CN220854451U - Photovoltaic module welds area detection device - Google Patents
Photovoltaic module welds area detection device Download PDFInfo
- Publication number
- CN220854451U CN220854451U CN202322682914.8U CN202322682914U CN220854451U CN 220854451 U CN220854451 U CN 220854451U CN 202322682914 U CN202322682914 U CN 202322682914U CN 220854451 U CN220854451 U CN 220854451U
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- clamping
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- face
- mounting seat
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- 238000001514 detection method Methods 0.000 title claims abstract description 31
- 230000007246 mechanism Effects 0.000 claims abstract description 67
- 238000003466 welding Methods 0.000 claims abstract description 34
- 229910000679 solder Inorganic materials 0.000 claims abstract description 8
- 238000009434 installation Methods 0.000 claims description 31
- 230000002093 peripheral effect Effects 0.000 claims description 7
- 230000005540 biological transmission Effects 0.000 claims description 4
- 238000010586 diagram Methods 0.000 description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
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- Photovoltaic Devices (AREA)
Abstract
The utility model relates to the technical field of photovoltaic solder strip detection, in particular to a photovoltaic module solder strip detection device which comprises a box body, a mounting seat a, a mounting seat b, a clamping mechanism a, a clamping mechanism b and a control module; the lower end of the box body is provided with supporting legs, the mounting seat a is connected with the box body, and the clamping mechanism a is connected with the upper end face of the mounting seat a; the mounting seat b is connected with the upper end face of the box body in a sliding manner, a driving mechanism for driving the mounting seat b is arranged in the box body, a plurality of clamping mechanisms b are arranged, and the clamping mechanisms b are connected with the upper end face of the mounting seat b; the box body is provided with a control module, the clamping mechanism b is provided with sensors, and the control module is connected with the sensors. The plurality of clamping mechanisms a and b are arranged, so that a plurality of welding strips can be detected at the same time, data of different or the same welding strips can be conveniently compared, and the detection efficiency is high.
Description
Technical Field
The utility model relates to the technical field of photovoltaic solder strip detection, in particular to a photovoltaic module solder strip detection device.
Background
The photovoltaic solder strip is also called tinned copper strip or tin-coated copper strip, and the shunt strip and the interconnection strip are applied to the connection between the photovoltaic module battery pieces and play an important role in conductive electricity collection. The welding strip is an important raw material in the welding process of the photovoltaic module, and the quality of the welding strip can directly influence the collection efficiency of the current of the photovoltaic module, so that the power of the photovoltaic module is greatly affected.
The Chinese patent with the bulletin number of CN217469892U discloses a detection device based on a photovoltaic module welding strip, which comprises a detection table, two symmetrical clamping seats are arranged above the detection table, a beam-collecting block is fixedly connected to the upper side of the detection table, a chute is arranged on the upper side of the detection table, the chute is positioned on one side of the beam-collecting block, a traction block is movably connected to the inside of the chute, two traction wires are fixedly connected to the outer sides of the clamping seats, the other ends of the traction wires penetrate through the beam-collecting blocks and the outer sides of the traction blocks, a support is fixedly connected to the upper side of the detection table, a top block is arranged on one side of the support, and a tension sensor is fixedly connected to one side of the top block. According to the utility model, the tensile property of the welding strip can be detected by utilizing the change of the extending distance of the first hydraulic rod after the welding strip is fixed, the tensile value of the welding strip is intuitively fed back through the data of the tension sensor, the operation is simple, the detection result is intuitive and clear, and the rapid detection of the production of the welding strip of the photovoltaic module is convenient.
However, the above technical solution has the following drawbacks: in the detection device, the welding strip is arranged on the side frame for detection, one section of welding strip can be detected at a time, the detection efficiency is low, and the detection effect is affected by friction between the traction wire and the side frame when the traction wire stretches on the side frame.
Disclosure of utility model
The utility model aims to solve the problems in the background art and provides a photovoltaic module welding strip detection device.
