CN220864778U - Embossing device for producing modified asphalt waterproof coiled material - Google Patents

Embossing device for producing modified asphalt waterproof coiled material Download PDF

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Publication number
CN220864778U
CN220864778U CN202322726746.8U CN202322726746U CN220864778U CN 220864778 U CN220864778 U CN 220864778U CN 202322726746 U CN202322726746 U CN 202322726746U CN 220864778 U CN220864778 U CN 220864778U
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CN
China
Prior art keywords
roller
embossing
belt
waterproof coiled
modified asphalt
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CN202322726746.8U
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Chinese (zh)
Inventor
乔晶
贺正定
塔刚
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Xinjiang Jinqiaojin New Building Material Co ltd
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Xinjiang Jinqiaojin New Building Material Co ltd
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Abstract

The utility model relates to the technical field of waterproof coiled material production, and particularly discloses an embossing device for producing a modified asphalt waterproof coiled material, which comprises a supporting plate, a feeding part, an embossing part, a material conveying part and a material discharging part, wherein the feeding part, the embossing part, the material conveying part and the material discharging part are sequentially arranged on the supporting plate, the embossing part comprises an embossing pair seat arranged on the supporting plate, a supporting roller and an embossing roller which are respectively connected between the embossing pair seats in a rotating mode, a material passing gap is arranged between the supporting roller and the embossing roller, a motor is arranged on one side of the embossing pair seat, the material conveying part comprises a supporting pair frame, a driving belt roller, a driven belt roller and a conveying belt, a material conveying transmission part is arranged between the output end of the motor and the driving belt roller, a plurality of heat dissipation through grooves are uniformly formed in the surface of the conveying belt, a material guiding part is arranged on one side of the embossing pair seat, which is close to one end of the material discharging part is obliquely arranged from one end which is close to the embossing roller, and the problem that after embossing is finished, the traditional modified asphalt waterproof coiled material is adhered in a waterproof coiled material structure due to too high temperature is solved, and the problem of product quality is raised.

