CN220856233U - Protection turns over board and cooling pond on glass insulator cold and hot impact line - Google Patents

Protection turns over board and cooling pond on glass insulator cold and hot impact line Download PDF

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Publication number
CN220856233U
CN220856233U CN202322289160.XU CN202322289160U CN220856233U CN 220856233 U CN220856233 U CN 220856233U CN 202322289160 U CN202322289160 U CN 202322289160U CN 220856233 U CN220856233 U CN 220856233U
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China
Prior art keywords
turning plate
turning
cold
board
glass insulator
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CN202322289160.XU
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Chinese (zh)
Inventor
嵇云峰
蔡伟泉
杜学良
凌一凡
王泽宇
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Zhejiang Tilon Insulator Co ltd
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Zhejiang Tilon Insulator Co ltd
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Priority to CN202322289160.XU priority Critical patent/CN220856233U/en
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Abstract

The invention relates to the field of production of toughened glass insulators, in particular to a protective turning plate and a cooling pool on a cold and hot impact line of a glass insulator. The work piece gets into the board that turns over that the slope set up after coming out by the heating cabinet, and the work piece is followed and is turned over the board and slide downwards, turns over the board and overturns around the articulated part around the gravity effect of work piece after turning over the board articulated part place ahead to turn over the board front end and turn downwards and be equivalent to in delivering the work piece to the cooling tank, the work piece gets into the cooling tank fall little, the impact behind the work piece falls into water is little, reduces the product collision, the work piece breakage rate reduces, quality and output effectively promote.

