CN220854508U - Fatigue-resistant experimental device - Google Patents
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- CN220854508U CN220854508U CN202322443105.1U CN202322443105U CN220854508U CN 220854508 U CN220854508 U CN 220854508U CN 202322443105 U CN202322443105 U CN 202322443105U CN 220854508 U CN220854508 U CN 220854508U
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- 238000001514 detection method Methods 0.000 claims abstract description 36
- 238000009434 installation Methods 0.000 claims description 11
- 238000002474 experimental method Methods 0.000 abstract description 9
- 238000005452 bending Methods 0.000 abstract description 3
- 230000007704 transition Effects 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000009661 fatigue test Methods 0.000 description 3
- 230000005489 elastic deformation Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 239000013013 elastic material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract
Description
技术领域Technical Field
本实用新型涉及弹簧疲劳度检测技术领域,具体为一种耐疲劳实验装置。The utility model relates to the technical field of spring fatigue detection, in particular to a fatigue resistance experimental device.
背景技术Background technique
弹簧在工程力学中具有举足轻重的作用,它是一种利用弹性来工作的机械零件,用弹性材料制成的零件在外力作用下发生形变,除去外力后又恢复原状,所以需要对不同批次的弹簧要进行疲劳试验。Springs play a vital role in engineering mechanics. They are mechanical parts that use elasticity to work. Parts made of elastic materials deform under the action of external forces and return to their original shape after the external forces are removed. Therefore, fatigue tests need to be carried out on springs of different batches.
如中国专利:公开号CN216483915U一种工程力学的耐疲劳实验装置,包括支撑座和伺服电机,支撑座的上方左侧固定有伺服电机,支撑座的右侧固定有放置盘,放置盘的右侧嵌套有防护盖,伺服电机右侧的输出端通过传动轴转动连接有转动盘,转动盘的外壁固定有内板,内板的外侧嵌套有外板,放置盘的内部开口设置有延伸槽,放置盘的右侧开孔设置有限位孔,延伸槽的内部嵌入有外固定块和内固定块,外固定块的外壁插设有限位栓,外固定块和内固定块的一端均固定有固定板。本实用新型能够做到对多个弹簧同时进行疲劳试验,大大提高了弹簧疲劳试验测试效率,通过取平均值的方法可使得测试结果更加准确,并可对各种规格的弹簧进行测试,使用更加方便。For example, Chinese patent: Publication No. CN216483915U is a fatigue resistance experimental device for engineering mechanics, including a support seat and a servo motor, a servo motor is fixed on the upper left side of the support seat, a placement plate is fixed on the right side of the support seat, a protective cover is nested on the right side of the placement plate, the output end on the right side of the servo motor is connected to a rotating plate through a transmission shaft, an inner plate is fixed on the outer wall of the rotating plate, an outer plate is nested on the outer side of the inner plate, an extension groove is provided in the inner opening of the placement plate, a limiting hole is provided in the right opening of the placement plate, an external fixing block and an internal fixing block are embedded in the extension groove, a limiting bolt is inserted in the outer wall of the external fixing block, and a fixing plate is fixed at one end of the external fixing block and the internal fixing block. The utility model can perform fatigue tests on multiple springs at the same time, greatly improving the test efficiency of spring fatigue tests, making the test results more accurate by taking the average value, and can test springs of various specifications, making it more convenient to use.
虽然通过取平均值的方法可使得测试结果更加准确,并可对各种规格的弹簧进行测试,使用更加方便,但是,在具体使用的过程中,工作人员发现由于弹簧的两端两个固定板固定,在挤压弹簧时,弹簧受外力干扰,容易沿径向发生形变,并呈弯弓状,影响实验结果的准确性。Although the method of taking the average value can make the test results more accurate and can be used to test springs of various specifications, making it more convenient to use, during actual use, the staff found that due to the two fixing plates at both ends of the spring, when the spring is squeezed, the spring is disturbed by external forces and is easily deformed in the radial direction and becomes a bow shape, which affects the accuracy of the experimental results.
为此,我们提出了一种耐疲劳实验装置。To this end, we proposed a fatigue resistance experimental device.
实用新型内容Utility Model Content
本实用新型提出一种防止弹簧偏移的耐疲劳实验装置。The utility model provides a fatigue resistance experimental device for preventing a spring from deflecting.
为实现上述目的,本实用新型提供如下技术方案:一种耐疲劳实验装置,包括工作台、检测弹簧、控制凸轮、用于安装检测弹簧的滑动安装台、固定安装台和防偏机构,控制凸轮转动安装在工作台的上端面,滑动安装台滑动安装在工作台的上端面,滑动安装台的外壁与控制凸轮的外壁滑动贴合。To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a fatigue resistance test device, including a workbench, a detection spring, a control cam, a sliding mounting platform for installing the detection spring, a fixed mounting platform and an anti-bias mechanism, the control cam is rotatably installed on the upper end surface of the workbench, the sliding mounting platform is slidably installed on the upper end surface of the workbench, and the outer wall of the sliding mounting platform is slidably fitted with the outer wall of the control cam.
