CN220858622U - Online measuring device for machining data - Google Patents
Online measuring device for machining data Download PDFInfo
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- CN220858622U CN220858622U CN202322505657.0U CN202322505657U CN220858622U CN 220858622 U CN220858622 U CN 220858622U CN 202322505657 U CN202322505657 U CN 202322505657U CN 220858622 U CN220858622 U CN 220858622U
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- 238000003754 machining Methods 0.000 title claims description 3
- 238000012545 processing Methods 0.000 claims abstract description 32
- 238000006243 chemical reaction Methods 0.000 claims abstract description 20
- 230000000087 stabilizing effect Effects 0.000 claims abstract description 17
- 238000004806 packaging method and process Methods 0.000 claims abstract description 15
- 238000007789 sealing Methods 0.000 claims abstract description 8
- 238000005259 measurement Methods 0.000 claims description 28
- 230000005540 biological transmission Effects 0.000 claims description 8
- 238000005538 encapsulation Methods 0.000 claims description 6
- 238000000034 method Methods 0.000 claims description 5
- 230000008569 process Effects 0.000 claims description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 239000000428 dust Substances 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 238000004458 analytical method Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000009776 industrial production Methods 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 230000008859 change Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 239000002173 cutting fluid Substances 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 229920000515 polycarbonate Polymers 0.000 description 1
- 239000004417 polycarbonate Substances 0.000 description 1
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- Testing Or Calibration Of Command Recording Devices (AREA)
- Arrangements For Transmission Of Measured Signals (AREA)
Abstract
The utility model provides an on-line measuring device for processing data, which comprises a packaging box and a data acquisition and power supply module arranged in the packaging box, wherein the packaging box comprises a box body and a box cover, a sealing ring is arranged between the box cover and the box body, four corners of the box body are embedded into aviation sockets, interfaces, power switches and charging jacks are arranged on the sides of the box body, the data acquisition and power supply module comprises a lower mounting plate fixedly arranged on the inner bottom surface of the packaging box, a supporting plate fixedly connected with the lower mounting plate and an upper mounting plate, a collector and a circuit breaker arranged on the lower mounting plate, and a power supply, a main control singlechip, a voltage stabilizing module and a conversion module which are arranged on the upper mounting plate. The plug of the sensor is inserted into the aviation socket, the collected data is transmitted through the concentrator, the collected data is transmitted to the conversion module for signal conversion and data processing, the main control singlechip is connected with signals, and the data is transmitted to the receiving equipment. The utility model can accurately transmit data in real time, has portability and flexibility, and is convenient for staff to operate.
Description
Technical Field
The utility model relates to the technical field of intelligent processing, in particular to an online processing data measuring device.
Background
The real-time acquisition of the processing data is required in the processing fields of aerospace thin-wall parts and the like, and has important guiding significance for evaluating the processing state of the parts and adjusting the processing technology.
In the prior art, the processing data measuring device is mainly used for constructing a large cabinet based on actual working conditions and is mainly realized based on a data acquisition instrument and an analysis instrument combined with a sensor technology, however, the processing data detecting device is mainly used in a specific field, lacks generality and flexibility, limits compatibility in multiple occasions and is difficult to adapt to measurement requirements of different processing occasions. Meanwhile, the technical system for processing the data measuring device is complex, the cost is high, and the use and maintenance difficulties are high.
Therefore, those skilled in the art need to look at an online measurement device for processing data that is smaller, more versatile and flexible, and capable of reliably operating in a variety of complex environments, and meeting different measurement requirements for different situations and various parts.
Disclosure of utility model
In order to achieve the above and other objects, the present utility model is achieved by the following technical solutions: the utility model provides an online measuring device of processing data, includes encapsulation box and data acquisition and power module, data acquisition and power module fixed mounting are in the encapsulation box, the encapsulation box includes: a case body; the box cover is fixedly arranged on the box body and forms a packaging state with the box body; the sealing ring is embedded in the joint of the box body and the box cover; the aviation socket is embedded into four corners of the box body; the interface is arranged on the side surface of the box body; the data acquisition and power supply module comprises: the lower mounting plate is fixedly arranged on the inner bottom surface of the box body; the lower end of the supporting plate is fixed on the lower mounting plate; the upper mounting plate is fixedly connected with the upper end of the supporting plate; the collector is fixedly arranged on the lower mounting plate and is positioned between the two support plates; the master control singlechip is arranged on the upper mounting plate and is used for connecting transmission signals; the voltage stabilizing module is arranged on the upper mounting plate and is electrically connected with the main control singlechip; the conversion module is arranged on the upper mounting plate and is electrically connected with the voltage stabilizing module and the collector.