The technical scheme of the utility model is as follows: a photovoltaic module welding strip detection device comprises a box body, a mounting seat a, a mounting seat b, a clamping mechanism a, a clamping mechanism b and a control module;
The lower end of the box body is provided with a plurality of supporting feet, the supporting feet are uniformly distributed at the lower end of the box body, the mounting seat a is connected with the upper end face of the box body, the clamping mechanisms a are provided with a plurality of clamping mechanisms, the clamping mechanisms a are all connected with the upper end face of the mounting seat a, and the clamping mechanisms a are uniformly distributed on the mounting seat a;
The mounting seat b is connected with the upper end surface of the box body in a sliding manner, a driving mechanism for driving the mounting seat b is arranged in the box body, a plurality of clamping mechanisms b are arranged, the clamping mechanisms b are all connected with the upper end surface of the mounting seat b, and the clamping mechanisms b are uniformly distributed on the mounting seat b;
The box body is provided with a control module, the clamping mechanism b is provided with sensors, and the control module is connected with the sensors.
Preferably, the clamping mechanism a comprises a mounting plate a, a clamping block a, a spring, a top plate, a cam, a rocker, a slide rod, a mounting plate b and a clamping block b;
The mounting plate a is connected with the upper end of the mounting seat a, two slide bars are arranged, the two slide bars are connected with the mounting plate a, the two slide bars are symmetrically distributed on the mounting plate a, the clamping block a is connected with the upper end of the mounting plate a, the mounting plate b is connected with the two slide bars in a sliding manner, the clamping block b is connected with the lower end of the mounting plate b, and the upper end face of the clamping block a and the lower end face of the clamping block b are provided with bulges a;
The two springs are respectively sleeved on the outer sides of the two sliding rods, and the two ends of the springs are respectively connected with the upper end of the mounting plate a and the lower end of the mounting plate b;
The upper ends of the two slide bars are connected to the roof, are equipped with the installation piece on the roof, and the installation piece is connected in the cam rotation, and the cam is connected to the rocker, and the cam compresses tightly the up end of mounting panel b.
Preferably, the clamping mechanism b comprises a threaded rod, a knob, a clamping plate and a mounting part;
The installation part is provided with a roller, the installation seat b is provided with a sliding rail, the roller is matched with the sliding rail, the installation part compresses the end of the installation seat b, the installation part is provided with a sensor, and the projection shape of the installation part is U-shaped;
The splint sliding connection installation department, threaded rod and installation department screw thread fit connection, the one end of threaded rod is rotating the up end of connecting the splint, and the threaded rod upper end is equipped with the knob, and the splint lower extreme face is equipped with protruding b.
Preferably, the driving mechanism comprises a screw rod, a belt and a driving wheel;
The lead screw is equipped with two, and two lead screws rotate the inner wall of connecting the box, and mount pad b lower extreme is equipped with two cooperation pieces, and the cooperation piece is connected with two lead screw thread fit respectively, and the end of two lead screws all is equipped with the band pulley, and the outside at two band pulleys is established to the belt cover, and the outer peripheral face of band pulley is compressed tightly to the inner peripheral face of belt, is equipped with from the driving wheel on one lead screw, is equipped with the motor in the box, and the transmission shaft of motor is connected to the action wheel, action wheel and from driving wheel meshing connection.
Preferably, the lower end of the mounting seat b is provided with a sliding block, the box body is provided with a sliding groove, and the sliding block is connected with the sliding groove in a matching way.
Compared with the prior art, the technical scheme provided by the utility model has the following beneficial technical effects:
In the utility model, one end of a welding strip is connected with a clamping mechanism a, a rocker is rotated, the rocker drives a cam to rotate, the cam downwards presses a mounting plate b and a clamping block b, a spring is compressed, and the clamping block a and the clamping block b compress one end of the welding strip; the other end of the welding strip is connected with the corresponding clamping mechanism b, the knob is rotated, the knob drives the threaded rod to rotate, the threaded rod is in threaded fit connection with the mounting part, the threaded rod drives the clamping plate to slide on the mounting part, and the clamping plate compresses the end head of the welding strip; the driving mechanism drives the mounting seat b to move in a direction away from the mounting seat a, the welding strips are tensioned gradually by the two clamping mechanisms, the clamping mechanism b presses the end head of the mounting seat b, the sensor on the mounting part transmits data to the background system through the control module, and the tension is recorded and counted; the plurality of clamping mechanisms a and b are arranged, so that a plurality of welding strips can be detected at the same time, data of different or the same welding strips can be conveniently compared, and the detection efficiency is high.
