CN220854155U - Brake caliper testing device - Google Patents

Brake caliper testing device Download PDF

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Publication number
CN220854155U
CN220854155U CN202322786781.9U CN202322786781U CN220854155U CN 220854155 U CN220854155 U CN 220854155U CN 202322786781 U CN202322786781 U CN 202322786781U CN 220854155 U CN220854155 U CN 220854155U
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CN
China
Prior art keywords
testing
brake caliper
test
brake
plates
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Active
Application number
CN202322786781.9U
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Chinese (zh)
Inventor
霍志强
姚浩翔
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Knorr Bremse Systems for Rail Vehicles Suzhou Co Ltd
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Knorr Bremse Systems for Rail Vehicles Suzhou Co Ltd
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Priority to CN202322786781.9U priority Critical patent/CN220854155U/en
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Abstract

The utility model relates to the field of braking equipment, and particularly discloses a brake caliper testing device which comprises a testing mechanism and a bracket mechanism used for fixing a brake caliper on the front side of the testing mechanism, wherein the testing mechanism comprises two first testing plates and two second testing plates which are movably arranged along the transverse direction, a first driving component used for driving the two first testing plates to mutually approach or separate in the transverse direction, and a second driving component used for driving the two second testing plates to mutually approach or separate in the transverse direction, the two first testing plates are respectively positioned between the two second testing plates in the transverse direction, and the testing mechanism further comprises a force measuring element arranged between the two first testing plates and a displacement measuring element connected with the two first testing plates so as to measure the displacement of the two first testing plates. The brake caliper testing device provided by the utility model has high automation degree, can test multiple indexes of the brake caliper coherently, and improves the brake caliper testing efficiency.

Description

Brake caliper testing device
Technical Field
The utility model relates to the field of braking equipment, in particular to a brake caliper testing device.
Background
The brake caliper is used for braking the rail transport vehicle and is an important component of the rail transport vehicle. After the brake caliper is manufactured, various performances of the brake caliper need to be tested. In the prior art, when a brake caliper is tested, a scheme for indirectly measuring the performance of the brake caliper by testing a brake cylinder of the brake caliper exists, but the accuracy of the scheme is poor. In the prior art, some testing devices capable of directly measuring the performance of the brake caliper are also available, but the degree of automation is not high, and the two types of brake calipers with different structures, namely the traditional brake caliper and the compact brake caliper, cannot be tested in a compatible manner.
Disclosure of utility model
The utility model aims to provide a brake caliper testing device with high automation degree and strong compatibility.
In order to achieve the above-mentioned object, the present utility model provides a brake caliper testing device, which comprises a testing mechanism and a bracket mechanism for fixing a brake caliper on the front side of the testing mechanism, wherein the testing mechanism comprises two first testing boards and two second testing boards which are movably arranged along the transverse direction, a first driving component for driving the two first testing boards to approach or separate from each other in the transverse direction, and a second driving component for driving the two second testing boards to approach or separate from each other in the transverse direction, the two first testing boards are positioned between the two second testing boards in the transverse direction, and the testing mechanism further comprises a force measuring element arranged between the two first testing boards, and a displacement measuring element connected to the two first testing boards for measuring the displacement of the two first testing boards.
As a further improvement of the present utility model, both the first test boards include a test board body, and a thickness adjusting board selectively attached to one side in the thickness direction of the test board body.
As a further improvement of the utility model, the brake caliper testing device further comprises a base, the bracket mechanism is fixedly connected to the base, the testing mechanism further comprises a sliding plate which is connected to the base in a sliding manner along the front-back direction, a mounting frame which is arranged above the sliding plate, two first sliding seats and two second sliding seats which are connected to the mounting frame in a sliding manner along the transverse direction, the two first testing plates are respectively connected to the two first sliding seats, and the two second testing plates are respectively connected to the two second sliding seats.
As a further improvement of the utility model, the mounting frame comprises two beam parts which are arranged at intervals in the height direction, a connecting part which connects the two beam parts, two first sliding rails which are respectively arranged on two sides of the two beam parts, which are close to each other, and two second sliding rails which are respectively arranged on two sides of the two beam parts, which are far away from each other, wherein the two sides of the first sliding seat in the height direction are respectively connected with the two first sliding rails in a sliding manner, and the two sides of the second sliding seat in the height direction are respectively connected with the two second sliding rails.
