CN220849902U - Electric drive integrated jigger equipment - Google Patents
Electric drive integrated jigger equipment Download PDFInfo
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- CN220849902U CN220849902U CN202322454168.7U CN202322454168U CN220849902U CN 220849902 U CN220849902 U CN 220849902U CN 202322454168 U CN202322454168 U CN 202322454168U CN 220849902 U CN220849902 U CN 220849902U
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- 241001584775 Tunga penetrans Species 0.000 title claims abstract description 41
- 230000007704 transition Effects 0.000 claims abstract description 30
- 239000003638 chemical reducing agent Substances 0.000 claims abstract description 18
- 244000309464 bull Species 0.000 claims abstract description 11
- 210000001503 joint Anatomy 0.000 claims abstract description 4
- 230000001681 protective effect Effects 0.000 claims description 9
- 238000004891 communication Methods 0.000 claims description 6
- 230000005540 biological transmission Effects 0.000 claims description 4
- 239000002184 metal Substances 0.000 claims description 3
- 238000009434 installation Methods 0.000 description 15
- 230000009471 action Effects 0.000 description 6
- 239000000758 substrate Substances 0.000 description 5
- 238000010276 construction Methods 0.000 description 3
- 238000001514 detection method Methods 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000010720 hydraulic oil Substances 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
Abstract
The utility model relates to an electrically-driven integrated jigger device. The electric driving device comprises a planetary reducer and a servo motor which are arranged on the base plate, wherein an output shaft of the servo motor is in butt joint connection with an input shaft of the planetary reducer, a driving pinion is arranged on an output shaft of the planetary reducer, and the driving pinion is meshed and transmitted with the rotary bull gear; a transition connecting piece used for being connected with a rotor of the wind driven generator is arranged on the rotary large gear ring; at least one mechanical locking device is also included for locking and releasing the transition piece. The utility model provides the electric drive integrated jigger equipment with reasonable structural design, which is convenient to install, arrange and use, and has large driving force and high working efficiency.
Description
Technical Field
The utility model belongs to the technical field of wind power installation equipment, and particularly relates to electric drive integrated jigger equipment.
Background
In order to meet the continuously-increased demand of the society on electric power, wind generating sets are increasingly installed, the sizes and the weights of blades of the wind generating sets are larger and larger, the mode of integral wind wheel hoisting is gradually not suitable, and single-blade hoisting is changed into single-blade hoisting, namely, the main body part of the generator is firstly installed to the top of a tower, and then blades are hoisted and installed one by one. Under the current technical conditions, the single blade is usually in a horizontal posture during hoisting, which requires that the installation holes of the hub and the blade are necessarily in a horizontal position, and the wind turbine generator does not have the capability before the installation is completed and put into use due to the space and cost problems of the wind turbine generator, so that the jigger equipment for driving the hub to rotate and lock the position is required to be installed on the wind turbine generator, and the equipment is required to have enough driving capability.
Defects and deficiencies of the prior art: at present, most of jigger systems used in industries are hydraulically driven, all parts are relatively independent, and an electrical cabinet and a hydraulic oil source are required to be respectively hoisted and placed at different positions. This results in the following drawbacks: firstly, the parts are separately hoisted, so that the installation cost is increased; secondly, each part of the jigger system is required to be placed at different positions, so that corresponding bearing and space requirements are required to be made at corresponding positions on the engine room, and the difficulty in arranging the engine room is increased; thirdly, the working efficiency of the hydraulic transmission system is lower; and fourthly, the installation is inconvenient due to the split structure, and complicated pipelines and circuits are required to be connected after the placement of all parts is completed, so that the hoisting efficiency is low.
In summary, a new jigger device needs to be developed and designed to solve the foregoing problems.
Disclosure of utility model
The utility model provides the electric drive integrated jigger equipment which is convenient to install, arrange and use, large in driving force and high in working efficiency, and solves the technical problems in the prior art.
The utility model adopts the technical proposal for solving the technical problems in the prior art that: the electric driving integrated jigger comprises a substrate used for being fixed with a wind driven generator, a rotary bull gear is arranged in the middle of the substrate, and a plurality of groups of electric driving devices for driving the rotary bull gear are further arranged, each electric driving device comprises a planetary reducer and a servo motor which are arranged on the substrate, an output shaft of each servo motor is in butt joint connection with an input shaft of each planetary reducer, a driving pinion is arranged on an output shaft of each planetary reducer, and the driving pinion is meshed and transmitted with the rotary bull gear; a transition connecting piece used for being connected with a rotor of the wind driven generator is arranged on the rotary large gear ring; at least one mechanical locking device is also included for locking and releasing the transition piece.