Description

Embossing device for producing modified asphalt waterproof coiled material
Technical Field
The application relates to the technical field of waterproof coiled material production, and particularly discloses an embossing device for producing a modified asphalt waterproof coiled material.
Background
The modified asphalt waterproof coiled material is commonly called asphalt felt, which is a coiled sheet waterproof material made of raw paper, fiber fabrics, plastic films, metal foils and other materials, petroleum asphalt, coal asphalt, shale asphalt or asphalt modified by non-high polymer materials as base materials, talcum powder, slate powder, calcium carbonate and the like as filling materials for dip coating or rolling, and powder, sheet, granular mineral materials or synthetic polymer films, metal films and other materials are scattered on the surface of the coiled sheet waterproof material.
The production of the modified asphalt waterproof coiled material mainly comprises the working procedures of material selection, material proportioning, eutectic melting, matrix bonding, dipping, oiling, film coating, embossing, rolling and the like. However, in the embossing process for producing the modified asphalt waterproof coiled material, the surface of the embossed modified asphalt waterproof coiled material is in a state of higher temperature, at the moment, the embossing on the surface of the modified asphalt waterproof coiled material is not completely shaped, if the embossing pattern on the surface of the modified asphalt waterproof coiled material is directly sent to the winding process, adhesion of the embossing pattern on the surface of the modified asphalt waterproof coiled material occurs, a large number of bad products are obtained, the quality of the produced modified asphalt waterproof coiled material is poor, and raw material waste is caused.
Disclosure of utility model
The utility model aims to solve the problems of reduced product quality and increased raw material cost caused by adhesion of a waterproof coiled material structure due to too high self temperature of the traditional modified asphalt waterproof coiled material after embossing.
In order to achieve the above purpose, the basic scheme of the utility model provides an embossing device for producing a modified asphalt waterproof coiled material, which comprises a supporting plate, a feeding part, an embossing part, a conveying part and a discharging part, wherein the feeding part, the embossing part, the conveying part and the discharging part are sequentially arranged on the supporting plate, the embossing part comprises an embossing pair seat arranged on the supporting plate, a supporting roller and an embossing roller which are respectively and rotatably connected between the embossing pair seats, a material passing gap through which a waterproof coiled material can pass is arranged between the supporting roller and the embossing roller, a motor for driving the embossing roller to rotate is arranged on one side of the embossing pair seat, the conveying part comprises a supporting pair frame arranged on the supporting plate, a driving belt roller rotatably connected to one end of the top of the supporting pair frame, which is close to the embossing roller, a driven belt roller rotatably connected to the other end of the top of the supporting pair frame, and a conveying belt which is connected between the driving belt roller and the top of the supporting pair frame, a conveying transmission part is arranged between the output end of the motor and the driving belt roller, a plurality of heat dissipation through grooves are uniformly arranged on the surface of the conveying belt, a guide piece for guiding the waterproof coiled material from the supporting roller to the surface of the conveying belt is arranged on one side of the opposite side, and one end of the conveying belt, which is close to one end of the conveying belt and is arranged to the inclined from one end close to the embossing roller.
Further, the feeding piece comprises a feeding pair seat arranged on the supporting plate and a feeding roller rotatably connected between the feeding pair seat, and a feeding transmission piece used for driving the feeding roller to rotate is arranged between one end of the feeding roller and one end of the embossing roller.
Further, the feeding transmission piece comprises a driving belt wheel coaxially connected with one end of the embossing roller, which is far away from the motor, a driven belt wheel coaxially connected with one end of the feeding roller, which is close to the driving belt wheel, and a feeding transmission belt meshed between the driving belt wheel and the driven belt wheel, wherein the driving belt wheel and the driven belt wheel are respectively arranged on the outer sides of the embossing counter seat and the feeding counter seat.
Further, the discharge piece is including establishing the receipts workbin in the backup pad, establish the discharge gate and the row material roller of swivelling joint between the discharge gate both ends of the one end bottom of keeping away from conveyor belt at the receipts workbin, be equipped with the row material clearance that can hold waterproofing membrane to pass through between the top of row material roller and discharge gate, receive workbin one side be equipped with conveyor belt's slope bottom and link up receive the material mouth.
Further, the guide piece comprises a guide plate and fixing lugs symmetrically arranged at two ends of the guide plate, the fixing lugs are detachably connected with one side, close to the conveying belt, of two ends of the embossing counter seat, and the guide plate is connected between the conveying belt and the surface of the supporting roller.