As a further improvement of the utility model, the first driving assembly comprises two first air cylinders, the output rods of the two first air cylinders are respectively connected with the two first sliding seats, and the second driving assembly comprises two second air cylinders, and the output rods of the two second air cylinders are respectively connected with the two second sliding seats.
As a further improvement of the utility model, the displacement measuring element comprises a magnetic ruler and two magnetic heads matched with the magnetic ruler, the magnetic ruler is positioned at one side of the two first test boards in the height direction and extends along the transverse direction, and the testing mechanism further comprises two first connecting blocks, wherein each first connecting block is connected with one first test board and one magnetic head.
As a further development of the utility model, the load cell is connected to one of the two first test plates, the test mechanism further comprising a contact block connected to the other first test plate for contact with the load cell.
As a further development of the utility model, the two first test plates have a force measuring position which is adjacent to one another, a distance measuring position which is separated in the transverse direction from the force measuring position, and the test mechanism further comprises a position sensor element for sensing whether the two first test plates are in the force measuring position.
As a further improvement of the present utility model, the bracket mechanism includes a pillar erected on the base and located at the rear of the test mechanism, an extension beam connected to an upper side of the pillar and extending forward from the pillar, a connection assembly connected to the extension beam, and the brake caliper test device further includes a first mount or a second mount connected to the connection assembly, the first mount being for fixing a conventional brake caliper, and the second mount being for fixing a compact brake caliper.
As a further improvement of the utility model, the connecting assembly is arranged adjustably in the front-rear direction relative to the extension beam and comprises a first position and a second position turned from the first position, the first mounting piece is connected with the connecting assembly when the connecting assembly is in the first position, the second mounting piece is connected with the connecting assembly when the connecting assembly is in the second position, and the adjustment amount of the connecting assembly which can be adjusted forwardly and backwardly relative to the extension beam is different when the connecting assembly is in the first position and the second position.
The utility model has the beneficial effects that:
The brake caliper testing device provided by the utility model has high automation degree, can test multiple indexes of the brake caliper coherently, and improves the brake caliper testing efficiency.
Drawings
FIG. 1 is a schematic top view of a brake caliper;
FIG. 2 is a schematic structural view of a brake caliper testing device according to an embodiment of the present utility model;
FIG. 3 is a schematic side view of a brake caliper testing device according to an embodiment of the present utility model;
FIG. 4 is a schematic diagram of the test mechanism of FIG. 2;
FIG. 5 is a schematic elevational view of the testing mechanism of FIG. 2;
FIG. 6 is a schematic rear view of the testing mechanism of FIG. 2;
FIG. 7 is a schematic view of the mounting bracket of FIG. 6;
FIG. 8 is a schematic view of a portion of the structure of the testing mechanism of FIG. 2;
FIG. 9 is a schematic cross-sectional view of two first test plates, load cells, and contact blocks of the test mechanism of FIG. 2;
FIG. 10 is a schematic view of a conventional brake caliper mounted on a brake caliper testing device according to an embodiment of the present utility model;
FIG. 11 is a schematic view of a compact brake caliper mounted on a brake caliper testing device according to an embodiment of the present utility model;
FIG. 12 is a schematic view of the bracket mechanism of FIG. 2;
FIG. 13 is a schematic view of the connection assembly of FIG. 12;
FIG. 14 is a schematic side elevational view of the connection assembly of FIG. 12;
FIG. 15 is a schematic side elevational view of a portion of the structure of the bracket mechanism of FIG. 2;
fig. 16 is a schematic front view of the test board body, the thickness adjusting board and the second test board in the test mechanism of fig. 2.
Detailed Description
The present utility model will be described in detail below with reference to embodiments shown in the drawings. The embodiments are not intended to limit the utility model, but all mechanical, method, or functional modifications of the utility model based on the embodiments are within the scope of the utility model.
Terms such as "upper," "lower," "left," "right," "front," "rear," and the like as used herein to refer to a spatial relative position are used for ease of description to describe one feature's relationship to another feature as illustrated in the figures. It will be appreciated that the term spatially relative position is intended to encompass different orientations than those depicted in the figures, depending on the product placement location, and should not be construed as limiting the claims. In addition, the term "horizontal" as used herein is not entirely equivalent to being oriented perpendicular to gravity, allowing for some degree of tilt.
