusion screw of the present utility model.
In the figure: 1. extruder, 2, feed inlet, 3, feeder hopper, 4, feeding structure, 401, horizontal pole, 402, electric putter, 403, annular backing plate, 404, umbrella-shaped section of thick bamboo, 5, active carbon raw materials, 6, through-hole, 7, tuning fork level gauge, 8, screw, 9, thread groove, 10, mounting groove, 11, mounting plate, 12, sealed bearing, 13, extrusion screw, 14, mounting hole, 15, screw hole, 16, bolt, 17, L shaped plate, 18, servo motor.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1-4, the present utility model provides a technical solution:
In the technical scheme, the automatic feeding activated carbon extruder comprises a feed hopper 3, a feed inlet 2 and an extruder 1, wherein the feed inlet 2 is formed in the extruder 1, the feed hopper 3 is arranged in the feed inlet 2, a feeding structure 4 is arranged in the feed hopper 3, and the feeding structure 4 comprises a cross rod 401, an electric push rod 402, an annular base plate 403 and an umbrella-shaped cylinder 404;
The cross rod 401 is arranged in the feed hopper 3, the electric push rod 402 is arranged on the cross rod 401, the annular base plate 403 is arranged in the feed hopper 3, the umbrella-shaped cylinder 404 is arranged at the output end of the electric push rod 402, and the active carbon raw material 5 is filled between the feed hopper 3 and the umbrella-shaped cylinder 404;
the side wall of the feed hopper 3 is provided with a through hole 6, and a tuning fork level meter 7 is arranged in the through hole 6;
The output end of the electric push rod 402 is provided with a screw 8, a thread groove 9 is formed in the umbrella-shaped cylinder 404, and the screw 8 is sleeved in the thread groove 9;
In the technical scheme, the extruder 1, the electric putter 402 and the tuning fork level meter 7 are all connected with electricity, the model of the tuning fork level meter 7 is UKL5745, the tuning fork level meter 7 is connected with an external controller, and if the lower liquid level of the feed hopper 3 is insufficient, the tuning fork level meter 7 can transmit signals to the external controller, and then the controller controls the electric putter 402 to work through a control module.
In some technical schemes, referring to fig. 1 and 4, an installation groove 10 is formed in an extruder 1, an installation plate 11 is installed in the installation groove 10, a through groove is formed in the installation plate 11, a sealing bearing 12 is installed in the through groove, an extrusion screw 13 is installed in the inner ring of the sealing bearing 12, and the extrusion screw 13 is arranged in the extruder 1;
The mounting plate 11 is mounted in the mounting groove 10 through fixing structures, the number of the fixing structures is four, the fixing structures are distributed on four corners of the mounting plate 11, and the fixing structures comprise mounting holes 14, threaded holes 15 and bolts 16;
The mounting hole 14 is formed in the mounting plate 11, the threaded hole 15 is formed in the extruder 1, and the bolt 16 penetrates through the mounting hole 14 and is sleeved in the threaded hole 15;
the servo motor 18 is arranged on the extrusion screw 13, and the servo motor 18 is arranged on the extruder 1;
the extruder 1 is provided with an L-shaped plate 17, and the servo motor 18 is arranged on the L-shaped plate 17.
In this solution, one end of the extrusion threaded rod 13 is mounted on the output shaft of the servomotor 8, and the other end is inserted into a fixing frame in the extruder 1 and is movably connected to the fixing frame, which provides a stress point for the other end of the extrusion threaded rod 13, and which is not shown in the figures, and is thus explained.