Drawings
Fig. 1 and 2 are perspective views of an embodiment of the present utility model.
Fig. 3 is a schematic structural diagram of a photovoltaic module solder strip detection device according to the present utility model.
Fig. 4 is a schematic structural diagram of a clamping mechanism a according to an embodiment of the present utility model.
Fig. 5 is a schematic structural diagram of a clamping mechanism b according to an embodiment of the present utility model.
Reference numerals: 1. a case; 2. a support leg; 3. a mounting seat a; 4. a chute; 5. a mounting base b; 6. a clamping mechanism a; 7. welding a belt; 8. a clamping mechanism b; 9. a control module; 10. a screw rod; 11. a belt wheel; 12. a belt; 13. driven wheel; 14. a driving wheel; 15. a motor; 16. a mounting plate a; 17. a clamping block a; 18. a spring; 19. a protrusion a; 20. a top plate; 21. a cam; 22. a mounting block; 23. a rocker; 24. a slide bar; 25. a mounting plate b; 26. a clamping block b; 27. a threaded rod; 28. a knob; 29. a protrusion b; 30. a clamping plate; 31. a mounting part; 32. and a matching block.
Detailed Description
Example 1
As shown in fig. 1-5, the photovoltaic module welding strip detection device provided by the utility model comprises a box body 1, a mounting seat a3, a mounting seat b5, a clamping mechanism a6, a clamping mechanism b8 and a control module 9;
The lower end of the box body 1 is provided with a plurality of support legs 2, the support legs 2 are uniformly distributed at the lower end of the box body 1, the installation seat a3 is connected with the upper end face of the box body 1, the clamping mechanisms a6 are provided with a plurality of clamping mechanisms a6, the clamping mechanisms a6 are uniformly distributed on the installation seat a3, and the clamping mechanisms a6 are connected with the upper end face of the installation seat a 3;
Further, the clamping mechanism a6 comprises a mounting plate a16, a clamping block a17, a spring 18, a top plate 20, a cam 21, a rocker 23, a slide bar 24, a mounting plate b25 and a clamping block b26;
The mounting plate a16 is connected with the upper end of the mounting seat a3, two slide bars 24 are arranged, the two slide bars 24 are connected with the mounting plate a16, the two slide bars 24 are symmetrically distributed on the mounting plate a16, the clamping block a17 is connected with the upper end of the mounting plate a16, the mounting plate b25 is connected with the two slide bars 24 in a sliding manner, the clamping block b26 is connected with the lower end of the mounting plate b25, and the upper end face of the clamping block a17 and the lower end face of the clamping block b26 are provided with bulges a19;
The two springs 18 are arranged, the two springs 18 are respectively sleeved on the outer sides of the two sliding rods 24, and the two ends of the springs 18 are respectively connected with the upper end of the mounting plate a16 and the lower end of the mounting plate b 25;
The top plate 20 is connected with the upper ends of the two slide bars 24, the top plate 20 is provided with a mounting block 22, the cam 21 is rotationally connected with the mounting block 22, the rocker 23 is connected with the cam 21, and the cam compresses the upper end surface of the mounting plate b 25;
the mounting seat b5 is connected with the upper end face of the box body 1 in a sliding manner, a driving mechanism for driving the mounting seat b5 is arranged in the box body 1, a plurality of clamping mechanisms b8 are arranged, the plurality of clamping mechanisms b8 are connected with the upper end face of the mounting seat b5, and the plurality of clamping mechanisms b8 are uniformly distributed on the mounting seat b 5;
Further, the clamping mechanism b8 includes a threaded rod 27, a knob 28, a clamping plate 30, and a mounting portion 31;
The installation part 31 is provided with rollers, the installation seat b5 is provided with a sliding rail, the rollers are matched with the sliding rail, the installation part 31 presses the end of the installation seat b5, the installation part 31 is provided with a sensor, and the projection shape of the installation part 31 is U-shaped;
The clamping plate 30 is in sliding connection with the mounting part 31, the threaded rod 27 is in threaded fit connection with the mounting part 31, one end of the threaded rod 27 is rotatably connected with the upper end face of the clamping plate 30, the upper end of the threaded rod 27 is provided with a knob 28, and the lower end face of the clamping plate 30 is provided with a protrusion b29;
The box body 1 is provided with a control module 9, the clamping mechanisms b8 are provided with sensors, and the control module 9 is connected with the sensors.