防偏机构包括导向杆、承载支架和限位销,承载支架固定安装在工作台的外壁,导向杆可拆卸安装在承载支架的外壁,导向杆贯穿固定安装台,限位销弹性安装在固定安装台的外壁,可以防止检测弹簧沿径向过渡弯曲形变,从而提高实验的准确性。The anti-deflection mechanism includes a guide rod, a load-bearing bracket and a limit pin. The load-bearing bracket is fixedly installed on the outer wall of the workbench, the guide rod is detachably installed on the outer wall of the load-bearing bracket, the guide rod passes through the fixed mounting platform, and the limit pin is elastically installed on the outer wall of the fixed mounting platform, which can prevent the detection spring from bending and deforming along the radial transition, thereby improving the accuracy of the experiment.
优选的,工作台的上端面滑动安装有支撑架,滑动安装台固定安装在支撑架的外壁,导向杆贯穿滑动安装台并与滑动安装台滑动连接,通过支撑架实现滑动安装台与工作台的滑动连接。Preferably, a support frame is slidably mounted on the upper end surface of the workbench, the sliding mounting platform is fixedly mounted on the outer wall of the support frame, the guide rod passes through the sliding mounting platform and is slidably connected to the sliding mounting platform, and the sliding connection between the sliding mounting platform and the workbench is achieved through the support frame.
优选的,工作台的底面固定安装有控制电机,控制电机的输出轴延伸至工作台的上端面,并与控制凸轮的轴向端中心位置固定连接,通过控制电机带动控制凸轮转动。Preferably, a control motor is fixedly mounted on the bottom surface of the workbench, and the output shaft of the control motor extends to the upper end surface of the workbench and is fixedly connected to the center position of the axial end of the control cam, so that the control cam is driven to rotate by the control motor.
优选的,滑动安装台和固定安装台相互靠近的一面均可拆卸安装有限位板,限位板的一侧设置为与检测弹簧外壁适配的弧形,通过限位板实现检测弹簧的固定。Preferably, a limit plate can be detachably installed on the mutually adjacent sides of the sliding mounting platform and the fixed mounting platform, and one side of the limit plate is configured to be an arc shape adapted to the outer wall of the detection spring, and the detection spring is fixed by the limit plate.
优选的,固定安装台的内壁固定安装有顶压弹簧,顶压弹簧的另一端与限位销的外壁固定连接,使得限位销实时具有与导向杆插接的趋势,提高固定安装台安装的稳定性。Preferably, a pressure spring is fixedly installed on the inner wall of the fixed mounting platform, and the other end of the pressure spring is fixedly connected to the outer wall of the limit pin, so that the limit pin has a tendency to be plugged into the guide rod in real time, thereby improving the stability of the installation of the fixed mounting platform.
优选的,承载支架的外壁滑动安装有安装销,安装销的一端贯穿承载支架并与导向杆的外壁滑动插接,通过安装销与导向杆插接,实现导向杆的固定。Preferably, a mounting pin is slidably mounted on the outer wall of the load-bearing bracket, one end of the mounting pin passes through the load-bearing bracket and is slidably plugged into the outer wall of the guide rod, and the guide rod is fixed by plugging the mounting pin into the guide rod.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:
本实用新型通过导向杆、承载支架和限位销,检测时将待检测的检测弹簧固定安装在活动安装台和固定安装台之间,并通过限位销将固定安装台与导向杆固定,转动控制凸轮控制滑动安装台往复滑动,压缩和释放弹簧,从而可以检测检测弹簧的疲劳度,导向杆贯穿检测弹簧,在检测弹簧发生弹性形变时,可以防止检测弹簧沿径向过渡弯曲形变,从而提高实验的准确性。The utility model uses a guide rod, a bearing bracket and a limit pin. During detection, a detection spring to be detected is fixedly installed between a movable mounting platform and a fixed mounting platform, and the fixed mounting platform is fixed to the guide rod by the limit pin. The sliding mounting platform is controlled to slide back and forth by rotating the control cam to compress and release the spring, so that the fatigue of the detection spring can be detected. The guide rod passes through the detection spring. When the detection spring undergoes elastic deformation, the detection spring can be prevented from being bent and deformed in a radial transition, thereby improving the accuracy of the experiment.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型整体结构示意图;Figure 1 is a schematic diagram of the overall structure of the utility model;
图2为本实用新型中驱动电机的安装示意图;FIG2 is a schematic diagram of the installation of the drive motor in the utility model;
图3为本实用新型中导向杆的安装示意图;FIG3 is a schematic diagram of the installation of the guide rod in the utility model;
图4为本实用新型中固定安装台的剖视图。FIG. 4 is a cross-sectional view of the fixed mounting platform in the present invention.