Preferably: the transition connecting piece comprises a flat rotary drum, connecting rings are arranged at the rear end and the front end of the rotary drum, the connecting rings at the rear end are fixedly connected with the rotary large gear ring, and the connecting rings at the front end are fixedly connected with the rotor of the wind driven generator.
Preferably: the mechanical locking device comprises a shaft sleeve arranged on the base plate and a locking shaft positioned in the shaft sleeve, wherein a locking disc is arranged at the front end of the locking shaft, a driving machine for driving the locking shaft to move along the axial direction is arranged at the rear part of the base plate, a locking outer ring with a plurality of locking grooves at the outer edge is arranged on the outer wall of the transition connecting piece, and the locking disc moves backwards and falls into the locking grooves of the locking outer ring to lock the transition connecting piece.
Preferably: the electric driving device is provided with four groups, and the mechanical locking device is provided with a left group and a right group.
Preferably: each of the servomotors is provided with a rotary encoder for detecting a rotation angle.
Preferably: a flat protective housing is provided at the front of the base plate, in which the front of the slewing ring gear, the transition piece, the drive pinions and the mechanical locking devices are located.
Preferably: the base plate is a rectangular metal plate, and a positioning cushion block and a mounting bolt which are fixedly connected with the wind driven generator are arranged at four corners of the base plate.
Preferably: the automatic control device is characterized by further comprising an electric control cabinet which is installed and fixed on the base plate, wherein the electric control cabinet comprises a cabinet body and a controller which is positioned in the cabinet body, each servo motor, a rotary encoder thereof and a driving machine of each mechanical locking device are all connected with the controller, and the controller comprises a wireless communication module which is used for being in communication connection with a remote controller.
The utility model has the advantages and positive effects that the utility model provides the electric drive integrated jigger equipment with reasonable structural design, and compared with the existing hydraulic jigger equipment, the utility model provides the novel jigger equipment based on motor drive, and the novel jigger equipment has the following advantages:
Firstly, the electric drive integrated jigger device realizes integrated structural design, has small overall occupied space and does not occupy excessive space in a wind driven generator cabin;
Secondly, the electric drive integrated jigger equipment can be installed and used in an integral mode, and a construction link that different parts are independently hoisted and then assembled is omitted, so that the installation and construction cost can be remarkably reduced;
Furthermore, because the electric drive integrated jigger equipment adopts an integrated structural design, compared with hydraulic jigger equipment, the problem that a plurality of parts are respectively arranged at different positions in a generator cabin is avoided, so that corresponding bearing and space requirements are not required for corresponding positions on the cabin, and the difficulty in arranging the cabin is reduced; because the electric drive mode is adopted, the arrangement of pipelines and circuits is simplified compared with hydraulic jigger equipment, and meanwhile, the running efficiency is improved, so that the hoisting construction efficiency of the wind driven generator blade is higher.
Drawings
FIG. 1 is a schematic view of the installation state structure of the present utility model;
FIG. 2 is a schematic diagram of the front view of the present utility model;
FIG. 3 is a schematic view of the front view of the present utility model;
Fig. 4 is a schematic view of the front view structure of the present utility model, from the rear perspective.
In the figure:
1. A wind power generator; 2. a substrate; 3. an electric control cabinet; 4. rotating the large gear ring; 5. a planetary reducer; 6. a servo motor; 7. a mechanical locking device; 8. a transition piece; 9. a drive pinion; 10. a protective housing; 11. positioning cushion blocks; 12. and (5) installing a bolt.
Detailed Description
In order to further understand the summary, features and advantages of the present utility model, the following examples are set forth in detail.
Referring to fig. 2, 3 and 4, the electrically driven integrated jigger device of the present utility model includes a base plate 2 for fixing with a wind driven generator 1, a rotary large gear ring 4 mounted in the middle of the base plate 2, and a plurality of groups of electrically driven devices for driving the rotary large gear ring 4. The respective electric drives are operated in synchronization to collectively drive the rotary ring gear 4 to rotate, and as shown in the figure, four groups of electric drives are provided in order to ensure that sufficient driving force is provided to the rotary ring gear 4. It is of course conceivable that the number of electric drives may be configured more or less depending on the amount of drive force that is required to be provided.