In the utility model, one end of the welding strip 7 is connected with the clamping mechanism a6, the rocker 23 is rotated, the rocker 23 drives the cam 21 to rotate, the cam 21 downwards presses the mounting plate b25 and the clamping block b26, the spring is compressed 18 times, and the clamping block a17 and the clamping block b26 compress one end of the welding strip 7; the other end of the welding strip 7 is connected with a corresponding clamping mechanism b8, the knob 28 is rotated, the knob 28 drives the threaded rod 27 to rotate, the threaded rod 27 is in threaded fit connection with the mounting part 31, the threaded rod 27 drives the clamping plate 30 to slide on the mounting part 31, and the clamping plate 30 compresses the end head of the welding strip 7; the driving mechanism drives the mounting seat b5 to move in a direction away from the mounting seat a3, the welding strip 7 is gradually tensioned by the two clamping mechanisms, the clamping mechanism b8 presses the end of the mounting seat b5, the sensor on the mounting part 31 transmits data to a background system through the control module 9, and the tension is recorded and counted; the plurality of clamping mechanisms a6 and b8 are arranged, so that a plurality of welding strips can be detected at the same time, data of different or the same welding strips can be conveniently compared, and the detection efficiency is high.
Example two
As shown in fig. 3, in the photovoltaic module welding strip detection device provided by the utility model, compared with the first embodiment, the driving mechanism in the embodiment comprises a screw rod 10, a belt 12 and a driving wheel 14;
The two screw rods 10 are arranged, the two screw rods 10 are rotationally connected with the inner wall of the box body 1, the lower end of the mounting seat b5 is provided with two matching blocks 32, the matching blocks 32 are respectively in threaded fit connection with the two screw rods 10, the ends of the two screw rods 10 are respectively provided with belt wheels 11, the belt 12 is sleeved on the outer sides of the two belt wheels 11, the inner peripheral surface of the belt 12 is tightly pressed against the outer peripheral surface of the belt wheel 11, one screw rod 10 is provided with a driven wheel 13, a motor 15 is arranged in the box body 1, a driving wheel 14 is connected with a transmission shaft of the motor 15, and the driving wheel 14 is in meshed connection with the driven wheel 13;
further, grooves are formed in the outer peripheral surfaces of the two belt pulleys 11, and the belt 12 is connected with the grooves in a matched mode.
In this embodiment, the motor 15 is started, the motor 15 drives the driving wheel 14 to rotate, the driving wheel 14 is engaged with the driven wheel 13, the driven wheel 13 drives one screw rod 10 to rotate, the belt wheels 11 on the two screw rods 10 are in transmission connection through the belt 12, two further matching blocks 32 are in threaded matching connection with the two screw rods 10, the matching blocks 32 drive the mounting seat b5 to move along the axis direction of the screw rods 10, and the mounting seat b5 drives the clamping mechanisms b8 to move.
The embodiments of the present utility model have been described in detail with reference to the drawings, but the present utility model is not limited thereto, and various changes can be made within the knowledge of those skilled in the art without departing from the spirit of the present utility model.
Claims (5)
1. The photovoltaic module welding strip detection device is characterized by comprising a box body (1), a mounting seat a (3), a mounting seat b (5), a clamping mechanism a (6), a clamping mechanism b (8) and a control module (9);
the lower end of the box body (1) is provided with a plurality of supporting legs (2), the supporting legs (2) are uniformly distributed at the lower end of the box body (1), the installation seat a (3) is connected with the upper end face of the box body (1), the clamping mechanisms a (6) are provided with a plurality of clamping mechanisms, the clamping mechanisms a (6) are all connected with the upper end face of the installation seat a (3), and the clamping mechanisms a (6) are uniformly distributed on the installation seat a (3);
The mounting seat b (5) is connected with the upper end face of the box body (1) in a sliding manner, a driving mechanism for driving the mounting seat b (5) is arranged in the box body (1), a plurality of clamping mechanisms b (8) are arranged, the plurality of clamping mechanisms b (8) are all connected with the upper end face of the mounting seat b (5), and the plurality of clamping mechanisms b (8) are uniformly distributed on the mounting seat b (5);
The box body (1) is provided with a control module (9), the clamping mechanism b (8) is provided with sensors, and the control module (9) is connected with the sensors.