Further, the top of the supporting opposite frame is rotationally connected with a plurality of material supporting rollers positioned between the driving belt roller and the driven belt roller.
Further, be equipped with the water-cooling spare that is used for the heat dissipation to the waterproofing membrane on the conveyer belt on the support to the frame, the water-cooling spare is including establishing a plurality of water-cooling pipes between two adjacent material supporting rollers and establishing in the backup pad and be located the support to the water tank of frame below, the water-cooling pipe is located between the internal surface of conveyer belt and transversely is between the support to the frame, water tank one side is equipped with the inlet tube, the opposite side of water tank is equipped with the outlet pipe, the one end that the water-cooling pipe is close to the inlet tube all with inlet tube sealing connection, the one end that the water-cooling pipe is close to the outlet pipe all with outlet pipe sealing connection, still be equipped with the booster pump on the inlet tube.
Compared with the prior art, the utility model simultaneously drives the feeding roller, the embossing roller and the driving belt roller of the material conveying piece to rotate by arranging the motor, so that the working procedures of feeding, embossing and conveying of the whole structure are synchronously carried out, and the embossing efficiency of the waterproof coiled material is further improved; the support roller, the conveying belt and the material receiving box are connected by arranging the material guide plate and the material receiving opening, so that the embossed modified asphalt waterproof coiled material can be transported conveniently; through setting up heat dissipation logical groove and water-cooled tube, do dual cooling treatment to the modified asphalt waterproofing membrane who accomplishes the knurling, prevent that modified asphalt waterproofing membrane is high temperature and appear the adhesion, be favorable to the protection to modified asphalt waterproofing membrane structure, the product reject ratio when reducing production, avoid causing the waste of material, solved traditional modified asphalt waterproofing membrane self temperature is too high and appear waterproofing membrane structure adhesion's phenomenon after the knurling is accomplished, lead to product quality reduction, the problem that raw materials cost risees.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings that are needed in the description of the embodiments will be briefly described below, it being obvious that the drawings in the following description are only some embodiments of the present application, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
Fig. 1 is a perspective view showing the overall structure of an embossing device for producing a modified asphalt waterproof coiled material according to an embodiment of the present application;
Fig. 2 is a front view showing the overall structure of an embossing device for producing a modified asphalt waterproof roll according to an embodiment of the present application.
Detailed Description
In order to further describe the technical means and effects adopted by the present utility model for achieving the intended purpose, the following detailed description will refer to the specific implementation, structure, characteristics and effects according to the present utility model with reference to the accompanying drawings and preferred embodiments.
Reference numerals in the drawings of the specification include: the device comprises a supporting plate 1, an embossing counter seat 2, a supporting roller 3, an embossing roller 4, a motor 5, a supporting counter frame 6, a conveying belt 7, a heat dissipation through groove 8, a feeding roller 9, a feeding conveyor belt 10, a driving belt pulley 11, a driven belt pulley 12, a large conveying belt pulley 13, a small conveying belt pulley 14, a conveying conveyor belt 15, a material receiving box 16, a material outlet 17, a material discharging roller 18, a material receiving opening 19, a fixed lug 20, a material supporting roller 21, a water tank 22, a water inlet pipe 23, a feeding counter seat 24, a material guiding plate 25, a water outlet pipe 26, a water cooling pipe 27, a driving belt roller 28 and a driven belt roller 29.
An embossing device for producing modified asphalt waterproof coiled materials is shown in fig. 1: including backup pad 1 and establish feed piece, embossing piece, material conveying piece and row material spare in proper order on backup pad 1, embossing piece is including establishing embossing counter seat 2 on backup pad 1 and rotate respectively and connect the backing roll 3 and embossing roller 4 between embossing counter seat 2, be equipped with the material clearance that can hold modified asphalt waterproofing membrane and pass through between backing roll 3 top and the embossing roller 4 bottom, embossing counter seat 2's left side is equipped with and is used for driving embossing roller 4 pivoted motor 5, the material conveying piece is including establishing the support counter frame 6 on backup pad 1, rotate the initiative belt roller 28 of connecting the end that is close to embossing roller 4 at the backing counter frame 6 top, rotate the conveyer belt 7 of connecting the end that is close to the backing roller 6 top and connecting between initiative belt roller 28 and follower belt roller 29 and being located between the backing counter frame 6 top, be equipped with the material transmission