The base plate 2 is used as a support plate for each accessory component and is used for fixing with the wind turbine 1. In this embodiment, the base plate 1 is a rectangular metal plate, and a positioning pad 11 and a mounting bolt 12 for fixedly connecting with the wind turbine 1 are disposed at four corners thereof. When the jigger equipment is installed on the wind driven generator 1, the positioning cushion block 11 is positioned between the wind driven generator 1 and the base plate 2, and the wind driven generator 1 is fixedly connected with the base plate 2 by adopting the installation bolts 12.
As shown in fig. 2 and 3, a circular window is provided in the middle of the base plate 2, a flat bearing seat is mounted and fixed in the window, the rotary bull gear 4 is mounted on the bearing seat, and each electric driving device jointly drives the rotary bull gear 4 to rotate at a low speed and with high torque. The front connecting position can be disassembled and assembled through the window in the middle of the base plate 2, and the working condition can be moderately observed in the running process.
The electric drive device comprises a planetary reducer 5 and a servo motor 6 which are arranged on the base plate 2, wherein an output shaft of the servo motor 6 is in butt joint connection with an input shaft of the planetary reducer 5, a driving pinion 9 is arranged on the output shaft of the planetary reducer 5, and the driving pinion 9 is in meshed transmission with the rotary bull gear 4. As shown in the figure, the planetary reducer 5 and the servo motor 6 are installed and fixed at the rear of the base plate 2, and the drive pinion 9 is located at the front of the base plate 2, so that shaft holes are provided at corresponding positions on the base plate 2, so that the output shaft of the planetary reducer 5 passes through the corresponding shaft holes.
The planetary reducer 5 includes a housing, a planetary reduction gear mechanism is installed in the housing, and the planetary reducer 5 is an existing component, and is obtained through purchase, and the structure and the function thereof are not described in detail. As shown in the figure, a housing of the planetary reducer 5 is mounted and fixed on the base plate 2. In order to further improve the structural compactness of the jigger device, as shown in the figure, each servomotor 6 is of a type with 90-degree rotation angle output, that is, the center line of the rotor is perpendicular to the center line of the output shaft, so that the body of the servomotor 6 is parallel to the substrate 2, the axial dimension of the jigger device is obviously shortened, the servomotor 6 of the type is an existing part, and the structure and the function of the servomotor 6 are not repeated by acquisition
In this embodiment, each servomotor 6 is provided with a rotary encoder for detecting the rotation angle, and the rotation angle is detected by the rotary encoder, so that the rotation angle of the slewing ring gear 4 is calculated, and a detection signal is provided for the rotation control of the present jigger.
The transition connecting piece 8 used for being connected with the rotor of the wind driven generator 1 is arranged on the rotary large gear ring 4, the driving action of the jigger equipment is transmitted to the rotor of the wind driven generator 1 through the transition connecting piece 8, when the wind power blades are hoisted and installed, after the installation of one wind power blade is completed, the jigger equipment is adopted to drive the rotor of the wind driven generator 1 to rotate for a certain angle (such as 120 degrees, three-blade fans), and then the installation of the other wind power blade is carried out.
As shown in fig. 4, the transition piece 8 comprises a flat drum, at the rear end and the front end of which there are respectively provided a connection ring, the connection ring at the rear end is fixedly connected with the slewing ring gear 4, and the connection ring at the front end is fixedly connected with the rotor of the wind power generator 1. As shown in the figure, a plurality of positioning blocks and connecting holes are arranged on the connecting ring at the front end, and a plurality of bolts penetrating through the connecting holes are adopted for fixed connection when the rotor support is assembled and connected.
The wind turbine generator system further comprises at least one mechanical locking device 7 for locking and releasing the transition connecting piece 8, wherein the mechanical locking device 7 is used for locking and fixing the transition connecting piece 8 after the turning gear rotates to a proper angle, so that the rotor of the wind turbine generator 1 is prevented from rotating in the process of installing wind turbine blades, and after the installation of the current wind turbine blades is completed, the mechanical locking device 7 releases the transition connecting piece 8, and then the turning gear can drive the rotor of the wind turbine generator 1 to continue rotating. As shown in the figure, the mechanical locking device 7 is provided with two groups, namely, a left group and a right group, and the locking and fixing functions are applied to the left position and the right position, so that balance is ensured.
