CN220862093U - Caterpillar track section flaw detection device - Google Patents
Caterpillar track section flaw detection device Download PDFInfo
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- CN220862093U CN220862093U CN202322646153.0U CN202322646153U CN220862093U CN 220862093 U CN220862093 U CN 220862093U CN 202322646153 U CN202322646153 U CN 202322646153U CN 220862093 U CN220862093 U CN 220862093U
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- conveying
- caterpillar
- track section
- rotary
- chain
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Links
- 238000001514 detection method Methods 0.000 title claims abstract description 21
- 239000000463 material Substances 0.000 claims abstract description 29
- 230000005415 magnetization Effects 0.000 claims abstract description 19
- 239000007921 spray Substances 0.000 claims abstract description 4
- 230000007704 transition Effects 0.000 claims description 13
- 238000009826 distribution Methods 0.000 claims description 9
- 230000005540 biological transmission Effects 0.000 claims description 6
- 238000007599 discharging Methods 0.000 abstract description 5
- 238000000034 method Methods 0.000 abstract description 3
- 239000006247 magnetic powder Substances 0.000 description 5
- 230000007547 defect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000006698 induction Effects 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 229910001369 Brass Inorganic materials 0.000 description 1
- 229910000976 Electrical steel Inorganic materials 0.000 description 1
- 239000010951 brass Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
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- Investigating Or Analyzing Materials By The Use Of Magnetic Means (AREA)
Abstract
The utility model relates to a caterpillar link flaw detection device, and belongs to the technical field of flaw detection. The feeding device comprises a feeding conveying structure, a magnetizing structure, a rotary material distributing structure and a discharging demagnetizing structure, wherein the magnetizing structure is positioned on two sides of the feeding conveying structure, the rotary material distributing structure is positioned at the tail of the feeding conveying structure, and the discharging demagnetizing structure is positioned at the end part of the rotary material distributing structure. The utility model has the advantages that: the method comprises the steps of placing the caterpillar track section to be detected on a caterpillar track section positioning structure, driving the caterpillar track section to be conveyed through a feeding conveying structure, magnetizing the caterpillar track section through a magnetizing spray head, conveying the caterpillar track section to a rotary table of a rotary distributing structure for sorting, respectively placing the caterpillar track section qualified in magnetization and the caterpillar track section unqualified in magnetization on a blanking demagnetizing structure, carrying out demagnetizing treatment on products through the blanking demagnetizing structure, and finally achieving the purposes of flaw detection and sorting of the caterpillar track section.
Description
Technical Field
The utility model relates to a caterpillar link flaw detection device, and belongs to the technical field of flaw detection.
Background
The caterpillar links are used for connecting parts in engineering machinery such as an excavator, a bulldozer and the like and caterpillar tracks of military machinery such as a tank, and because the environments of using occasions of the caterpillar links are severe, the quality requirements on the caterpillar links are high, and in order to ensure the quality of the caterpillar links, each caterpillar link needs to be subjected to flaw detection so as to check whether the interior of the caterpillar link meets the requirements, the existing caterpillar links have no special flaw detection device, each step in the flaw detection process is separated, so that the flaw detection efficiency is low, and the requirement of mass production cannot be met.
Disclosure of Invention
The technical problems to be solved by the utility model are as follows: provides a caterpillar link flaw detection device to solve the problems faced in the industry.
In order to solve the technical problems, the utility model is realized by the following technical scheme: the utility model provides a caterpillar link flaw detection device, includes material loading conveying structure, magnetization structure, rotatory feed distribution structure, unloading demagnetizing structure, magnetization structure is located material loading conveying structure's both sides, rotatory feed distribution structure is located material loading conveying structure's afterbody, unloading demagnetizing structure is located rotatory feed distribution structure's tip.
Preferably, the feeding conveying structure comprises a supporting frame, a plurality of conveying brackets are arranged in the supporting frame, a conveying motor is arranged on the conveying brackets, a transmission shaft is arranged on a motor shaft of the conveying motor, a chain wheel is arranged on the transmission shaft, a chain is arranged between the chain wheels, a chain track section positioning structure is arranged on the chain, and the chain track section positioning structure moves along with the movement of the chain.