spare between the output of motor 5 and the initiative belt roller 28, the surface of conveyer belt 7 evenly is equipped with multichannel through groove 8, one side that embossing counter seat 2 is close to conveyer belt 7 is equipped with and is used for leading modified asphalt waterproofing membrane from backing roll 3 to the conveyer belt 7 to the one end that the material conveying piece is close to the embossing roller 4, the one end that the slope is close to the material conveying piece is set up by the embossing roller 4. The embossing roller 4, the feeding roller 9 and the driving belt roller 28 are driven to rotate by the motor 5, so that the modified asphalt waterproof coiled material can realize continuous feeding by utilizing the contact friction between the modified asphalt waterproof coiled material and each roller structure and the traction of the driving belt roller 28, and the continuous working operation among the whole structures can be completed by utilizing a single power source; the surface of the conveying belt 7 is provided with a heat dissipation through groove 8 for ventilating and dissipating heat of the modified asphalt waterproof coiled material conveyed on the conveying belt 7.
Specifically, as shown in fig. 1, the feeding member includes a feeding pair of seats 24 provided on the support plate 1 and a feeding roller 9 rotatably connected between the feeding pair of seats 24, and a feeding transmission member for driving the feeding roller 9 to rotate is provided between the right end of the feeding roller 9 and the right end of the embossing roller 4. As shown in fig. 2, the feeding transmission member includes a driving pulley 11 coaxially connected to an end of the embossing roller 4 remote from the motor 5, a driven pulley 12 coaxially connected to an end of the feeding roller 9 near the driving pulley 11, and a feeding transmission belt 10 meshing-connected between the driving pulley 11 and the driven pulley 12, the driving pulley 11 and the driven pulley 12 being mounted on the outer sides of the embossing counter seat 2 and the feeding counter seat 24, respectively. Through the meshing connection among the driving belt pulley 11, the driven belt pulley 12 and the feeding conveyor belt 10, the motor 5 drives the embossing roller 4 to rotate, and simultaneously, the feeding conveyor belt 10 drives the feeding roller 9 to rotate, so that the feeding of the modified asphalt waterproof coiled material is driven.
Specifically, as shown in fig. 1, the material conveying transmission member is an acceleration transmission member, and the material conveying transmission member comprises a material conveying large belt pulley 13 coaxially connected with the motor 5, a material conveying small belt pulley 14 coaxially connected with the driving belt roller 28, and a material conveying transmission belt 15 meshed and connected between the material conveying large belt pulley 13 and the material conveying small belt pulley 14. Through setting up big band pulley of defeated material 13, defeated material little band pulley 14 and defeated material conveyer belt 15 structure, make defeated material driving medium as the acceleration driving medium to carrying belt 7 with higher speed drive for carrying belt 7's running speed is greater than embossing roller 4 and feed roller 9's running speed, not only played the traction to modified asphalt waterproofing membrane, but also can make the modified asphalt waterproofing membrane between embossing roller 4 and the feed roller 9 be in taut state, the embossing processing of embossing roller 4 to modified asphalt waterproofing membrane of being convenient for makes the knurling effect better.
Specifically, as shown in fig. 2, the discharging part comprises a material receiving box 16 arranged on the supporting plate 1, a material outlet 17 arranged at the bottom of one end of the material receiving box 16 far away from the conveying belt 7, and a discharging roller 18 rotatably connected between two ends of the material outlet 17, wherein a material discharging gap capable of allowing the modified asphalt waterproof coiled material to pass through is arranged between the discharging roller 18 and the top of the material outlet 17, and a material receiving opening 19 connected with the inclined bottom end of the conveying belt 7 is arranged at the front side of the material receiving box 16. Through the discharge roller 18 for more conveniently take out when modified asphalt waterproofing membrane discharges from receiving workbin 16, link up with conveyer belt 7 through receiving material mouth 19, more accurately fall into receiving workbin 16 when being convenient for modified asphalt waterproofing membrane carries, avoid the modified asphalt waterproofing membrane to fall out to receiving workbin 16.
Specifically, as shown in fig. 1 and 2, the material guiding member includes a material guiding plate 25 and fixing lugs 20 symmetrically arranged at two ends of the material guiding plate 25, the fixing lugs 20 are detachably connected with one side, close to the conveying belt 7, of two ends of the embossing counter seat 2, and the material guiding plate 25 is connected between the conveying belt 7 and the surface of the supporting roller 3. The guide plate 25 is favorable for guiding the modified asphalt waterproof coiled material from the support roller 3 to the conveying belt 7 accurately, so that material leakage is prevented, and the disassembly and assembly are convenient.