Description

Protection turns over board and cooling pond on glass insulator cold and hot impact line
Technical Field
The invention relates to the field of production of toughened glass insulators, in particular to a protective turning plate and a cooling pool on a cold and hot impact line of a glass insulator.
Background
In the production process of the glass insulator, in order to ensure high quality of factory cost, a cold and hot impact resistant process is required to be carried out on products through cold and hot impact equipment, namely a cold and hot impact line, so that bad toughened products can be removed, namely the products are firstly sent into a heating box to be heated and then sent into a cooling tank to be cooled, and the bad products can be subjected to self-explosion under the cold and hot impact, so that the bad products can be removed. Because the product is toughened, let its nature drop to cooling water tank after the heating cabinet, because the fall in heating cabinet and pond causes the surface of toughened glass insulator to bump and damage easily, forms the substandard product.
Specifically, because there is certain fall between the outlet of the heating box and the water surface of the cooling tank, products need to be reduced gradually by the aid of auxiliary conveying equipment inclined from top to bottom in order to prevent unnecessary impact damage when entering the cooling tank from the heating box, the current mode is to guide the products into the tank through unpowered small rollers, but the foremost end of the products, which are separated from the roller support, still has higher fall with the water surface, especially with the steel mesh conveying belt surface of the part below the corresponding roller in the cooling tank, and also because the products have certain weight, the products still have larger impact force when falling into the water and touching the underlying steel conveying belt, so that the products are easy to collide with the products or the products and the mesh belt, damage occurs, the appearance quality of the products is affected, and the yield is reduced. Therefore, it is necessary to design a structural device capable of reducing the distance between the insulator product and the steel mesh conveyor belt in the tank as much as possible when the insulator product falls into water.
Disclosure of Invention
The invention aims to solve the technical problems and provide a protective turning plate and a cooling pool on a cold-hot impact line of a glass insulator.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
The utility model provides a protection turns over board structure on cold and hot impact line of glass insulator, including locating the base on the cold and hot impact line, articulated on the base turn over the board and locate the counter weight spare that can make the standing of turning over the board bottom get back to initial condition, it locates to turn over the board the base top, the base is at least including being used for carrying out spacing portion and being used for to turning over board rear end bottom and articulated the articulated part of turning over board, works as the rear end of turning over the board when turning over the board is in initial condition support lean on the spacing portion just the upper surface of turning over the board is by the slope form of back forward downward sloping gradually.
Preferably, the weight piece is a weight attached to the bottom of the turning plate and positioned behind the hinge position of the turning plate or a weight hung on the bottom of the turning plate and positioned in front of the hinge position of the turning plate.
Preferably, the hinge component comprises a hinge shaft arranged on the base through a bearing, and the bottom of the turning plate is fixedly arranged on the shaft circumferential surface of the hinge shaft.
Preferably, the weight is a weight hammer arranged in front of the hinge shaft, and the weight hammer is fixedly arranged at the bottom of the turning plate through a hanging rod; the suspender is vertically and fixedly arranged at the bottom of the turning plate.
Preferably, anti-collision guide bars are arranged on two sides of the upper surface of the turning plate along the front-back direction of the turning plate, and an outwards extending guide surface is arranged on the inner side of the rear end of each anti-collision guide bar.
Preferably, the middle part of the front end of the turning plate is provided with two turning parts which are symmetrically arranged and protruded on the surface of the turning plate and used for controlling the turning plate homing time by taking the center line of the turning plate as a symmetrical center line, and the distance between the two turning parts is smaller than the width of the glass insulator workpiece.
Preferably, the turnover part is a cylindrical part standing on the front end edge of the surface of the turnover plate, and the cylindrical part is a high-temperature-resistant material part.
Preferably, the base further comprises a base rod and two side connecting rods which are respectively connected to two ends of the base rod and extend towards the front side direction of the turning plate, the hinge part is arranged between the front ends of the two side connecting rods, and the limiting part is arranged on the base rod. Preferably, the glass insulator cold-hot impact line is provided with a row of turning plates adjacent left and right.
Preferably, each turning plate bottom corresponds to two side connecting rods, a plurality of groups of side connecting rods corresponding to the number of the turning plates are connected to the base rods, a bridging frame is further arranged between the adjacent turning plates, and the bridging frame comprises a lifting rod welded between adjacent side connecting rods and transverse connecting rods connected between the lifting rods. .