As shown in fig. 1, which is a top view of a structure of a brake caliper 200, the brake caliper 200 includes a pair of caliper arms 210, two brake heads 220 rotatably connected to the pair of caliper arms 210, respectively, and a brake cylinder device 230 for driving the clamping of the pair of caliper arms 210. The brake head 220 is rotatably connected with the corresponding caliper arm 210 through a pin shaft 240, and the two caliper arms 210 and the brake cylinder device 230 are respectively rotatably connected through two rotating shafts 250.
With continued reference to fig. 2-9, one embodiment of the present utility model provides a brake caliper testing device 100 that may be used to test various indicators of a brake caliper 200. Specifically, the brake caliper testing device 100 includes a testing mechanism 10, and a bracket mechanism 20 for fixing a brake caliper 200 to a front side of the testing mechanism 10. For convenience of explanation, the front-rear direction herein is a left-right direction when the brake caliper testing device 100 is in the state shown in fig. 3, the height direction is an up-down direction when the brake caliper testing device 100 is in the state shown in fig. 3, and the lateral direction is a left-right direction when the brake caliper testing device 100 is in the state shown in fig. 5.
The test mechanism 10 comprises two first test boards 1 and two second test boards 2, and the two first test boards 1 and the two second test boards 2 are movably arranged along the transverse direction, the test mechanism 10 further comprises a first driving component 3 for driving the two first test boards 1 to approach or separate from each other in the transverse direction, and a second driving component 4 for driving the two second test boards 2 to approach or separate from each other in the transverse direction, and in the transverse direction, the two first test boards 1 are located between the two second test boards 2.
The test mechanism 10 further comprises a force measuring element 5 arranged between the two first test plates 1, so that when the clamping force of the brake caliper 200 needs to be tested, the two brake heads 220 can clamp the two first test plates 1 in the transverse direction, and the force measuring element 5 arranged between the two first test plates 1 can measure the clamping force of the brake caliper 200. When the two first test plates 1 and the two second test plates 2 are brought together, the two brake heads 220 clamp the two second test plates 2 in the transverse direction, and the brake caliper 200 can be tested for efficiency, the specific steps of which will be described later.
The testing mechanism 10 further includes a displacement measuring element 6 connected to the two first testing boards 1, where the displacement measuring element 6 can measure the displacement of the two first testing boards 1, so that after the first driving assembly 3 drives the two first testing boards 1 to move along the transverse direction to respectively abut against the two brake heads 220, the distance between the two brake heads 220 can be obtained according to the displacement of the two first testing boards 1 measured by the displacement measuring element 6.
Further, the two first test boards 1 each include a test board body 101, and a thickness adjusting board 102 selectively connected to one side of the test board body 101 in the thickness direction, and after the thickness adjusting board 102 is connected to the test board body 101, the overall thickness of the first test board 1 can be changed, so that the brake caliper testing device 100 can be matched with brake calipers 200 of different sizes. The thickness adjustment plate 102 may be provided in a plurality depending on the thickness to accommodate different sized calipers 200.
The brake caliper testing device 100 further comprises a base 7, the bracket mechanism 20 is fixedly connected to the base 7, and the testing mechanism 10 is movably arranged in the front-rear direction relative to the base 7. Specifically, the test mechanism 10 further includes a slide plate 8 slidably connected to the base 7 in the front-rear direction, a mounting bracket 9 provided above the slide plate 8, two first slide seats 11 and two second slide seats 12 slidably connected to the mounting bracket 9 in the lateral direction. The two first test boards 1 are respectively connected to the two first sliding seats 11 to follow the two first sliding seats 11 to slide along the transverse direction, and the two second test boards 2 are respectively connected to the two second sliding seats 12 to follow the two second sliding seats 12 to slide along the transverse direction. The test mechanism 10 may further comprise two uprights 13 upstanding from the slide 8, the mounting frame 9 being connected to the two uprights 13 to mount over the slide 8.
The brake caliper testing device 100 may further include a driving member (not shown) for driving the slide plate 8 to slide in the front-rear direction, and the driving member drives the slide plate 8 to slide back and forth, so that the entire testing mechanism 10 can slide in the front-rear direction, in which case the testing mechanism 10 includes a parking position at the rear side of the base 7, and an operating position after the self-parking position moves forward. Before testing the brake caliper 200, the test mechanism 10 is in the park position so that the brake caliper 200 can be secured to the bracket mechanism 20, and after the brake caliper 200 is secured to the bracket mechanism 20, the test mechanism 10 is moved forward to the active position to test the brake caliper 200.