Specifically, the top of the supporting opposite frame 6 is rotatably connected with three material supporting rollers 21 positioned between a driving belt roller 28 and a driven belt roller 29, the supporting opposite frame 6 is provided with a water cooling piece for radiating heat of the modified asphalt waterproof coiled material on the conveying belt 7, the water cooling piece comprises three water cooling pipes 27 arranged between two adjacent material supporting rollers 21 and a water tank 22 arranged on the supporting plate 1 and positioned below the supporting opposite frame 6, the water cooling pipes 27 are positioned between the inner surfaces of the conveying belt 7 and transversely arranged between the supporting opposite frames 6, the right side of the water tank 22 is provided with a water inlet pipe 23, the left side of the water tank 22 is provided with a water outlet pipe 26, one end of the water cooling pipe 27, close to the water inlet pipe 23, is in sealing connection with the water inlet pipe 23, one end of the water cooling pipe 27, close to the water outlet pipe 26, is in sealing connection with the water outlet pipe 26, and the water inlet pipe 23 is also provided with a booster pump. Through setting up three material supporting rollers 21 and twelve water cooling pipes 27 at intervals, when the heat dissipation leads to groove 8 as basic heat dissipation, utilize the water-cooling to provide the low temperature cooling source to conveyer belt 7 and the modified asphalt waterproofing membrane on conveyer belt 7 surface, utilize water tank 22 to connect inlet tube 23 and outlet pipe 26 respectively, realized the cyclic utilization of cooling water, the water economy resource.
In the specific implementation process of the utility model, the motor 5 and the booster pump are started, the motor 5 drives the embossing roller 4, the driving belt pulley 11 and the driving belt roller 28 to rotate at the same time, the feeding conveyor belt 10 is driven to run by the meshing of the driving belt pulley 11, the conveying belt 7 is driven to run by the meshing of the driving belt roller 28, the driven belt pulley 12 and the driven belt roller 29 are driven to rotate, the water tank 22 and the water cooling pipe 27 are in cooling water circulation running, the modified asphalt waterproof coiled material covered on the surface of the water tank 22 is conveyed to the direction of the embossing roller 4 while the feeding roller 9 rotates, when the modified asphalt waterproof coiled material passes through the supporting roller 3 and the embossing roller 4, the embossing roller 4 extrudes the modified asphalt waterproof coiled material on the supporting roller 3, and the printing on the surface of the embossing roller 4 is also stamped on the surface of the modified asphalt waterproof coiled material to form, so that the embossing is completed, the modified asphalt waterproof coiled material after embossing is in a state with higher surface temperature, then the modified asphalt waterproof coiled material after embossing is fed into the surface of the conveying belt 7 through the material guide plate 25, the modified asphalt waterproof coiled material part falling on the surface of the conveying belt 7 radiates heat through the heat radiation through groove 8 on one hand, on the other hand, continuously circulating cooling water continuously flows through the conveying belt 7 to cool the conveying belt 7 and the modified asphalt waterproof coiled material on the surface thereof, the cooled modified asphalt waterproof coiled material is conveyed forward by the conveying belt 7 to pass through the material receiving opening 19 and then falls into the material receiving box 16, the head end of the modified asphalt waterproof coiled material firstly penetrates out of the material discharging gap to the material receiving box 16, when the embossed modified asphalt waterproof coiled material is stored more in the material receiving box 16, the modified asphalt waterproof coiled material part penetrating out of the material discharging gap is pulled, and then the modified asphalt waterproof coiled material in the material receiving box 16 is taken out for subsequent rolling treatment.
Compared with the prior art, the utility model ensures that the feeding, embossing and material conveying processes of the integral structure are synchronously carried out by arranging the motor 5 and simultaneously driving the feeding roller 9, the embossing roller 4 and the driving belt roller 28 of the material conveying part to rotate, thereby improving the embossing efficiency of the waterproof coiled material; the support roller 3, the conveying belt 7 and the material receiving box 16 are connected by arranging the material guide plate 25 and the material receiving opening 19, so that the embossed modified asphalt waterproof coiled material can be conveniently transported; through setting up heat dissipation logical groove 8 and water cooling pipe 27, do dual cooling treatment to the modified asphalt waterproofing membrane who accomplishes the knurling, prevent that modified asphalt waterproofing membrane is high temperature and appear the adhesion, be favorable to the protection to modified asphalt waterproofing membrane structure, the product reject ratio when reducing production, avoid causing the waste of material, solved traditional modified asphalt waterproofing membrane self too high temperature after the knurling is accomplished and appear waterproofing membrane structure adhesion's phenomenon, lead to product quality reduction, the problem of raw materials cost rise.
The present utility model is not limited to the above embodiments, but is capable of modification and variation in detail, and other modifications and variations can be made by those skilled in the art without departing from the scope of the present utility model.