2. The photovoltaic module solder strip detection device according to claim 1, wherein the clamping mechanism a (6) comprises a mounting plate a (16), a clamping block a (17), a spring (18), a top plate (20), a cam (21), a rocker (23), a slide bar (24), a mounting plate b (25) and a clamping block b (26);
The mounting plate a (16) is connected with the upper end of the mounting seat a (3), two slide bars (24) are arranged, the two slide bars (24) are connected with the mounting plate a (16), the two slide bars (24) are symmetrically distributed on the mounting plate a (16), the clamping block a (17) is connected with the upper end of the mounting plate a (16), the mounting plate b (25) is slidably connected with the two slide bars (24), the clamping block b (26) is connected with the lower end of the mounting plate b (25), and the upper end face of the clamping block a (17) and the lower end face of the clamping block b (26) are provided with bulges a (19);
The two springs (18) are arranged, the two springs (18) are respectively sleeved on the outer sides of the two sliding rods (24), and the two ends of the springs (18) are respectively connected with the upper end of the mounting plate a (16) and the lower end of the mounting plate b (25);
The upper ends of two slide bars (24) are connected to roof (20), are equipped with installation piece (22) on roof (20), and installation piece (22) are connected in cam (21) rotation, and cam (21) are connected to rocker (23), and the cam compresses tightly the up end of mounting panel b (25).
3. The photovoltaic module solder strip detection device according to claim 1, wherein the clamping mechanism b (8) comprises a threaded rod (27), a knob (28), a clamping plate (30) and a mounting portion (31);
the installation part (31) is provided with a roller, the installation seat b (5) is provided with a sliding rail, the roller is matched with the sliding rail, the installation part (31) presses the end of the installation seat b (5), the installation part (31) is provided with a sensor, and the projection shape of the installation part (31) is U-shaped;
The clamping plate (30) is connected with the mounting part (31) in a sliding manner, the threaded rod (27) is connected with the mounting part (31) in a threaded fit manner, one end of the threaded rod (27) is connected with the upper end face of the clamping plate (30) in a rotating manner, the knob (28) is arranged at the upper end of the threaded rod (27), and the protrusion b (29) is arranged on the lower end face of the clamping plate (30).
4. The photovoltaic module welding strip detection device according to claim 1, wherein the driving mechanism comprises a screw (10), a belt (12) and a driving wheel (14);
The lead screw (10) are provided with two, the inner wall of box (1) is connected in rotation of two lead screws (10), mount pad b (5) lower extreme is equipped with two cooperation pieces (32), cooperation piece (32) respectively with two lead screw (10) screw thread fit connection, the end of two lead screws (10) all is equipped with band pulley (11), the outside at two band pulleys (11) is established to belt (12) cover, the outer peripheral face of band pulley (11) is pressed to the inner peripheral face of belt (12), be equipped with from driving wheel (13) on lead screw (10), be equipped with motor (15) in box (1), the transmission shaft of motor (15) is connected to action wheel (14), action wheel (14) and from driving wheel (13) meshing are connected.
5. The photovoltaic module welding strip detection device according to claim 1, wherein a sliding block is arranged at the lower end of the installation seat b (5), a sliding groove (4) is arranged on the box body (1), and the sliding block is connected with the sliding groove (4) in a matched mode.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322682914.8U CN220854451U (en) | 2023-10-07 | 2023-10-07 | Photovoltaic module welds area detection device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322682914.8U CN220854451U (en) | 2023-10-07 | 2023-10-07 | Photovoltaic module welds area detection device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220854451U true CN220854451U (en) | 2024-04-26 |
Family
ID=90788807
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322682914.8U Active CN220854451U (en) | 2023-10-07 | 2023-10-07 | Photovoltaic module welds area detection device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220854451U (en) |
-
2023
- 2023-10-07 CN CN202322682914.8U patent/CN220854451U/en active Active
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