Specifically, the mounting bracket 9 includes two beam portions 91 disposed at intervals in the height direction, a connecting portion 92 connecting the two beam portions 91, two first slide rails 93 disposed on two sides of the two beam portions 91, two second slide rails 94 disposed on two sides of the two beam portions 91 away from each other, the two sides of the first slide seat 11 in the height direction are slidably connected to the two first slide rails 93, and the two sides of the second slide seat 12 in the height direction are connected to the two second slide rails 94, so that the sliding of the first slide seat 11 and the second slide seat 12 is stable and smooth. The first sliding seat 11 may be provided with a first sliding block 111 matched with the first sliding rail 93, and the second sliding seat 12 may be provided with a second sliding block 121 matched with the second sliding rail 94. It is conceivable that in other embodiments, the sliding rail and the sliding block may be replaced by a guide shaft and a linear bearing, so that the effect of stabilizing the sliding track of the first sliding seat 11 and the second sliding seat 12 may be also achieved.
In this embodiment, the first driving assembly 3 includes two first cylinders 31, the second driving assembly 4 includes two second cylinders 41, the two first cylinders 31 and the two second cylinders 41 each include a cylinder body and an output rod telescoping with respect to the cylinder body, the output rods of the two first cylinders 31 are respectively connected to the two first sliding seats 11 to drive the two first sliding seats 11 to move laterally, and the output rods of the two second cylinders 41 are respectively connected to the two second sliding seats 12 to drive the two second sliding seats 12 to move laterally. The cylinders of the two first cylinders 31 and the two second cylinders 41 can be fixedly connected to the mounting frame 9, and the two first cylinders 31 are arranged opposite to each other in the lateral direction, and the two second cylinders 41 are also arranged opposite to each other in the lateral direction, so that the test mechanism 10 is compact. In other embodiments, the first cylinder 31 and the second cylinder 41 may be replaced by other driving elements, such as a linear motor, and the like, so long as the first sliding seat 11 and the second sliding seat 12 can be driven to move laterally. In this embodiment, the test mechanism 10 may further comprise a handle 16 connected to the first test plate 1 for manual movement of the first test plate 1 by an operator.
As shown in fig. 7, in the present embodiment, the two beam portions 91 and the connecting portion 92 connecting the two beam portions 91 are integrally formed, and are square plates with a substantially rectangular slot formed in the middle, and in other embodiments, the two beam portions 91 and the connecting portion 92 may be different parts and assembled together by fasteners such as screws.
The displacement measuring element 6 comprises a magnetic scale 61 and two magnetic heads 62 matched with the magnetic scale 61, the testing mechanism 10 further comprises two first connecting blocks 14, each first connecting block 14 is connected with one first testing board 1 and one magnetic head 62, and the displacement measuring element 6 can record the moving distance of the magnetic head 62 on the magnetic scale 61, so that the displacement of the two first testing boards 1 is measured. The magnetic scale 61 is located on one side of the two first test boards 1 in the height direction and extends in the lateral direction, and in this embodiment, the magnetic scale 61 is located specifically below the two first test boards 1 and is fixed to the slide plate 8. In other embodiments, the magnetic scale 61 may also be located above two first test boards 1.
The load cell 5 is connected to one of the two first test plates 1, and the test mechanism 10 further comprises a contact block 51 connected to the other first test plate 1, the contact block 51 being arranged opposite the load cell 5 to be in contact with the load cell 5 when the two first test plates 1 test the clamping force of the brake caliper 200. The force measuring element 5 can specifically measure the pressure applied by the force measuring element through the piezoelectric effect, namely the force measuring element 5 can convert the pressure applied into current, and then the pressure applied by the force measuring element can be obtained through detecting the current.
Further, the two first test plates 1 have a force measuring position close to each other and a distance measuring position separated from the force measuring position in the lateral direction, and when the two first test plates 1 are in the force measuring position, the two brake heads 220 of the brake caliper 200 can clamp the two first test plates 1 to measure the clamping force of the brake caliper 200. The test mechanism 10 further comprises a position sensing element 15 for sensing whether the two first test plates 1 are in the force measuring position. In this embodiment, the position sensing element 15 is a metal sensor disposed on one side of the first test board 1 in the front-rear direction, the test mechanism 10 may include a connecting frame 151 and a metal sheet 152, the connecting frame 151 is connected to one of the two first connecting blocks 14, the metal sensor is connected to the connecting frame 151, the metal sheet 152 is connected to the other of the two first connecting blocks 14, and when the two first test boards 1 are in the force measuring position, the metal sheet 152 can be sensed by the metal sensor. In other embodiments, the position sensing element 15 may also be a photosensor capable of sensing the position of two first connection blocks 14 or two first test boards 1.