Preferably, the caterpillar track section positioning structure comprises a bottom supporting plate, the bottom supporting plate is installed on the chain, a plurality of positioning bosses are arranged on the upper surface of the bottom supporting plate, the positioning bosses are of structures with one high side and one low side, and side baffles are arranged on one low side of the positioning bosses.
Preferably, the magnetizing structure comprises a magnetizing mounting bracket, a plurality of positioning cylinders are arranged on the magnetizing mounting bracket, and a magnetizing spray head is arranged on a cylinder shaft of each positioning cylinder.
Preferably, the rotary material distributing structure comprises a material distributing base, a rotary motor is arranged in the material distributing base, a middle transition plate is arranged on the upper surface of the material distributing base, a rotary plate is arranged above the middle transition plate, a motor shaft of the rotary motor is connected with the rotary plate, and a rotary disc is arranged on the upper surface of the rotary plate.
Preferably, a support roller is arranged between the intermediate transition plate and the rotary plate, and the support roller is mounted on the intermediate transition plate through a roller frame.
Preferably, the discharging demagnetizing structure comprises a material returning and conveying support, a conveying belt is arranged on the material returning and conveying support, and a demagnetizing device is further arranged on the material returning and conveying support.
Preferably, a control cabinet is further arranged on the side edge of the feeding conveying structure.
Compared with the prior art, the utility model has the following advantages: the method comprises the steps of placing the caterpillar track section to be detected on a caterpillar track section positioning structure, driving the caterpillar track section to be conveyed through a feeding conveying structure, magnetizing the caterpillar track section through a magnetizing spray head, conveying the caterpillar track section to a rotary table of a rotary distributing structure for sorting, respectively placing the caterpillar track section qualified in magnetization and the caterpillar track section unqualified in magnetization on a blanking demagnetizing structure, carrying out demagnetizing treatment on products through the blanking demagnetizing structure, and finally achieving the purposes of flaw detection and sorting of the caterpillar track section.
Drawings
The utility model is further described below with reference to the accompanying drawings.
Fig. 1 is a schematic view of the overall structure of the present utility model.
Fig. 2 is a schematic structural view of the caterpillar link.
Fig. 3 is a schematic view of a conveyor frame and caterpillar link positioning structure.
Fig. 4 is a schematic view of the structure of the caterpillar link mounted on the caterpillar link positioning structure.
Fig. 5 is a schematic view of a caterpillar link positioning structure.
Fig. 6 is a schematic diagram of a magnetization configuration.
Fig. 7 is a rear view of the magnetizing structure.
Fig. 8 is a schematic view of a rotary dispensing structure.
Fig. 9 is a schematic view of the internal structure of the transfer and distribution structure.
Fig. 10 is a schematic diagram of a blanking demagnetizing structure.
In the figure: a feeding conveying structure 1; a support frame 101; a conveying rack 102; a conveying motor 103; a drive shaft 104; a sprocket 105; a chain 106; a magnetizing structure 2; a magnetization mounting bracket 201; a positioning cylinder 202; a magnetizing nozzle 203; rotating the material distributing structure 3; a material distributing base 301; a rotating electric machine 302; an intermediate transition plate 303; a rotating plate 304; a turntable 305; a support roller 306; roller frame 307; a blanking demagnetizing structure 4; a reject transfer carriage 401; a conveyor belt 402; a demagnetizing device 403; a caterpillar track section positioning structure 5; a bottom support plate 501; positioning boss 502; side baffles 503; a control cabinet 6; and a caterpillar link 7.
Description of the embodiments
The utility model is described in detail below with reference to the attached drawings and detailed description:
the caterpillar link flaw detection device as shown in fig. 1 to 10 is used for flaw detection of a caterpillar link 7 and comprises a feeding conveying structure 1, a magnetizing structure 2, a rotary material separating structure 3 and a discharging demagnetizing structure 4, wherein the magnetizing structure 2 is positioned on two sides of the feeding conveying structure 1, the rotary material separating structure 3 is positioned at the tail part of the feeding conveying structure 1, and the discharging demagnetizing structure 4 is positioned at the end part of the rotary material separating structure 3.