In one embodiment, the aerial socket is provided with a dust and water cap.
In an embodiment, the packaging box further comprises an interface, and the interface is mounted on the side surface of the box body; the power switch is arranged on the side face of the box body; and the charging jack and the power switch are mounted on the side face of the box body together.
In an embodiment, the data acquisition and power supply module further comprises a circuit breaker fixedly mounted on the lower mounting plate for protecting a circuit; the power supply is arranged on the upper mounting plate and is electrically connected with the collector, the voltage stabilizing module and the conversion module.
In one embodiment, the power supply supplies power to the hub, the voltage regulator module and the conversion module via power lines to power the sensor connected to the aviation socket.
In an embodiment, the voltage stabilizing module stabilizes the voltage and then supplies power to the master control singlechip, so as to perform data acquisition programming on the master control singlechip.
In one embodiment, the signal interface of the conversion module is connected to the signal interface of the hub.
In one embodiment, the concentrator distributes signals to the sensors that interface with the aerial receptacle.
In an embodiment, the master control singlechip is connected to bluetooth or Zigbee signals, so that the receiving device receives the measurement data in real time.
Due to the application of the technical scheme, compared with the prior art, the utility model has the following advantages:
1. The utility model can realize accurate online measurement of various physical quantities in different working conditions and processing states, and provides reliable data support for industrial production process;
2. The acquired data is efficiently transmitted to the receiving end equipment through a wireless transmission module or a wired transmission module arranged in the device, so that real-time performance and accuracy can be ensured, an operator can conveniently monitor the tool state remotely, and the safety of data transmission can be considered;
3. the efficiency of frock state measurement has been improved, has more compatibility, because portability and the flexibility of device, the staff can easily operate in the complex environment, ensures measuring security.
Drawings
FIG. 1 is a schematic diagram of a package according to the present utility model;
FIG. 2 is a schematic back view of the package of the present utility model;
Fig. 3 is a schematic diagram of a data acquisition and power supply module according to the present utility model.
1-An online measurement device for processing data; 11-packaging the box; 111-a box; 112-lid; 113-a sealing ring; 114-an aerial socket; 115-interface; 116-a power switch; 117-charging jack; 12, a data acquisition and power supply module; 121-a lower mounting plate; 122-supporting plates; 123-upper mounting plate; 124-collector; 125-a circuit breaker; 126-a power supply; 127-voltage stabilizing module; a 128-conversion module; 129-master control singlechip; 2-a sensor; 3-receiving device.
Detailed Description
Please refer to fig. 1 to 3. Other advantages and effects of the present utility model will become apparent to those skilled in the art from the following disclosure, which describes the embodiments of the present utility model with reference to specific examples.
It should be understood that the structures, proportions, sizes, etc. shown in the drawings are for illustration purposes only and should not be construed as limiting the utility model to the extent that it can be practiced, since modifications, changes in the proportions, or adjustments of the sizes, which are otherwise, used in the practice of the utility model, are included in the spirit and scope of the utility model which is otherwise, without departing from the spirit or scope thereof. Also, the terms "left", "right", "upper", "lower" and "a" are used herein for descriptive purposes only and are not intended to limit the scope of the utility model as embodied or construed in any manner without substantially altering the technical context.
As shown in fig. 1, an on-line measuring device 1 for processing data is connected to a sensor 2 for measuring and transmitting data to a receiving device 3 in real time under various working environments.
Referring to fig. 1, 2 and 3, an on-line measuring device 1 for processing data includes an enclosure 11 and a data collecting and power supplying module 12, wherein the data collecting and power supplying module 12 is installed in the enclosure 11, and the enclosure 11 prevents the data collecting and power supplying module 12 from being damaged.
Referring to fig. 1 and 2, the packaging box 11 includes a box body 111; the portable electronic device further comprises a box cover 112, wherein the box cover 112 is fixedly arranged on the box body 111 through bolts, and forms a packaging state together with the box cover 112, so as to protect the data acquisition and power supply module 12 in the packaging box 11; the box body 111 and the box cover 112 are embedded into the sealing ring 113 at the joint of the box body 111 and the box cover 112, and the sealing ring 113 plays a role in water resistance; also comprises an aviation socket 114, wherein the aviation socket 114 is embedded and installed at four corners of the box body 111 and is used for connecting the sensor 2; the portable electronic device further comprises an interface 115, wherein a plurality of the interfaces 115 are arranged on the side surface of the box body 111 and are used for externally connecting equipment; the processing data online measurement device comprises a box body 111, and is characterized by further comprising a power switch 116, wherein the power switch 116 is arranged on one side surface of the box body 111 and is used for controlling the processing data online measurement device 1 to work, the processing data online measurement device 1 is opened to work by pressing a power switch 116 on circuit, and the work is stopped by pressing a power switch 116 off circuit again; and the device further comprises a charging jack 117, wherein the charging jack 117 and the power switch 116 are arranged on the same side face of the box body 111, and when the processing data online measurement device 1 is powered down, a charging wire is inserted into the charging jack 117 to be connected with an external power supply to charge the processing data online measurement device 1.