The utility model provides a cooling tank on cold and hot impact line of glass insulator, includes the cell body, locates two sections conveyer belts that set gradually along glass insulator direction of delivery in the cell body, two sections the conveyer belt is respectively the turn-over conveyer belt that is located the rear side and is located the play pond conveyer belt of front side, the protection on the cold and hot impact line of glass insulator turn over the board structure and locate the rear end top of cell body and from last looking down turn over board with turn over the conveyer belt and overlap at least partially, play pond conveyer belt and turn over the conveyer belt and all be the slope conveyer belt that is raised gradually from the back forward, and the rear end that plays the pond conveyer belt extends to the below of turn over the conveyer belt front end, when turn over the lower extreme that turns over the board when turning over to maximum angle submerges in the water of cooling tank.
The beneficial effects of the invention are as follows:
1. According to the application, the turnover plate is arranged between the heating box and the cooling pool, so that the insulator workpiece can be buffered before falling into water, and the impact force between the workpiece and the conveyer belt in the cooling pool during contact is reduced. Specifically, the work piece gets into the board that turns over that the slope set up after coming out by the heating cabinet, and the work piece is followed and is turned over the board and slide downwards, slides to turning over the board around the articulated elements upset behind the articulated elements place ahead of board to turn over the board front end and down rotate and be equivalent to in delivering the cooling tank with the work piece, the work piece gets into the cooling tank fall little, the impact behind the work piece falls into water is little, reduces the product collision, the work piece breakage rate reduces, quality and output effectively promote.
2. The application has simple structure, smooth turning of the turning plate, extremely low falling head of the workpiece, good safety and very safe and can buffer the workpiece in water in a large area through all parts and water.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings that are needed in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic diagram of the structure of the present application;
FIG. 2 is a schematic diagram of the cooperation of the flap structure and the cooling tank;
FIG. 3 is a schematic view of a flap configuration;
Fig. 4 is a schematic view of the structure of the flap and the base.
Detailed Description
For the purpose of further illustrating the various embodiments, the present invention provides the accompanying drawings, which are a part of the disclosure of the present invention, and which are mainly used to illustrate the embodiments and, together with the description, serve to explain the principles of the embodiments, and with reference to these descriptions, one skilled in the art will recognize other possible implementations and advantages of the present invention, wherein elements are not drawn to scale, and like reference numerals are generally used to designate like elements.
Embodiment one:
The utility model provides a protection turns over board structure on cold and hot impact line of glass insulator, includes locates the base 1 on the cold and hot impact line, articulates the board 2 of turning over on the base and locates the counter weight piece 3 that can make the board that stands up and get back to initial condition of turning over the board bottom, it locates to turn over the board the base top, the base is at least including being located rear side upper portion be used for carrying out spacing portion 11 to turning over board rear end bottom, and be used for articulating the articulated part 12 of turning over the board, when turning over the board when being in initial condition the rear end of turning over the board support lean on the spacing portion just the upper surface of turning over the board is by the slope form of back forward declivity.
According to the application, the turnover plate is arranged between the heating box 7 and the cooling tank, so that the insulator workpiece 01 can be buffered before falling into water, and the impact force between the workpiece and the conveyer belt in the cooling tank during contact is reduced. Specifically, the work piece gets into the board that turns over that the slope set up after coming out by the heating cabinet, and the work piece is followed and is turned over the board and slide downwards, slides to turning over the board around the articulated elements upset behind the articulated elements place ahead of board to turn over the board front end and down rotate and be equivalent to in delivering the cooling tank with the work piece, the work piece gets into the cooling tank fall little, the impact behind the work piece falls into water is little, reduces the product collision, the work piece breakage rate reduces, quality and output effectively promote.
Embodiment two:
The difference with the embodiment is that the weight piece is a weight block attached to the bottom of the turning plate and positioned behind the hinge position of the turning plate or a weight hammer hung on the bottom of the turning plate and positioned in front of the hinge position of the turning plate.
The position and the structure of the weight piece are reasonably arranged, so that the turning plate can automatically return to the initial inclined position after the workpiece falls into water. For example, when the counterweight is arranged at the rear of the turning plate, the counterweight can be arranged to be directly attached to the back of the turning plate, the workpiece can slide downwards to the front of the hinge position to enable the turning plate to drive the counterweight to turn over, the limit position of turning over is arranged at the hinge position or above the turning plate or at other positions, and after the turning plate touches the limit position, the workpiece enters water and then the turning plate reversely turns over to return.