With continued reference to fig. 10-15, the stand mechanism 20 includes a post 21 upstanding from the base 7 and positioned rearwardly of the testing mechanism 10, an extension beam 22 attached to an upper side of the post 21 and extending forwardly from the post 21, and a connection assembly 23 attached to the extension beam 22. The existing brake caliper 200 includes both a conventional brake caliper 260 and a compact brake caliper 270, which are adapted to be secured. The brake caliper testing device 100 further includes a first mounting member 24 or a second mounting member 25 coupled to the coupling assembly 23.
Specifically, the first mounting member 24 is used for fixing the conventional brake caliper 260, and includes a connection plate 241 located below the connection assembly 23, a second connection block 242 connecting the connection plate 241 and the connection assembly 23, two third connection blocks 243 connected to a side of the connection plate 241 near the support post 21, and two connection posts 244 connected to a side of the connection plate 241 far from the support post 21. The two third connection blocks 243 are distributed at intervals along the transverse direction, and each third connection block 243 is provided with a first slot 2431 extending along the height direction, and two connection posts 244 extend along the height direction and are arranged at intervals along the transverse direction. When the conventional brake caliper 260 is mounted on the first mounting member 24, the connecting shaft on the connecting frame and the two connecting posts 244 are fixedly connected, and the suspension bolts on the two suspension arms respectively pass through one first slot 2431. The second mounting member 25 is used to secure the compact brake caliper 270 and may be a mounting block for connecting the connection assembly 23 to the compact brake caliper 270.
Further, the connection member 23 is adjustably disposed in the front-rear direction with respect to the extension beam 22, and includes a first position to which the first mounting member 24 is connected when the connection member 23 is in the first position, and a second position turned from the first position to which the second mounting member 25 is connected when the connection member 23 is in the second position. In testing the conventional brake caliper 260 and the compact brake caliper 270, the front and rear positions of the two are required to be adjusted, and the amounts of adjustment required for the two are different, so that the adjustment amounts of the connecting assembly 23, which can be adjusted front and rear with respect to the extension beam 22, are different when the connecting assembly is in the first position and the second position.
Specifically, the connection assembly 23 includes an adjusting block 231 connected to the extension beam 22, and a connector 232 connected to the front side of the adjusting block 231, the adjusting block 231 includes a main body 2311, a first protruding portion 2312 and a second protruding portion 2313 protruding from two sides of the thickness direction of the main body 2311, a first limiting groove 2314 and a second limiting groove 2315 are respectively formed in the first protruding portion 2312 and the second protruding portion 2313, lengths of the first limiting groove 2314 and the second limiting groove 2315 extending in the front-back direction are different, and a limiting shaft 221 matched with the first limiting groove 2314 and the second limiting groove 2315 is further provided on the extension beam 22, when the connection assembly 23 is in the first position, the limiting shaft 221 penetrates through the first limiting groove 2314, and when the connection assembly 23 is in the second position, the limiting shaft 221 penetrates through the second limiting groove 2315, so that an adjustment amount of the connection assembly 23 relative to the extension beam 22 can be limited. In this embodiment, the length of the first limiting groove 2314 is smaller than the length of the second limiting groove 2315.
The body portion 2311 may be provided with a second slot 2316 extending in the front-rear direction, and the extension beam 22 may be provided with a screw hole engaged with the second slot 2316, so that the body portion 2311 and the extension beam 22 may be fastened together by a fastener such as a screw. The connector 232 is adapted to connect with the first mounting member 24 and the second mounting member 25.
To facilitate fore and aft adjustment of the connection assembly 23, the bracket mechanism 20 also includes a push rod 26 for pushing the connection assembly 23. A scale 27 may also be provided on the extension beam 22, and a pointer 28 cooperating with the scale 27 may be provided on the connection assembly 23 to indicate the front and rear positions of the connection assembly 23.