Specifically, the aviation socket 114 and the charging jack 117 are provided with dust-proof and water-proof caps, so that water and dust in the aviation socket 114 and the charging jack 117 are prevented from affecting the use of the aviation socket 114.
Specifically, the packaging box 11 is detachably connected with the sensor 2 through the aviation socket 114, is detachably connected with the receiving device 3 through the interface 115, and is detachably connected with an external power supply through the charging jack 117.
Specifically, the packaging box 11 is made of polycarbonate material, has the functions of water resistance, dust resistance, temperature resistance, flame retardance and the like, ensures that the processing data online measurement device 1 can continuously work in a complex environment, and is provided with the sealing ring 113, so that factors such as cutting chips, cutting fluid and the like can be effectively isolated, and tool measurement is ensured not to be disturbed.
As shown in fig. 3, the data acquisition and power supply module 12 includes a lower mounting plate 121, and the lower mounting plate 121 is fixedly mounted on the inner bottom surface of the box 111; the device also comprises a supporting plate 122, wherein the supporting plate 122 is in a shape of a '[', and the lower end of the supporting plate 122 is fixedly arranged on the lower mounting plate 121 so as to ensure stability; the upper mounting plate 123 is fixedly connected with the upper end of the support plate 122; the device further comprises an integrator 124, wherein the integrator 124 is fixedly arranged on the lower mounting plate 121 and positioned between two support plates 122, and is used for dispersing signals to each sensor 2 connected with the aviation socket 114; the circuit breaker 125 is fixedly installed on the lower mounting plate 121, the circuit breaker 125 is close to the collector 124 and is used for protecting a circuit, and when equipment is in a problem, the circuit breaker 125 cuts off the circuit and stops working; a power supply 126, wherein the power supply 126 is installed on the upper mounting board 123 and is used for supplying power to other elements; the voltage stabilizing module 127 is installed on the upper mounting plate 123 and is used for stabilizing voltage, the voltage stabilizing module 127 generates fixed output voltage with preset amplitude, and the output voltage is kept unchanged regardless of the change of the input voltage or the load condition; the device further comprises a conversion module 128, wherein the conversion module 128 is arranged on the upper mounting plate 123 and is used for converting 485 signals; the device further comprises a master control singlechip 129, wherein the master control singlechip 129 is arranged on the upper mounting plate 123.
Specifically, the data acquisition and power supply module 12 has both wired and wireless communication functions, and can transmit acquired data through bluetooth or zigbee, so that the safety of measurement is greatly ensured while remote operation is realized.
The power supply 126 supplies power to the collector 124 through a power line, the voltage stabilizing module 127 and the conversion module 128, the voltage stabilizing module 127 stabilizes the voltage to 3V for supplying power to the main control singlechip 129, the main control singlechip 129 is subjected to data acquisition programming, the voltage stabilizing module 127 is connected with the conversion module 128, a signal interface of the conversion module 128 is connected with a signal interface of the collector 124, the collector 124 distributes 485 signals to each sensor 2 connected with the aviation socket 114, the effect of 485 signal conversion expansion is achieved, the power supply 126 is connected with a power interface on the aviation socket 114, the power supply 126 is used for supplying power to the sensor 2 connected with the aviation socket 114, the power supply 126 is positioned in the packaging box 11, and the charging jack 117 is connected to the power supply 126, so as to prolong a charging line, facilitate direct charging outside a measuring device, and the power supply 126 does not need to be detached for charging.