图中:1、工作台;2、控制凸轮;3、滑动安装台;4、检测弹簧;5、限位销;6、导向杆;7、安装销;8、承载支架;9、固定安装台;10、支撑架;11、控制电机;12、顶压弹簧;13、限位板。In the figure: 1. workbench; 2. control cam; 3. sliding mounting table; 4. detection spring; 5. limit pin; 6. guide rod; 7. mounting pin; 8. load-bearing bracket; 9. fixed mounting table; 10. support frame; 11. control motor; 12. top pressure spring; 13. limit plate.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚-完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
实施例1Example 1
请参阅图1-4,图示中一种耐疲劳实验装置,包括工作台1、检测弹簧4、控制凸轮2、用于安装检测弹簧4的滑动安装台3、固定安装台9和防偏机构,其中,工作台1的底面设置有支撑柱,用于与地面连接。Please refer to Figures 1-4, which show a fatigue resistance test device, including a workbench 1, a detection spring 4, a control cam 2, a sliding mounting table 3 for mounting the detection spring 4, a fixed mounting table 9 and an anti-bias mechanism, wherein the bottom surface of the workbench 1 is provided with a support column for connecting to the ground.
控制凸轮2转动安装在工作台1的上端面,控制凸轮2可以沿自身轴线转动。The control cam 2 is rotatably mounted on the upper end surface of the workbench 1, and the control cam 2 can rotate along its own axis.
滑动安装台3滑动安装在工作台1的上端面,滑动安装台3可以沿水平方向滑动。The sliding mounting platform 3 is slidably mounted on the upper end surface of the workbench 1 , and the sliding mounting platform 3 can slide in a horizontal direction.
滑动安装台3的外壁与控制凸轮2的外壁滑动贴合,转动控制凸轮2,通过控制凸轮2的径向外壁顶压滑动安装台3,从而控制滑动安装台3滑动。The outer wall of the sliding mounting platform 3 is slidably fitted with the outer wall of the control cam 2 , and the control cam 2 is rotated to press the sliding mounting platform 3 through the radial outer wall of the control cam 2 , thereby controlling the sliding mounting platform 3 to slide.
在实验时,将滑动安装台3固定,然后将待检测的检测弹簧4的一端与滑动安装台3固定,然后将检测弹簧4的另一端与滑动安装台3固定,转动控制凸轮2控制滑动安装台3往复滑动,压缩和释放弹簧,从而可以检测检测弹簧4的疲劳度。During the experiment, the sliding mounting platform 3 is fixed, and then one end of the detection spring 4 to be tested is fixed to the sliding mounting platform 3, and then the other end of the detection spring 4 is fixed to the sliding mounting platform 3. The control cam 2 is rotated to control the sliding mounting platform 3 to slide back and forth, compress and release the spring, so that the fatigue of the detection spring 4 can be detected.
防偏机构包括导向杆6、承载支架8和限位销5,承载支架8固定安装在工作台1的外壁,承载支架8为常见的L型支架。The anti-deviation mechanism includes a guide rod 6, a bearing bracket 8 and a limit pin 5. The bearing bracket 8 is fixedly mounted on the outer wall of the workbench 1, and the bearing bracket 8 is a common L-shaped bracket.
导向杆6可拆卸安装在承载支架8的外壁,导向杆6贯穿固定安装台9,检测时,导向杆6贯穿检测弹簧4,在检测弹簧4发生弹性形变时,可以防止检测弹簧4沿径向过渡弯曲形变,从而提高实验的准确性。The guide rod 6 can be detachably mounted on the outer wall of the supporting bracket 8, and the guide rod 6 passes through the fixed mounting platform 9. During detection, the guide rod 6 passes through the detection spring 4. When the detection spring 4 undergoes elastic deformation, the detection spring 4 can be prevented from transitionally bending and deforming in the radial direction, thereby improving the accuracy of the experiment.
限位销5弹性安装在固定安装台9的外壁,在导向杆6的外壁开设有圆柱体的容置部,限位销5贯穿固定安装台9并与导向杆6插接,实现固定安装台9的固定,以便于检测实验。The limit pin 5 is elastically mounted on the outer wall of the fixed mounting platform 9. A cylindrical accommodating portion is opened on the outer wall of the guide rod 6. The limit pin 5 passes through the fixed mounting platform 9 and is plugged into the guide rod 6 to fix the fixed mounting platform 9 for easy detection experiments.