Of course, the counter weight hammer can be fixedly hung in front of the bottom of the turning plate, when a workpiece slides to the front of the turning plate, the turning plate rotates to drive the counter weight hammer to rotate backwards to be lifted, when the lower end of the turning plate turns to the lowest position or approaches the lowest position, the workpiece is separated from the turning plate, and after the pressure of the workpiece is lost, the counter weight hammer moves under the gravity of the counter weight hammer due to the fact that the counter weight hammer is lifted, and accordingly the turning plate is driven to rotate around the hinged position to return to the initial position. The hinge component comprises a hinge shaft 13 arranged on the base through a bearing, and the bottom of the turning plate is fixedly arranged on the shaft circumferential surface of the hinge shaft.
More preferably, the weight member is a weight 31 arranged in front of the hinge shaft, and the weight is fixedly arranged at the bottom of the turning plate through a boom 32; the suspender is vertically and fixedly arranged at the bottom of the turning plate. The lifting rod is perpendicular to the bottom of the turning plate, so that the counter weight always has a downward driving force, and the front part of the turning plate turns upwards under the reverse acting force of the driving force of the counter weight because the hinge shaft of the turning plate is arranged at the rear of the lifting rod, so that the rear part of the turning plate is propped against the limiting part, and once a workpiece slides to the front part of the turning plate, the turning plate can just turn over, and the front part and the rear part rotate upwards. And the counter weight hammer and the suspender are reasonably distributed and matched with the turning plate, so that the turning plate can not turn over again and continuously after the workpiece is separated, but returns under the action of the counter weight hammer.
The bottom of the turning plate can be welded on the hinge shaft through the connecting block or the connecting strip, so that a section of space is reserved between the bottom surface and the hinge shaft to ensure that the turning plate is not contacted with the hinge shaft and other parts of the base during turning, and enough part installation space is provided for smooth turning. And the lower end of the turning plate is rotated to a proper low position by reasonable cooperation with the suspender, so that the workpiece is separated from the turning plate and automatically turned forward, and the turning plate can be quickly returned under the cooperation of the counterweight hammer after the workpiece is separated from the turning plate. The reasonable layout of the structures such as the turning plate, the counterweight hammer and the hinge shaft realizes the effect of the application, and all the components can be arranged at the bottom of the turning plate for installation instead of the top or the upper part of the turning plate, so that the whole turning plate surface is concise, workpieces are easy to enter the turning plate surface, and errors are less.
Anti-collision guide bars 21 are arranged on two sides of the upper surface of the turning plate along the front-back direction of the turning plate, and an outwards extending guide surface 211 is arranged on the inner side of the rear end of each anti-collision guide bar. In addition, anti-collision guide bars are arranged on two sides of the turning plate so as to ensure that workpieces coming out of the heating box are smoothly led onto the turning plate one by one and then are put into the cooling pool through the turning plate. Therefore, the workpiece can be prevented from being separated from the path, the travelling path of the workpiece is standardized, and the falling force and the controllable direction of the workpiece can be ensured.
Embodiment III:
The difference from the above embodiment is that the middle part of the front end of the turning plate is provided with two turning parts 22 which are symmetrically arranged and protruded on the surface of the turning plate and used for controlling the turning plate homing time by taking the center line of the turning plate as a symmetrical center line, and the distance between the two turning parts is smaller than the width of the glass insulator workpiece. Through the setting of turning over a part, thereby the work piece that follows the board landing can support to turn over on a part after turning over the board and overturn extreme position lower extreme and can carry out secondary buffering and reduce the work piece impact force that falls into water on one hand, on the other hand, the buffering through turning over a part is supported and is bumped and is made the work piece can touch the board after through the cun power work piece of this interference and automatic outwards turn over and thereby fall into water, thereby reach the effect that the work piece turns over fast and breaks away from the board, but press the conveyer belt that turns over the board and touch the cooling tank bottom again and slowly drag along with the conveyer belt and follow and break away from the board, if not this turns over a part and then the time overlength or uncontrollable that the work piece breaks away from the board, it is likely to directly block down between board and base to turn over the board and cause the trouble to the next work piece in time of untimely. It can be seen that the two turner components facilitate rapid water movement of the product out of the way, rather than sliding directly along the turner into the cooling pool. And help the work piece upset to spread on the steel mesh conveyer belt in water, shorten and turn over the time of board return, can be accurately to control every work piece by turning over the board safety, send into the time in the pond fast, the frequency of turning over of tight accuse turns over matches with the speed of marcing of the work piece that comes out from the heating cabinet to can improve production efficiency, need not to reduce the conveying speed of work piece. The front end of the turning plate is made longer, so that the front end of the turning plate is deeply immersed in water after the turning plate turns to the limit position, the workpiece is immersed in water when the lower end of the turning plate, the workpiece is closer to the conveying belt, the drop between the workpiece and the conveying belt is further reduced, and because the drop is small and at least part of the workpiece enters the water, the water has a certain buffering force on the workpiece, more surfaces of the workpiece are directly contacted with water after the workpiece turns outwards, and then the conveying belt is lowered, the workpiece is better protected by the large buffering force of the contact surfaces, the impact force of the workpiece when the workpiece turns to the conveying belt can be greatly reduced, the workpiece is better protected, and the loss caused by the impact of the workpiece is greatly reduced.
