CN220854960U - Product testing device with toggle switch - Google Patents
Product testing device with toggle switch Download PDFInfo
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- CN220854960U CN220854960U CN202322581376.3U CN202322581376U CN220854960U CN 220854960 U CN220854960 U CN 220854960U CN 202322581376 U CN202322581376 U CN 202322581376U CN 220854960 U CN220854960 U CN 220854960U
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- 238000012360 testing method Methods 0.000 title claims abstract description 102
- 230000007246 mechanism Effects 0.000 claims abstract description 40
- 238000003825 pressing Methods 0.000 claims description 13
- 230000008901 benefit Effects 0.000 abstract description 3
- 230000006835 compression Effects 0.000 abstract description 3
- 238000007906 compression Methods 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000012423 maintenance Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000013522 software testing Methods 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 210000000078 claw Anatomy 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000011056 performance test Methods 0.000 description 1
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Abstract
The utility model relates to a product testing device with a toggle switch, which comprises a platform plate, a station moving mechanism arranged on the lower side of the platform plate, a carrier plate arranged on the upper side of the platform plate and connected with the station moving mechanism, a plurality of tested products arranged in the carrier plate, and a longitudinal moving mechanism arranged above the tested products, wherein the lower side of the longitudinal moving mechanism is provided with a transverse moving mechanism which comprises a transverse cylinder and a switch pusher dog, and the switch pusher dog toggles the toggle switch in the tested products to be switched on or off. The scheme has the advantages of compact and reasonable structure, compression station, reduction of operators, automatic test, high test efficiency and high yield.
Description
Technical Field
The utility model relates to the technical field of electronic product testing, in particular to a product testing device with a toggle switch.
Background
An electronic product in the prior art is provided with a toggle switch, and the toggle switch is pulled for 10 seconds in advance, so that the product cannot enter a test; therefore, during manual testing, the staff needs to manually pull the test switch on and then immediately put the test switch into the carrier within 10 seconds, and after the test is finished, the staff needs to manually turn off the test switch, so that the workload of the staff is increased, and the efficiency is low. It can be seen that this manual testing method has the following drawbacks:
(1) The automation degree is not high, the efficiency is low, and a plurality of operators are needed when the yield is high;
(2) Operators often forget to turn on or off the switch, affecting normal production.
In order to overcome the defects, the scheme provides a product testing device with a toggle switch.
Disclosure of utility model
The utility model aims to solve the problems that the conventional manual testing mode has low automation degree, low efficiency and large yield, a plurality of operators are required, and the operators often forget to turn on or off a switch to influence the normal production. The specific solution scheme is as follows:
The utility model provides a take toggle switch's product testing arrangement, includes the platform board, locates the station moving mechanism of platform board downside, locate the platform board upside and with the carrier board that station moving mechanism is connected, locate a plurality of test products in the carrier board, locate the longitudinal movement mechanism of test product top, the downside of longitudinal movement mechanism is equipped with transverse movement mechanism, transverse movement mechanism includes horizontal cylinder, switch pusher dog, the switch pusher dog is stirred toggle switch in the test product makes it switch on or close.
Further, the transverse moving mechanism further comprises an L-shaped frame, a limiting plate and a pusher dog connecting plate.
Further, the L-shaped frame is arranged at the front end and the side end of the transverse cylinder and is fixedly connected with the front end and the side end of the transverse cylinder.
Further, the limiting plate is arranged between the front end of the transverse cylinder and the L-shaped frame.
Further, the switch pusher dog is located in the front side of the L-shaped frame, the pusher dog connecting plate is arranged on the side face of the L-shaped frame, and the tail end of the switch pusher dog is vertically connected with the front end of the pusher dog connecting plate.
Further, the poking claw connecting plate is provided with a vertical adjusting drum-shaped hole and a horizontal adjusting drum-shaped hole.
Further, the longitudinal moving mechanism comprises a longitudinal support, a longitudinal air cylinder vertically and fixedly arranged on one side of the longitudinal support, and a longitudinal pressing piece fixedly arranged under the other side of the longitudinal support, wherein the upper side of the transverse air cylinder is fixedly connected with the lower part of one side of the longitudinal support.
Further, the longitudinal pressing piece comprises a thimble plate fixedly connected with the lower part of the other side of the longitudinal support and a plurality of thimbles vertically arranged in the thimble plate, and the lower ends of the thimbles are electrically connected with the test end points of the test product. The lower side of the ejector plate is provided with a pressing column for pressing the test product.
Further, one side of the platform plate, which is far away from the carrier plate, is provided with a first support, the first support is fixedly connected with one side of the longitudinal cylinder, which is far away from the thimble plate, the middle part of the platform plate is provided with a second support, and the second support is provided with a code scanner.