As shown in fig. 3, in order to be able to transfer the caterpillar links 7, further, the feeding and transferring structure 1 includes a supporting frame 101, a plurality of transferring brackets 102 are provided in the supporting frame 101, a transferring motor 103 is provided on the transferring bracket 102, a transmission shaft 104 is provided on a motor shaft of the transferring motor 103, a sprocket 105 is provided on the transmission shaft 104, a chain 106 is provided between the sprockets 105, a caterpillar link positioning structure 5 is provided on the chain 106, and the caterpillar link positioning structure 5 moves along with the movement of the chain 106.
As shown in fig. 4 and 5, in order to position the caterpillar link 7, further, the caterpillar link positioning structure 5 includes a bottom support plate 501, the bottom support plate 501 is mounted on the chain 106, a plurality of positioning bosses 502 are disposed on an upper surface of the bottom support plate 501, the positioning bosses 502 are in a structure with a high side and a low side, and a side baffle 503 is disposed on a low side of the positioning boss 502 located at a middle position.
As shown in fig. 6 and fig. 7, in order to perform magnetization, the magnetization structure 2 further includes a magnetization mounting bracket 201, a plurality of positioning cylinders 202 are disposed on the magnetization mounting bracket 201, a magnetization nozzle 203 is disposed on a cylinder shaft of the positioning cylinder 202, the magnetization nozzle 203 is formed by pressing a brass sheet silicon steel sheet, the magnetization nozzle 203 is used for being electrified, and induction coils are disposed around the magnetization nozzle 203, so that after the magnetization nozzle 203 is electrified, the induction coils generate a magnetic field to magnetize the caterpillar links 7 through the magnetic field, after the caterpillar links 7 are magnetized, a leakage magnetic field is formed at the surface and near-surface crack defect positions of the caterpillar links 7, magnetic powder is sprayed onto the caterpillar links 7, and the magnetic powder is accumulated at the leakage magnetic position of the caterpillar links 7, thereby being helpful for observing the defect positions of the caterpillar links 7 according to the distribution situation of the magnetic powder.
As shown in fig. 8 and 9, in order to rotate, the rotary distributing structure 3 further includes a distributing base 301, a rotary motor 302 is disposed in the distributing base 301, an intermediate transition plate 303 is disposed on an upper surface of the distributing base 301, a rotary plate 304 is disposed above the intermediate transition plate 303, a motor shaft of the rotary motor 302 is connected with the rotary plate 304, and a turntable 305 is disposed on an upper surface of the rotary plate 304.
In order to be able to support the rotating plate 304, further, a support roller 306 is arranged between the intermediate transition plate 303 and the rotating plate 304, the support roller 306 being mounted to the intermediate transition plate 303 by means of a roller frame 307.
As shown in fig. 10, in order to demagnetize the caterpillar link 7 and convey the caterpillar link 7 to a set position, the blanking demagnetizing structure 4 further includes a material-returning conveying frame 401, a conveying belt 402 is disposed on the material-returning conveying frame 401, and a demagnetizing device 403 is further disposed on the material-returning conveying frame 401.
In order to facilitate control, further, a control cabinet 6 is further arranged on the side edge of the feeding conveying structure 1.
When the flaw detector is used, the caterpillar track section 7 to be detected is vertically placed on the positioning boss 502 of the caterpillar track section positioning structure 5, and the side baffle 503 is arranged on the side, which is positioned at the middle position and is low in the positioning boss 502, of the positioning boss 502, so that the caterpillar track section 7 to be detected can be stably leaned on the side baffle 503, and the subsequent flaw detection is facilitated.
After the caterpillar link 7 is placed in the caterpillar link positioning structure 5, the conveying motor 103 is started, the chain 106 is driven to rotate through the conveying motor 103, and the caterpillar link positioning structure 5 is fixed on the chain 106, so that the caterpillar link positioning structure 5 moves along with the rotation of the chain 106, when the caterpillar link 7 moves to the side edge of the magnetizing structure 2, the caterpillar link 7 is magnetized through the magnetizing nozzle 203 and sprayed with magnetic powder, the magnetized caterpillar link 7 is conveyed through the feeding conveying structure 1 and turned over onto the turntable 305 on the rotary distributing structure 3, the magnetized caterpillar link 7 is rotated to the front of an operator through the turntable 305, the operator sorts according to the distribution of the magnetic powder, the qualified and unqualified caterpillar links 7 are respectively placed in the blanking demagnetizing structure 4, one of the blanking demagnetizing structures 4 is used for placing qualified products, the other one of the qualified products is used for placing unqualified products, all the caterpillar links 7 can be demagnetized through the demagnetizing device 403, the conventional flaw detection device has the advantages that the qualified and unqualified caterpillar links 7 are separated, and the flaw detection efficiency of the caterpillar link 7 is lower than that the conventional flaw detection device is realized.