The sensor 2 with the aviation plug is inserted into the aviation socket 114, the sensor 2 is placed at a position to be measured, the power switch 116 is pressed to start the processing data on-line measuring device 1, and the processing data on-line measuring device 1 starts data acquisition. The data collected by the sensor 2 is transmitted through the collector 124, and then transmitted to the conversion module 128 for signal conversion and data processing, so as to ensure the accuracy and consistency of the data. The main control singlechip 129 is connected to bluetooth or Zigbee signals, and the receiving device 3 receives, decodes, processes and analyzes the measurement data sent by the processing data on-line detecting device 1, and these data can be acquired in real time for subsequent analysis. After the measurement is completed, the power switch 116 is pressed, the processing data on-line detection device 1 stops working, and the plug of the sensor 2 is pulled out. When the processing data on-line detecting device 1 is insufficient in power, a charger is inserted into the charging jack 117 to charge, so that sufficient power is ensured to continue to work.
In summary, the utility model can realize accurate online measurement of various physical quantities in different working conditions and provide reliable data support for industrial production process; the acquired data is efficiently transmitted to the receiving end equipment through a wireless transmission module or a wired transmission module arranged in the device, so that real-time performance and accuracy can be ensured, an operator can conveniently monitor the tool state remotely, and the safety of data transmission can be considered; the efficiency of frock state measurement has been improved, has more compatibility, because portability and the flexibility of device, the staff can easily operate in the complex environment, ensures measuring security.
Therefore, the utility model effectively overcomes various defects in the prior art and has high industrial utilization value. The above embodiments are merely illustrative of the principles of the present utility model and its effectiveness, and are not intended to limit the utility model. Modifications and variations may be made to the above-described embodiments by those skilled in the art without departing from the spirit and scope of the utility model. Accordingly, it is intended that all equivalent modifications and variations of the utility model be covered by the claims, which are within the ordinary skill of the art, be within the spirit and scope of the present disclosure.
Claims (9)
1. The utility model provides a processing data on-line measuring device, includes encapsulation box and data acquisition and power module, data acquisition and power module fixed mounting are in the encapsulation box, its characterized in that, the encapsulation box includes:
A case body;
The box cover is fixedly arranged on the box body and forms a packaging state with the box body;
the aviation socket is embedded into four corners of the box body;
the data acquisition and power supply module comprises:
The lower mounting plate is fixedly arranged on the inner bottom surface of the box body;
the lower end of the supporting plate is fixed on the lower mounting plate;
the upper mounting plate is fixedly connected with the upper end of the supporting plate;
The collector is fixedly arranged on the lower mounting plate and is positioned between the two support plates;
The master control singlechip is arranged on the upper mounting plate and is used for connecting transmission signals;
the voltage stabilizing module is arranged on the upper mounting plate and is electrically connected with the main control singlechip;
The conversion module is arranged on the upper mounting plate and is electrically connected with the voltage stabilizing module and the collector.
2. An on-line measurement device for process data according to claim 1, wherein the aerial socket is provided with a dust-proof and water-proof cap.
3. The on-line measurement device of claim 1, wherein the packaging box further comprises a sealing ring, and the sealing ring is embedded in a joint of the box body and the box cover; the interface is arranged on the side surface of the box body; the power switch is arranged on the side face of the box body; and the charging jack and the power switch are mounted on the side face of the box body together.
4. The on-line measurement device of process data according to claim 1, wherein the data acquisition and power supply module further comprises a circuit breaker fixedly mounted on the lower mounting plate for protecting a circuit; the power supply is arranged on the upper mounting plate and is electrically connected with the collector, the voltage stabilizing module and the conversion module.
5. The on-line process data measurement device of claim 4, wherein the power supply provides power to the hub, the voltage regulator module, and the conversion module via power lines to power sensors coupled to the aerial outlet.
6. The on-line measurement device for machining data according to claim 5, wherein the voltage stabilizing module is used for supplying power to the master control singlechip after stabilizing the voltage, and performing data acquisition programming on the master control singlechip.
7. The on-line measurement device of claim 1, wherein the signal interface of the conversion module is connected to the signal interface of the concentrator.
8. The on-line process data measurement device of claim 1, wherein the concentrator distributes signals to sensors connected to the aerial socket.
9. The on-line measurement device for processing data according to claim 1, wherein the master control singlechip is connected to bluetooth or Zigbee signals, so that the receiving device receives the measurement data in real time.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322505657.0U CN220858622U (en) | 2023-09-15 | 2023-09-15 | Online measuring device for machining data |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322505657.0U CN220858622U (en) | 2023-09-15 | 2023-09-15 | Online measuring device for machining data |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220858622U true CN220858622U (en) | 2024-04-26 |
Family
ID=90744872
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322505657.0U Active CN220858622U (en) | 2023-09-15 | 2023-09-15 | Online measuring device for machining data |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220858622U (en) |
-
2023
- 2023-09-15 CN CN202322505657.0U patent/CN220858622U/en active Active
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