Further, the station moving mechanism comprises a screw rod assembly arranged on the lower side of the platform plate, a traction block with one end connected with the screw rod assembly and the other end fixedly connected with the lower portion of the carrier plate, two sliding blocks and two sliding rails matched with the sliding blocks, wherein the upper portion of the sliding blocks is fixedly connected with the lower portion of the carrier plate, and the lower portion of the sliding blocks is in sliding connection with the sliding rails.
In summary, the technical scheme of the utility model has the following beneficial effects:
The manual testing method solves the problems that the existing manual testing method is low in automation degree, low in efficiency and high in yield, a plurality of operators are needed, and the operators often forget to turn on or turn off the switch to influence normal production. The automatic testing device is characterized in that a plurality of testing products are concentrated in one testing device, and the original manual testing of multiple persons and multiple stations is changed into the automatic testing of the plurality of testing products of one person and one device through the screw rod assembly, the code scanner, the longitudinal air cylinder, the transverse air cylinder and the ejector pin which are respectively electrically connected with the controller, so that the testing efficiency is improved, errors caused by manual toggle switch are avoided, and the labor cost is reduced. The station moving mechanism shortens the transfer time between the original stations, the longitudinal moving mechanism not only can automatically press and test each test product, but also can automatically align the switch pusher dog to the toggle switch of each test product, the transverse air cylinder and the switch pusher dog are combined to replace the manual toggle switch to be switched on and off for two times, the automatic code scanner, the starting key, the emergency stop key and the test result indicator lamp corresponding to each test product are also arranged on the platform plate, the operation and the observation are convenient, and an operator only needs to put the test product into the carrier plate, press the starting key, take out the test product corresponding to the qualified lamp into the lower channel station and take out the test product corresponding to the unqualified lamp to return to the maintenance station. In a word, this scheme has compact structure reasonable, compression station, reduces operating personnel, automated test, efficiency of software testing height, yields advantage high.
Drawings
FIG. 1 is a block diagram of a product testing device with a toggle switch of the present utility model;
FIG. 2 is a block diagram of a longitudinal movement mechanism of the present utility model;
FIG. 3 is another block diagram of the longitudinal movement mechanism of the present utility model;
FIG. 4 is an exploded view of the lateral movement mechanism of the present utility model;
FIG. 5 is a block diagram of a station moving mechanism of the present utility model;
fig. 6 is an exploded view of the station moving mechanism of the present utility model.
Reference numerals illustrate:
The device comprises a 10-platform plate, a 11-first support, a 12-base plate, a 13-second support, a 14-start button, a 15-emergency stop button, a 16-test result indicator lamp, a 20-carrier plate, a 21-test product, a 22-toggle switch, a 23-test end point, a 30-transverse cylinder, a 31-switch finger, a 32-L-shaped frame, a 33-limiting plate, a 34-finger connecting plate, a 40-longitudinal support, a 41-longitudinal cylinder, a 42-ejector plate, a 43-ejector pin, a 50-scanner, a 60-screw assembly, a 61-traction block, a 62-slider, a 63-slide rail, a 311-inverted U-shaped head, a 341-vertical adjustment drum hole, a 342-horizontal adjustment drum hole, a 421-press post, a 601-driving motor, a 602-screw and a 603-screw frame.
Detailed Description
The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. The following components are only preferred embodiments, and do not limit the scope of the utility model.
As shown in fig. 1 to 6, a product testing device with a toggle switch comprises a platform plate 10, a station moving mechanism arranged on the lower side of the platform plate 10, a carrier plate 20 arranged on the upper side of the platform plate 10 and connected with the station moving mechanism, a plurality of tested products 21 arranged in the carrier plate 20, and a longitudinal moving mechanism arranged above the tested products 21, wherein the lower side of the longitudinal moving mechanism is provided with a transverse moving mechanism, the transverse moving mechanism comprises a transverse cylinder 30, a switch pusher dog 31 and a switch pusher dog 31, the front end of the switch pusher dog 31 is an inverted-U-shaped head 311, and the inverted-U-shaped head 311 toggles the toggle switch 22 in the tested products 21 to be turned on or off.
Specifically, the lateral movement mechanism further includes an L-shaped frame 32, a limiting plate 33, and a finger connecting plate 34.
Specifically, the L-shaped bracket 32 is provided at the front and side ends of the lateral cylinder 30 and fixedly connected thereto (by screws).
Specifically, the limiting plate 33 is provided between the front end of the lateral cylinder 30 and the L-shaped frame 32. The limiting plate 33 has the function of adjusting the stroke of the transverse cylinder 30.
Specifically, the switch finger 31 is located at the front side of the L-shaped frame 32, the finger connecting plate 34 is located at the side of the L-shaped frame 32, and the tail end of the switch finger 31 is vertically (fixed by screws) connected with the front end of the finger connecting plate 34.