More preferably, the turnover part is a cylindrical part which is vertically arranged on the front end edge of the surface of the turnover plate, and the cylindrical part is a high-temperature-resistant material part. The cylindrical part made of the high-temperature-resistant material is particularly made of polytetrafluoroethylene, so that the safety of the workpiece when sliding to the turnover part can be guaranteed, the workpiece can be effectively used for a long time, and the symmetrical cylindrical part can be designed to be capable of rightly gathering the workpiece which is slightly deviated when sliding on the turnover plate, so that the travelling path of the workpiece can be guaranteed to be in a standard path, the standard process of a process flow is facilitated, and the workpiece can be conveniently recovered or enter the next flow.
Embodiment four:
The difference from the above embodiment is that
The base also comprises a base rod 10 and two side connecting rods 14 which are respectively connected to the two ends of the base rod and extend towards the front side direction of the turning plate, the hinge parts are arranged between the front ends of the two side connecting rods, and the limiting parts are arranged on the base rod.
The rear end of the turning plate leans against the limiting part when the turning plate is at the initial position, and the specific structure ensures that the part of the application has compact, reasonable and stable structure, and the base, the turning plate, the counterweight hammer, the hinge shaft and other structures are reasonably arranged according to the mechanical principle, so that the application can be used for a long time and efficiently, the turning plate can be turned smoothly, the turning plate can be reset stably and quickly, and all the parts are not easy to damage.
The cold-hot impact line of the glass insulator is provided with a row of turning plates which are adjacent left and right. Each turning plate corresponds to a row of workpieces sent out from the heating box. Each turning plate bottom corresponds to two side connecting rods, a plurality of groups of side connecting rods corresponding to the number of turning plates are connected to the base rods, a bridging frame 4 is further arranged between every two adjacent turning plates, and each bridging frame comprises a lifting rod 41 welded between every two adjacent side connecting rods and a transverse connecting rod 42 connected between every two adjacent lifting rods. The turning plate turns over and has certain vibration in the resetting process. Because the cooling tank is arranged below the base, the base structure is reduced as much as possible, but in installation, the two ends of the base rod can be connected to the two sides of the cooling tank. The arrangement of the lifting rod and the transverse connecting rod enables the installation of each turning plate to be stable, the efficient use is achieved, and the stability of the whole base is good. The limiting part of the application is a limiting strip or a limiting column. Of course, the base strip can be lifted to be directly used as a limiting part, the rear end of the turning plate is propped against the upper surface of the base strip, and the side connecting rod is connected to the end part of the limiting part and extends forwards and downwards.
The utility model provides a cooling tank on glass insulator cold and hot impact line, includes cell body 5, locates two sections conveyer belts 6 that set gradually along glass insulator direction of delivery in the cell body, two sections the conveyer belt is respectively and is located the turn-over conveyer belt 6-1 of rear side and is located the play pond conveyer belt 6-2 of front side, glass insulator cold and hot impact line on protect turn over the board structure locate the rear end top of cell body and from last down see turn over board with turn over the conveyer belt overlaps at least partially, play pond conveyer belt and turn over the conveyer belt and all be the slope conveyer belt that the back is raised forward gradually, and the rear end that plays the pond conveyer belt extends to the below of turn over the conveyer belt front end, when turn over the lower extreme of turning over the board and submerge in the water of cooling tank when the biggest angle. The transition conveying is carried out between the conveyor belt of the heating box 7 and the turning plate through the rollers 8 which are obliquely arranged, so that the workpieces can enter the turning plate smoothly and stably.
In order to ensure that the time from entering the turnover plate to leaving the turnover plate is not suitable to be overlong and controllable, the workpiece is delivered into the cooling tank through the turnover plate and the turnover part, the workpiece is turned over and enters water, so that the workpiece is placed in the tank and is turned over from the heating box, namely, the heating box is placed on the front side, the entering tank is placed on the back side, and due to the structural characteristics of the glass insulator, the cooling tank is provided with two sections of conveying belts for ensuring that the workpiece is still placed right after leaving the cooling tank to prevent water pockets. When the turning plate turns to the maximum angle, the lower end of the turning plate is immersed in the water of the cooling pool, the workpiece is transferred into the water through the turning plate and separated from the turning plate, the drop between the workpiece and the conveying belt is adjustable to be as small as possible, and the collision loss is greatly reduced.