Working principle: the active carbon raw materials 5 are mixed and then are thrown into the feed hopper 3, at the moment, the output end of the electric push rod 402 drives the umbrella-shaped cylinder 404 to move upwards to leave the annular base plate 403, then the active carbon raw materials 5 are discharged and pass through the tuning fork level meter 7, then the active carbon raw materials 5 enter the extruder 1 for processing through the feed inlet 2, when the height of the discharged active carbon raw materials 5 is lower than that of the tuning fork level meter 7, the output end of the electric push rod 402 drives the umbrella-shaped cylinder 404 to move upwards automatically, automatic feeding is realized, if the umbrella-shaped cylinder 404 has a pressure loss phenomenon, the electric push rod can rotate reversely, the threaded groove 9 leaves the screw 8, the screw is convenient to replace, if the inside of the extruder 1 and the extrusion screw 13 are cleaned, the screw 16 can be sequentially taken out, at the moment, the mounting plate 11 is taken out along with the extrusion screw 13 for cleaning, meanwhile, the extruder 1 is opened for cleaning, and after the cleaning is completed, the active carbon extrusion work is continuously carried out in the mounting.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although the utility model has been described hereinabove with reference to embodiments, various modifications thereof may be made and equivalents may be substituted for elements thereof without departing from the scope of the utility model. In particular, the features of the disclosed embodiments may be combined with each other in any manner so long as there is no structural conflict, and the exhaustive description of these combinations is not given in this specification merely for the sake of brevity and resource saving. Therefore, it is intended that the utility model not be limited to the particular embodiment disclosed, but that the utility model will include all embodiments falling within the scope of the appended claims.
Claims (7)
1. The utility model provides an automatic active carbon extruder of material loading, includes feeder hopper (3), feed inlet (2) and extruder (1), its characterized in that: the feeding device is characterized in that the feeding hole (2) is formed in the extruder (1), the feeding hopper (3) is arranged in the feeding hole (2), the feeding structure (4) is arranged in the feeding hopper (3), and the feeding structure (4) comprises a cross rod (401), an electric push rod (402), an annular base plate (403) and an umbrella-shaped cylinder (404);
The transverse rod (401) is arranged in the feed hopper (3), the electric push rod (402) is arranged on the transverse rod (401), the annular base plate (403) is arranged in the feed hopper (3), and the umbrella-shaped cylinder (404) is arranged at the output end of the electric push rod (402);
the side wall of the feed hopper (3) is provided with a through hole (6), and a tuning fork level meter (7) is arranged in the through hole (6).
2. An automatic-feeding activated carbon extruder as in claim 1, wherein: the novel extruder is characterized in that the extruder (1) is provided with a mounting groove (10), a mounting plate (11) is arranged in the mounting groove (10), a through groove is formed in the mounting plate (11), a sealing bearing (12) is arranged in the through groove, an extrusion screw (13) is arranged in the inner ring of the sealing bearing (12), and the extrusion screw (13) is arranged in the extruder (1).
3. An automatic-feeding activated carbon extruder as in claim 2, wherein: the mounting plate (11) is mounted in the mounting groove (10) through fixing structures, the number of the fixing structures is four, the fixing structures are distributed on four corners of the mounting plate (11), and each fixing structure comprises a mounting hole (14), a threaded hole (15) and a bolt (16);
The mounting hole (14) is formed in the mounting plate (11), the threaded hole (15) is formed in the extruder (1), and the bolt (16) penetrates through the mounting hole (14) and is sleeved in the threaded hole (15).
4. An automatic-feeding activated carbon extruder as in claim 1, wherein: the output end of the electric push rod (402) is provided with a screw (8), a thread groove (9) is formed in the umbrella-shaped cylinder (404), and the screw (8) is sleeved in the thread groove (9).
5. An automatic-feeding activated carbon extruder as in claim 2, wherein: a servo motor (18) is mounted on the extrusion screw (13), and the servo motor (18) is mounted on the extruder (1).
6. An automatic feeding activated carbon extruder as in claim 5, wherein: an L-shaped plate (17) is arranged on the extruder (1), and the servo motor (18) is arranged on the L-shaped plate (17).
7. An automatic-feeding activated carbon extruder as in claim 1, wherein: an activated carbon raw material (5) is filled between the feed hopper (3) and the umbrella-shaped cylinder (404).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202322552823.2U CN220864862U (en) | 2023-09-20 | 2023-09-20 | Automatic active carbon extruder of material loading |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202322552823.2U CN220864862U (en) | 2023-09-20 | 2023-09-20 | Automatic active carbon extruder of material loading |
Publications (1)
Publication Number | Publication Date |
---|---|
CN220864862U true CN220864862U (en) | 2024-04-30 |
Family
ID=90807795
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202322552823.2U Active CN220864862U (en) | 2023-09-20 | 2023-09-20 | Automatic active carbon extruder of material loading |
Country Status (1)
Country | Link |
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CN (1) | CN220864862U (en) |
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2023
- 2023-09-20 CN CN202322552823.2U patent/CN220864862U/en active Active
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