其中,导向杆6外壁的圆柱体容置部均匀设置有多个,限位销5与不同位置的容置部插接,从而可以在不同位置实现固定安装台9的固定,适应不同长度的检测弹簧4的检测实验。Among them, there are multiple cylindrical accommodating parts evenly arranged on the outer wall of the guide rod 6, and the limiting pin 5 is plugged into the accommodating parts at different positions, so that the fixed mounting platform 9 can be fixed at different positions to adapt to the detection experiment of the detection spring 4 with different lengths.
承载支架8的外壁滑动安装有安装销7,安装销7的一端贯穿承载支架8并与导向杆6的外壁滑动插接,通过安装销7与导向杆6插接,实现导向杆6的固定。The outer wall of the load-bearing bracket 8 is slidably mounted with a mounting pin 7 , one end of which passes through the load-bearing bracket 8 and is slidably plugged into the outer wall of the guide rod 6 , and the guide rod 6 is fixed by plugging the mounting pin 7 into the guide rod 6 .
需要更换不同的检测弹簧4进行实验时,拔出安装销7,同时滑动限位销5与导向杆6分离,最后将导向杆6由承载支架8的外壁抽出,更换另一个检测弹簧4,并将导向杆6重新插入,导向杆6由安装销7固定,固定安装台9由限位销5固定,完成更换。When it is necessary to replace a different detection spring 4 for experiment, pull out the installation pin 7, and at the same time slide the limit pin 5 to separate the guide rod 6, and finally pull the guide rod 6 out of the outer wall of the supporting bracket 8, replace another detection spring 4, and reinsert the guide rod 6. The guide rod 6 is fixed by the installation pin 7, and the fixed mounting platform 9 is fixed by the limit pin 5 to complete the replacement.
实施例2Example 2
请参阅图1-4,本实施方式对于实施例1进一步说明:Please refer to Figures 1-4, this implementation further illustrates Example 1:
工作台1的上端面滑动安装有支撑架10,支撑架10的外壁与工作台1的外壁滑动贴合,滑动安装台3固定安装在支撑架10的外壁,通过支撑架10实现滑动安装台3与工作台1的滑动连接。A support frame 10 is slidably mounted on the upper end surface of the workbench 1, and the outer wall of the support frame 10 slides in contact with the outer wall of the workbench 1. The sliding mounting platform 3 is fixedly mounted on the outer wall of the support frame 10, and the sliding connection between the sliding mounting platform 3 and the workbench 1 is achieved through the support frame 10.
导向杆6贯穿滑动安装台3并与滑动安装台3滑动连接,在滑动调节滑动安装台3时,可以有效的提高滑动安装台3滑动的稳定性。The guide rod 6 passes through the sliding mounting platform 3 and is slidably connected to the sliding mounting platform 3 , which can effectively improve the sliding stability of the sliding mounting platform 3 when the sliding mounting platform 3 is slidably adjusted.
工作台1的底面固定安装有控制电机11,控制电机11为常见的步进电机,其具体的型号,可以根据实际使用需求选配,这里就不作过多的赘述了。A control motor 11 is fixedly mounted on the bottom surface of the workbench 1. The control motor 11 is a common stepping motor. The specific model can be selected according to actual use requirements, and will not be described in detail here.
控制电机11的输出轴延伸至工作台1的上端面,并与控制凸轮2的轴向端中心位置固定连接,通过控制电机11带动控制凸轮2转动。The output shaft of the control motor 11 extends to the upper end surface of the workbench 1 and is fixedly connected to the center position of the axial end of the control cam 2 , and the control motor 11 drives the control cam 2 to rotate.
滑动安装台3和固定安装台9相互靠近的一面均可拆卸安装有限位板13,限位板13通过螺丝安装固定。The limiting plate 13 can be detachably installed on the mutually adjacent sides of the sliding mounting platform 3 and the fixed mounting platform 9, and the limiting plate 13 is fixed by screws.
限位板13的一侧设置为与检测弹簧4外壁适配的弧形,通过限位板13实现检测弹簧4的固定。One side of the limiting plate 13 is configured to be in an arc shape that matches the outer wall of the detection spring 4 , and the detection spring 4 is fixed by the limiting plate 13 .
固定安装台9的内壁固定安装有顶压弹簧12,顶压弹簧12的另一端与限位销5的外壁固定连接,通过顶压弹簧12的弹力,使得限位销5实时具有与导向杆6插接的趋势,提高固定安装台9安装的稳定性。A pressure spring 12 is fixedly installed on the inner wall of the fixed mounting platform 9, and the other end of the pressure spring 12 is fixedly connected to the outer wall of the limit pin 5. Through the elastic force of the pressure spring 12, the limit pin 5 has a tendency to be plugged into the guide rod 6 in real time, thereby improving the installation stability of the fixed mounting platform 9.
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”-“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程-方法-物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程-方法-物品或者设备所固有的要素。It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include"-"comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process-method-article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process-method-article or device.
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化-修改-替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
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