It is emphasized that: the above embodiments are merely preferred embodiments of the present utility model, and the present utility model is not limited in any way, and any simple modification, equivalent variation and modification made to the above embodiments according to the technical substance of the present utility model still fall within the scope of the technical solution of the present utility model.
Claims (8)
1. The utility model provides a caterpillar link flaw detection device for caterpillar link (7) detects a flaw, its characterized in that: including material loading conveying structure (1), magnetization structure (2), rotatory feed distribution structure (3), unloading demagnetize structure (4), magnetization structure (2) are located the both sides of material loading conveying structure (1), rotatory feed distribution structure (3) are located the afterbody of material loading conveying structure (1), unloading demagnetize structure (4) are located the tip of rotatory feed distribution structure (3).
2. The caterpillar link flaw detector according to claim 1, wherein: the feeding conveying structure (1) comprises a supporting frame (101), a plurality of conveying supports (102) are arranged in the supporting frame (101), a conveying motor (103) is arranged on the conveying supports (102), a transmission shaft (104) is arranged on a motor shaft of the conveying motor (103), a chain wheel (105) is arranged on the transmission shaft (104), a chain (106) is arranged between the chain wheels (105), a chain track section positioning structure (5) is arranged on the chain (106), and the chain track section positioning structure (5) moves along with the movement of the chain (106).
3. The caterpillar link flaw detector according to claim 2, wherein: the caterpillar track section location structure (5) includes bottom support plate (501), bottom support plate (501) install in on chain (106), the upper surface of bottom support plate (501) is provided with a plurality of location bosss (502), location boss (502) are the structure that one side is high and one side is low, are located intermediate position location boss (502) low one side is provided with side shield (503).
4. The caterpillar link flaw detector according to claim 1, wherein: the magnetizing structure (2) comprises a magnetizing mounting bracket (201), a plurality of positioning cylinders (202) are arranged on the magnetizing mounting bracket (201), and magnetizing spray heads (203) are arranged on cylinder shafts of the positioning cylinders (202).
5. The caterpillar link flaw detector according to claim 1, wherein: the rotary material distributing structure (3) comprises a material distributing base (301), a rotary motor (302) is arranged in the material distributing base (301), a middle transition plate (303) is arranged on the upper surface of the material distributing base (301), a rotary plate (304) is arranged above the middle transition plate (303), a motor shaft of the rotary motor (302) is connected with the rotary plate (304), and a rotary table (305) is arranged on the upper surface of the rotary plate (304).
6. The caterpillar link flaw detector according to claim 5, wherein: a supporting roller (306) is arranged between the middle transition plate (303) and the rotating plate (304), and the supporting roller (306) is mounted on the middle transition plate (303) through a roller frame (307).
7. The caterpillar link flaw detector according to claim 1, wherein: the blanking demagnetizing structure (4) comprises a material returning and conveying support (401), a conveying belt (402) is arranged on the material returning and conveying support (401), and a demagnetizing device (403) is further arranged on the material returning and conveying support (401).
8. The caterpillar link flaw detector according to claim 1, wherein: the side of material loading conveying structure (1) still is provided with switch board (6).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322646153.0U CN220862093U (en) | 2023-09-28 | 2023-09-28 | Caterpillar track section flaw detection device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322646153.0U CN220862093U (en) | 2023-09-28 | 2023-09-28 | Caterpillar track section flaw detection device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220862093U true CN220862093U (en) | 2024-04-30 |
Family
ID=90814027
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322646153.0U Active CN220862093U (en) | 2023-09-28 | 2023-09-28 | Caterpillar track section flaw detection device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220862093U (en) |
-
2023
- 2023-09-28 CN CN202322646153.0U patent/CN220862093U/en active Active
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