Specifically, the finger connection plate 34 is provided with a vertical adjustment drum 341 and a horizontal adjustment drum 342 for accurate positioning such that the inverted U-shaped head 311 is aligned with the toggle switch 22.
Specifically, the longitudinal moving mechanism includes a longitudinal bracket 40, a longitudinal cylinder 41 vertically fixed on one side of the longitudinal bracket 40, a longitudinal pressing member fixedly arranged under the other side of the longitudinal bracket 40, and an upper side of the transverse cylinder 30 is fixedly connected with a lower portion of one side of the longitudinal bracket 40.
Specifically, the longitudinal pressing member includes a thimble plate 42 fixedly connected to the lower portion of the other side of the longitudinal support 40, and a plurality of thimbles 43 vertically disposed in the thimble plate 42, and the lower ends of the thimbles 43 are electrically connected to the test terminals 23 of the test product 21. The lower side of the ejector plate 42 is provided with a pressing column 421 for pressing the test product 21.
Specifically, a first bracket 11 is arranged on one side of the platform plate 10 far away from the carrier plate 20, the first bracket 11 is fixedly connected with one side of the longitudinal cylinder 41, which is opposite to the ejector plate 42, a base plate 12 is arranged between the first bracket 11 and the longitudinal cylinder 41, a second bracket 13 is arranged in the middle of the platform plate 10, and a code scanner 50 is arranged on the second bracket 13. In order to ensure stability, the first bracket 11 adopts a combined structure of a triangular stabilizing plate and a supporting plate arranged on a base plate.
Specifically, the station moving mechanism comprises a screw rod assembly 60 arranged at the lower side of the platform plate 10, a traction block 61 with one end connected with the screw rod assembly 60 and the other end fixedly connected with the lower part of the carrier plate 20, two sliding blocks 62 and two sliding rails 63 matched with the sliding blocks 62, wherein the upper part of the sliding blocks 62 is fixedly connected with the lower part of the carrier plate 20, and the lower part of the sliding blocks 62 is in sliding connection with the sliding rails 63.
The platform plate 10 is also provided with a start key 14, an emergency stop key 15 and a test result indicator lamp 16 corresponding to each test product 21, so that the operation and observation are convenient. The screw assembly 60, the code scanner 50, the longitudinal cylinder 41, the transverse cylinder 30 and the thimble 43 in the present embodiment are electrically connected to a controller (not shown in the figure). Because the controller (including the control chip and the electronic circuit components) and the screw assembly 60 (including the driving motor 601, the screw 602, the screw frame 603, etc.) all belong to the prior art, the specific structure and the working principle thereof are not described in detail herein.
The working process of the product testing device of the scheme is briefly described as follows:
(1) The operator places a plurality of test products 21 into carrier plate 20;
(2) Pressing the start button 14, the scanner 50 first automatically scans the test product 21 (which is located inside);
(3) The lead screw assembly 60 moves the scanned test product 21 to a test position;
(4) The vertical cylinder 41 moves downwards to press the thimble 43 to the test end point 23 and clamp the inverted U-shaped head 311 of the switch pusher dog 31 to the handle of the toggle switch 22, the toggle switch 22 is firstly switched on by the switch pusher dog 31, the automatic electrical performance test of the test product 21 is started, meanwhile, the test result indicator lamp 16 displays the test result, and then the toggle switch 22 is switched off by the switch pusher dog 31;
(5) The longitudinal cylinder 41 moves upward to separate the ejector pin 43 and the switch finger 31 from the test product 21;
(6) The screw rod assembly 60 moves the next test product 21 to a code scanning position for automatic code scanning;
(7) Sequentially and circularly executing the steps (3) to (6), and when the last test product 21 is tested, the lead screw assembly 60 returns the carrier plate 20 and the plurality of test products 21 to the initial position;
(8) The operator takes out the qualified products and flows the qualified products into the next procedure according to the test result displayed by the test result indicator lamp 16, and the unqualified products are taken out and sent to a maintenance station for repair;
(9) The operator performs the next round of testing operation according to the steps (1) to (8).
In summary, the technical scheme of the utility model has the following beneficial effects:
The manual testing method solves the problems that the existing manual testing method is low in automation degree, low in efficiency and high in yield, a plurality of operators are needed, and the operators often forget to turn on or turn off the switch to influence normal production. The automatic testing device is characterized in that a plurality of testing products are concentrated in one testing device, and the original manual testing of multiple persons and multiple stations is changed into the automatic testing of the plurality of testing products of one person and one device through the screw rod assembly, the code scanner, the longitudinal air cylinder, the transverse air cylinder and the ejector pin which are respectively electrically connected with the controller, so that the testing efficiency is improved, errors caused by manual toggle switch are avoided, and the labor cost is reduced. The station moving mechanism shortens the transfer time between the original stations, the longitudinal moving mechanism not only can automatically press and test each test product, but also can automatically align the switch pusher dog to the toggle switch of each test product, the transverse air cylinder and the switch pusher dog are combined to replace the manual toggle switch to be switched on and off for two times, the automatic code scanner, the starting key, the emergency stop key and the test result indicator lamp corresponding to each test product are also arranged on the platform plate, the operation and the observation are convenient, and an operator only needs to put the test product into the carrier plate, press the starting key, take out the test product corresponding to the qualified lamp into the lower channel station and take out the test product corresponding to the unqualified lamp to return to the maintenance station. In a word, this scheme has compact structure reasonable, compression station, reduces operating personnel, automated test, efficiency of software testing height, yields advantage high.