Claims (10)

1. The utility model provides a protection turns over board structure on glass insulator cold and hot impact line which characterized in that: including locating base (1) on the cold and hot impact line, articulated board (2) and locating the board bottom of turning over that can make standing turn over board and get back to initial condition's counter weight piece (3), it locates to turn over the board the base top, the base is at least including being used for carrying out spacing portion (11) to turning over board rear end bottom that is located rear side upper portion, and be used for articulating articulated part (12) of turning over board, work as the rear end of turning over board when turning over board is in initial condition support in on the spacing portion just the upper surface of turning over board is by the slope form of back forward decliking gradually.
2. The protective flap structure on a cold and hot impact line of a glass insulator according to claim 1, wherein: the counterweight piece is a counterweight block which is attached to the bottom of the turning plate and is positioned behind the hinge position of the turning plate or a counterweight hammer which is hung on the bottom of the turning plate and is positioned in front of the hinge position of the turning plate.
3. The protective flap structure on a cold and hot impact line of a glass insulator according to claim 1, wherein: the hinge component comprises a hinge shaft (13) arranged on the base through a bearing, and the bottom of the turning plate is fixedly arranged on the shaft circumferential surface of the hinge shaft.
4. A protective flap structure on a cold and hot impact line of a glass insulator according to claim 3, wherein: the counterweight piece is a counterweight hammer (31) arranged in front of the hinge shaft, and the counterweight hammer is fixedly arranged at the bottom of the turning plate through a suspender (32); the suspender is vertically and fixedly arranged at the bottom of the turning plate.
5. The protective flap structure on a cold and hot impact line of a glass insulator according to claim 1, wherein: anti-collision guide bars (21) are arranged on two sides of the upper surface of the turning plate along the front-back direction of the turning plate, and an outwards-extending guide surface (211) is arranged on the inner side of the rear end of each anti-collision guide bar.
6. The protective flap structure on a cold and hot impact line of a glass insulator according to claim 1, wherein: the middle part of the front end of the turning plate is provided with two turning parts (22) which are symmetrically arranged and protruded on the surface of the turning plate and used for controlling the turning plate homing time by taking the center line of the turning plate as a symmetrical center line, and the distance between the two turning parts is smaller than the width of a glass insulator workpiece.
7. The protective flap structure on a cold and hot impact line of a glass insulator according to claim 6, wherein: the turnover part is a cylindrical part which is vertically arranged on the front end edge of the surface of the turnover plate, and the cylindrical part is a high-temperature-resistant material part.
8. The protective flap structure on a cold and hot impact line of a glass insulator according to claim 1, wherein: the base also comprises a base rod (10) and two side connecting rods (14) which are respectively connected to the two ends of the base rod and extend towards the front side direction of the turning plate, the hinge parts are arranged between the front ends of the two side connecting rods, and the limiting parts are arranged on the base rod.
9. The protective flap structure on a cold and hot impact line of a glass insulator according to claim 8, wherein: the cold-hot impact line of the glass insulator is provided with a row of turning plates which are adjacent left and right.
10. A cooling pond on glass insulator cold and hot impact line, its characterized in that: the device comprises a tank body (5), and two sections of conveying belts (6) which are arranged in the tank body and sequentially arranged along the conveying direction of the glass insulator, wherein the two sections of conveying belts are respectively a turnover conveying belt (6-1) positioned at the rear side and a pool starting conveying belt (6-2) positioned at the front side, the protective turnover plate structure on the cold and hot impact line of the glass insulator is arranged above the rear end of the tank body and is at least partially overlapped with the turnover conveying belt when seen from top to bottom, the pool starting conveying belt and the turnover conveying belt are inclined conveying belts which are gradually lifted from back to front, and the rear end of the pool starting conveying belt extends to the lower part of the front end of the turnover conveying belt.
CN202322289160.XU 2023-08-25 2023-08-25 Protection turns over board and cooling pond on glass insulator cold and hot impact line Active CN220856233U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202322289160.XU CN220856233U (en) 2023-08-25 2023-08-25 Protection turns over board and cooling pond on glass insulator cold and hot impact line

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202322289160.XU CN220856233U (en) 2023-08-25 2023-08-25 Protection turns over board and cooling pond on glass insulator cold and hot impact line

Publications (1)

Publication Number Publication Date
CN220856233U true CN220856233U (en) 2024-04-26

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ID=90782840

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202322289160.XU Active CN220856233U (en) 2023-08-25 2023-08-25 Protection turns over board and cooling pond on glass insulator cold and hot impact line

Country Status (1)

Country Link
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