Using the brake caliper testing device 100 described above, the brake caliper 200 can be tested as follows:
1. the clamping force of the brake caliper 200 is tested, comprising the steps of:
Fixing the brake caliper 200 to the bracket mechanism 20;
Folding the two first test plates 1 to a force measuring position, and adjusting the front and rear positions of the connecting assembly 23 through the push rod 26 so that the center of the brake head 220 of the brake caliper 200 corresponds to the center of the force measuring element 5;
The brake cylinder device 230 of the brake caliper 200 is flushed with air pressure of a preset magnitude, so that the two brake heads 220 of the brake caliper 200 clamp the two first test plates 1, and after the measured value of the force element 5 to be measured is stable, the value (i.e. the clamping force of the brake caliper 200) is read out.
2. The minimum spacing H (shown in fig. 1) between the two brake heads 220 after clamping of the brake caliper 200 is tested.
Fixing the brake caliper 200 to the bracket mechanism 20;
With the two first test plates 1 between the two brake heads 220 of the brake caliper 200, the overall thickness of the two first test plates 1 after folding should be less than the minimum distance H between the two brake heads 220 after clamping of the brake caliper 200.
Bringing the brake caliper 200 into a clamped state and then driving the two first test plates 1 to move away from each other until the two first test plates 1 are respectively attached to the two brake heads 220;
The minimum distance H between the two brake heads 220 after clamping of the brake caliper 200 is derived from the displacement of the two first test plates 1 measured by the displacement measuring element 6.
3. A single adjustment of the brake caliper 200 is tested.
After the brake caliper 200 is clamped, the brake caliper is relieved, the distance between the two brake heads 220 is changed, the difference between the distances between the two brake heads 220 before and after clamping is the single adjustment, and the step of testing the single adjustment by using the brake caliper testing device 100 includes:
Fixing the brake caliper 200 to the bracket mechanism 20;
Bringing the brake caliper 200 to an initial state and positioning the two first test plates 1 between the two brake heads 220 of the brake caliper 200;
Driving the two first test plates 1 to move away from each other until the two first test plates 1 are respectively attached to the two brake heads 220, and then obtaining a distance H1 between the two brake heads 220 when the brake caliper 200 is in an initial state by the displacement of the two first test plates 1 measured by the displacement measuring element 6;
Folding the two first test plates 1, wherein the folded thickness of the two first test plates 1 is smaller than the minimum distance H between the two brake heads 220 after the brake caliper 200 is clamped;
Clamping the brake caliper 200 and then releasing it;
The two first test plates 1 are driven to move away from each other again until the two first test plates 1 are respectively attached to the two brake heads 220, and then the distance H2 between the two brake heads 220 of the brake caliper 200 after being relieved is obtained through the displacement of the two first test plates 1 measured by the displacement measuring element 6, and the single adjustment amount of the brake caliper 200 is equal to the value obtained by subtracting H2 from H1.
4. The brake caliper 200 is tested for efficiency.
As shown in fig. 1 and 16, in the brake caliper 200, the distance between the two pins 240 is a, the distance between the two rotating shafts 250 is B, and when the brake caliper 200 is tested for efficiency, the distance between the two brake heads 220 is required to be equal to (a+b)/2, and in this requirement, the dimension occupied by the two test plate bodies 101 in the transverse direction (i.e., the overall thickness after folding) is L1, the thickness of the thickness adjustment plate 102 is Lx, and the thickness of the second test plate 2 is Dx, where A, B, L, dx, lx satisfy the following relation: (a+b)/2= (2 x dx+l1+2 x lx) ± 10mm, wherein l1+2 x lx is equal to the minimum distance H. The thickness adjusting plate 102 and the second test plate 2 may be configured with a plurality of different thicknesses, so as to be selected and used according to the requirement, that is, the values of Lx and Dx in the above relation are variable, so as to realize testing of the brake calipers 200 with different sizes.
The efficiency test of the brake caliper 200 using the brake caliper testing device 100 described above includes the steps of:
Fixing the brake caliper 200 to the bracket mechanism 20;
Folding the two first test boards 1, and respectively attaching the two second test boards 2 to the two first test boards 1;
The two first test boards 1 and the two second test boards 2 are located between the two brake heads 220 of the brake caliper 200, then air pressure with preset magnitude is flushed into the brake cylinder device 230 of the brake caliper 200, the two brake heads 220 of the brake caliper 200 clamp the two second test boards 2, after the value measured by the force element 5 to be measured is stable, the value is read, and then the value is compared with the rated value, so that the braking efficiency of the brake caliper 200 is obtained.