While the foregoing is directed to the preferred embodiments of the present utility model, it will be appreciated by those skilled in the art that changes and modifications may be made without departing from the principles of the utility model, such changes and modifications are also intended to be within the scope of the utility model.
Claims (10)
1. A product testing device with a toggle switch is characterized in that: the automatic testing device comprises a platform plate, a station moving mechanism arranged on the lower side of the platform plate, a carrier plate arranged on the upper side of the platform plate and connected with the station moving mechanism, a plurality of testing products arranged in the carrier plate, and a longitudinal moving mechanism arranged above the testing products, wherein the lower side of the longitudinal moving mechanism is provided with a transverse moving mechanism which comprises a transverse cylinder and a switch pusher dog, and the switch pusher dog pushes a toggle switch in the testing products to be switched on or off.
2. The product testing device with toggle switch of claim 1, wherein: the transverse moving mechanism further comprises an L-shaped frame, a limiting plate and a pusher dog connecting plate.
3. The product testing device with toggle switch of claim 2, wherein: the L-shaped frame is arranged at the front end and the side end of the transverse cylinder and is fixedly connected with the front end and the side end of the transverse cylinder.
4. A product testing device with a toggle switch as claimed in claim 3, wherein: the limiting plate is arranged between the front end of the transverse cylinder and the L-shaped frame.
5. The product testing device with toggle switch of claim 4, wherein: the switch pusher dog is located the front side of L type frame, the pusher dog connecting plate is located the side of L type frame, the tail end of switch pusher dog with the front end of pusher dog connecting plate is connected perpendicularly.
6. The product testing device with toggle switch of claim 5, wherein: and the pusher dog connecting plate is provided with a vertical adjusting drum-shaped hole and a horizontal adjusting drum-shaped hole.
7. The product testing device with toggle switch of claim 6, wherein: the longitudinal moving mechanism comprises a longitudinal support, a longitudinal air cylinder vertically and fixedly arranged on one side of the longitudinal support, and a longitudinal pressing piece fixedly arranged under the other side of the longitudinal support, wherein the upper side of the transverse air cylinder is fixedly connected with the lower part of one side of the longitudinal support.
8. The product testing device with toggle switch of claim 7, wherein: the longitudinal pressing piece comprises a thimble plate fixedly connected with the lower part of the other side of the longitudinal support and a plurality of thimbles vertically arranged in the thimble plate, and the lower ends of the thimbles are used for being electrically connected with a test endpoint of the test product; and a pressing column is arranged at the lower side of the thimble plate and used for pressing the test product.
9. The product testing device with toggle switch of claim 8, wherein: the utility model discloses a vehicle, including the carrier board, the platform board, the vertical cylinder is equipped with the carrier board, the platform board keep away from one side of carrier board is equipped with first support, first support with one side fixed connection of vertical cylinder back to the thimble board, the middle part of platform board is equipped with the second support, be equipped with on the second support and sweep the sign indicating number ware.
10. The product testing device with toggle switch of claim 9, wherein: the station moving mechanism comprises a screw rod assembly arranged on the lower side of the platform plate, a traction block, two sliding blocks and two sliding rails, wherein one end of the traction block is connected with the screw rod assembly, the other end of the traction block is fixedly connected with the lower portion of the carrier plate, the sliding block also comprises two sliding blocks and two sliding rails matched with the sliding blocks, the upper portion of each sliding block is fixedly connected with the lower portion of the carrier plate, and the lower portion of each sliding block is in sliding connection with the corresponding sliding rail.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322581376.3U CN220854960U (en) | 2023-09-21 | 2023-09-21 | Product testing device with toggle switch |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322581376.3U CN220854960U (en) | 2023-09-21 | 2023-09-21 | Product testing device with toggle switch |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220854960U true CN220854960U (en) | 2024-04-26 |
Family
ID=90739102
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322581376.3U Active CN220854960U (en) | 2023-09-21 | 2023-09-21 | Product testing device with toggle switch |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220854960U (en) |
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2023
- 2023-09-21 CN CN202322581376.3U patent/CN220854960U/en active Active
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