Claims (7)

1. The utility model provides an embossing device is used in production of modified asphalt waterproofing membrane which characterized in that: including the backup pad with establish feed piece, knurling spare, material conveying spare and the row material spare in proper order in the backup pad, the knurling spare is including establishing the knurling in the backup pad to the seat and rotate the backing roll and the knurling roller of connecting respectively between the knurling to the seat, be equipped with the material clearance that can hold waterproofing membrane to pass through between backing roll and the knurling roller, the knurling is equipped with the motor that is used for driving knurling roller pivoted to one side of seat, the material conveying spare is including establishing the backing to the frame in the backup pad, rotate the initiative belt roller that connects the one end that is close to the knurling roller at the backing to the top, rotate the driven belt roller of connecting the other end at the backing to the top and connect between initiative belt roller and driven belt roller and be located the conveyer belt that is between the top of backing to the frame, be equipped with material conveying transmission spare between the output of motor and the initiative belt roller, the surface of conveyer belt evenly is equipped with a plurality of heat dissipation through grooves, one side that the knurling is close to the conveyer belt is equipped with from the backing roll to guide waterproofing membrane to the conveyer belt surface, conveyer belt is close to one end slope setting to one end that the row material is close to the knurling roller.
2. The embossing device for producing a modified asphalt waterproof coiled material according to claim 1, wherein the feeding member comprises a feeding pair seat arranged on the supporting plate and a feeding roller rotatably connected between the feeding pair seat, and a feeding transmission member for driving the feeding roller to rotate is arranged between one end of the feeding roller and one end of the embossing roller.
3. The embossing device for producing a modified asphalt waterproof coiled material according to claim 2, wherein the feeding transmission member comprises a driving pulley coaxially connected with one end of the embossing roller far away from the motor, a driven pulley coaxially connected with one end of the feeding roller close to the driving pulley, and a feeding conveyor belt meshed between the driving pulley and the driven pulley, and the driving pulley and the driven pulley are respectively arranged on the outer sides of the embossing counter seat and the feeding counter seat.
4. The embossing device for producing modified asphalt waterproof coiled materials according to claim 1, wherein the discharging piece comprises a material receiving box arranged on the supporting plate, a material outlet arranged at the bottom of one end of the material receiving box far away from the conveying belt, and a discharging roller rotatably connected between two ends of the material outlet, a material discharging gap capable of allowing waterproof coiled materials to pass through is arranged between the discharging roller and the top of the material outlet, and a material receiving opening connected with the inclined bottom end of the conveying belt is arranged on one side of the material receiving box.
5. The embossing device for producing a modified asphalt waterproof coiled material according to claim 4, wherein the material guiding piece comprises a material guiding plate and fixing lugs symmetrically arranged at two ends of the material guiding plate, the fixing lugs are detachably connected with one side, close to the conveying belt, of two ends of the embossing counter seat, and the material guiding plate is connected between the conveying belt and the surface of the supporting roller.
6. The embossing device for producing a modified asphalt waterproof coiled material according to claim 5, wherein a plurality of material supporting rollers positioned between the driving belt roller and the driven belt roller are rotatably connected to the top of the supporting counter frame.
7. The embossing device for producing a modified asphalt waterproof coiled material according to claim 6, wherein the support pair frame is provided with a water cooling piece for radiating the waterproof coiled material on the conveying belt, the water cooling piece comprises a plurality of water cooling pipes arranged between two adjacent material supporting rollers and a water tank arranged on the support plate and positioned below the support pair frame, the water cooling pipes are positioned between the inner surfaces of the conveying belt and transversely arranged between the support pair frame, one side of the water tank is provided with a water inlet pipe, the other side of the water tank is provided with a water outlet pipe, one end of each water cooling pipe close to the water inlet pipe is in sealing connection with the water inlet pipe, one end of each water cooling pipe close to the water outlet pipe is in sealing connection with the water outlet pipe, and the water inlet pipe is also provided with a booster pump.
CN202322726746.8U 2023-10-11 2023-10-11 Embossing device for producing modified asphalt waterproof coiled material Active CN220864778U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202322726746.8U CN220864778U (en) 2023-10-11 2023-10-11 Embossing device for producing modified asphalt waterproof coiled material

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202322726746.8U CN220864778U (en) 2023-10-11 2023-10-11 Embossing device for producing modified asphalt waterproof coiled material

Publications (1)

Publication Number Publication Date
CN220864778U true CN220864778U (en) 2024-04-30

Family

ID=90809469

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202322726746.8U Active CN220864778U (en) 2023-10-11 2023-10-11 Embossing device for producing modified asphalt waterproof coiled material

Country Status (1)

Country Link
CN (1) CN220864778U (en)

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