It should be noted that when multiple tests are performed on the same caliper 200, it may be fixed to the bracket mechanism 20 at all times for consistent tests.
In summary, the present utility model provides a brake caliper testing device 100, which has the following advantages:
1. The degree of automation is high, and a plurality of indexes of the brake caliper 200 can be tested coherently, so that the test efficiency of the brake caliper 200 is improved.
2. The compatibility is strong, and the two types of brake calipers, namely the traditional brake caliper 260 and the compact brake caliper 270, can be tested.

Claims (10)

1. The utility model provides a brake caliper testing arrangement, its characterized in that includes testing mechanism, is used for being fixed in with the brake caliper the supporting structure of testing mechanism front side, testing mechanism includes two first test boards and two second test boards that follow the movable setting of transverse direction, drives two first test boards and is close to each other or keep away from in transverse direction's first drive assembly, drives two second test boards and is close to each other or keep away from in transverse direction's second drive assembly, and in transverse direction, two first test boards all are located between two second test boards, testing mechanism still includes the force measuring element of locating between two first test boards, connects in two first test boards in order to measure the displacement measuring element of two first test boards displacement.
2. The brake caliper testing device according to claim 1, wherein both the first test plates include a test plate body, and a thickness adjustment plate selectively attached to one side of the test plate body in a thickness direction.
3. The brake caliper testing device according to claim 1, further comprising a base, the bracket mechanism is fixedly connected to the base, the testing mechanism further comprises a slide plate slidably connected to the base in a front-rear direction, a mounting frame disposed above the slide plate, two first sliding seats and two second sliding seats slidably connected to the mounting frame in a transverse direction, the two first testing plates are respectively connected to the two first sliding seats, and the two second testing plates are respectively connected to the two second sliding seats.
4. The brake caliper testing device according to claim 3, wherein the mounting frame comprises two beam portions arranged at intervals in a height direction, a connecting portion for connecting the two beam portions, two first slide rails respectively arranged on two sides of the two beam portions, and two second slide rails respectively arranged on two sides of the two beam portions, which are far away from each other, the two sides of the first slide seat in the height direction are respectively connected to the two first slide rails in a sliding manner, and the two sides of the second slide seat in the height direction are respectively connected to the two second slide rails.
5. A brake calliper testing apparatus according to claim 3, wherein the first drive assembly comprises two first cylinders, the output rods of which are connected to the two first slide seats respectively, and the second drive assembly comprises two second cylinders, the output rods of which are connected to the two second slide seats respectively.
6. The brake caliper testing device according to claim 1, wherein the displacement measuring element includes a magnetic scale and two magnetic heads provided in cooperation with the magnetic scale, the magnetic scale being located on one side of the two first test boards in a height direction and extending in a lateral direction, and the testing mechanism further includes two first connection blocks, each of which connects one of the first test boards and one of the magnetic heads.
7. Brake calliper testing apparatus according to claim 6, wherein the load cell is connected to one of the two first test plates, the testing mechanism further comprising a contact block connected to the other first test plate for contact with the load cell.
8. The brake caliper testing device according to claim 7, wherein the two first test plates have a close-up force measuring position, a distance measuring position separated in a lateral direction from the force measuring position, and the testing mechanism further comprises a position sensing element for sensing whether the two first test plates are in the force measuring position.
9. A brake calliper testing apparatus according to claim 3, wherein the bracket means comprises a post upstanding from the base and located rearwardly of the testing means, an extension beam connected to the upper side of the post and extending forwardly therefrom, a connection assembly connected to the extension beam, the brake calliper testing apparatus further comprising a first or second mounting member connected to the connection assembly, the first mounting member for securing a conventional brake calliper and the second mounting member for securing a compact brake calliper.
10. The brake caliper testing device according to claim 9, wherein the connection member is provided to be adjustable in a front-rear direction with respect to the extension beam, and includes a first position to which the first mounting member is connected when the connection member is in the first position and a second position turned from the first position to which the second mounting member is connected when the connection member is in the second position, and an adjustment amount of which is adjustable in a front-rear direction with respect to the extension beam is different when the connection member is in the first position and the second position.
CN202322786781.9U 2023-10-17 2023-10-17 Brake caliper testing device Active CN220854155U (en)

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