In this embodiment, the mechanical locking device 7 comprises a shaft sleeve mounted on the base plate 2 and a locking shaft positioned in the shaft sleeve, a locking disc is arranged at the front end of the locking shaft, a driving machine for driving the locking shaft to move along the axial direction is mounted at the rear part of the base plate 2, and a locking outer ring with a plurality of locking grooves on the outer edge is arranged on the outer wall of the transition connecting piece 8. The driving machine may be selected as an electric push rod, the piston rod of which can be extended or retracted, driving the locking shaft and the locking disc forward or backward, respectively.
When the locking is needed, the driving machine drives the locking shaft and the locking disc to move backwards and fall into the locking groove of the locking outer ring, so that the transition connecting piece 8 is locked; when the locking mechanism needs to be released, the driving machine drives the locking shaft and the locking disc to move forwards and to be separated from the locking groove of the locking outer ring, and then the transition connecting piece 8 can continue to rotate.
In the present embodiment, a flat protective housing 10 is provided at the front of the base plate 2, and the rotary ring gear 4, the transition piece 8, the drive pinions 9 and the front of the mechanical locking devices 7 are located in the protective housing 10. As shown in the drawings, the front of the protective housing 10 is open. The function of the protective housing 10 is to prevent foreign matters from entering the internal space, thereby avoiding the problem of transmission jamming. When the jigger device is mounted on the wind power generator 1, the protective housing 10 seals the gap between the wind power generator 1 and the base plate 2, and the technical effect of preventing foreign matters from entering the inner space is achieved.
The automatic control device further comprises an electric control cabinet 3 which is arranged and fixed on the base plate 2, wherein the electric control cabinet 3 comprises a cabinet body and a controller which is positioned in the cabinet body, each servo motor 6, a rotary encoder thereof and a driving machine of each mechanical locking device 7 are all connected with the controller, each servo motor 6 and the driving machine of each mechanical locking device 7 receive control instructions of the controller, and the rotary encoder of each servo motor 6 sends detection signals to the controller.
The controller also comprises a wireless communication module which is used for being in communication connection with the remote controller, so that the barring equipment can be controlled in a remote and non-contact mode, constructors can be properly far away from the barring equipment, and the safety of operation is improved.
The operation mode is as follows:
Referring to fig. 1, the present electric drive integrated jigger apparatus is mounted and fixed on a wind driven generator 1, and the front portion of a transition connecting piece 8 is fixedly connected with a rotor (specifically, a brake disc of the rotor) of the wind driven generator 1;
After receiving the command, the controller of the electric control cabinet 3 synchronously generates driving actions by adopting a remote controller to send action commands to the jigger equipment, and the rotary bull gear 4 and the transition connecting piece 8 are driven by low speed and high torque to rotate stably at low speed, and correspondingly, the rotor of the wind driven generator 1 generates stable low-speed rotation actions; the rotating angle of the rotary bull gear 4 and the transition connecting piece 8 (namely the rotating angle of the rotor of the wind driven generator 1) is detected by each rotary encoder and sent to a remote controller of an operator for display, after the operator judges that the rotor rotates to a proper angle position, an action command is sent to jigger equipment, the controller enables the mechanical locking device 7 to act, and a locking action is generated on the transition connecting piece 8, and at the moment, the rotor of the wind driven generator 1 is locked at the current angle position, so that the installation operation of wind power blades is facilitated;
after the installation of the current wind power blade is completed, an operator instructs each mechanical locking device 7 to act, releases the transition connecting piece 8, and then can control the jigger equipment to drive the rotor of the wind driven generator 1 to rotate to the next installation angle position and lock and fix the rotor; and repeating the operation until the installation of the plurality of wind power blades is completed, and then disassembling the jigger equipment.
Claims (8)
1. An electrically driven integrated jigger device, characterized in that: the electric driving device comprises a planetary reducer (5) and a servo motor (6) which are arranged on the base plate (2), wherein an output shaft of the servo motor (6) is in butt joint connection with an input shaft of the planetary reducer (5), a driving pinion (9) is arranged on an output shaft of the planetary reducer (5), and the driving pinion (9) is in meshed transmission with the rotary bull gear (4); a transition connecting piece (8) used for being connected with a rotor of the wind driven generator (1) is arranged on the rotary large gear ring (4); at least one mechanical locking device (7) for locking and releasing the transition piece (8) is also included.
2. The electrically driven integrated jigger apparatus of claim 1, characterized in that: the transition connecting piece (8) comprises a flat rotary drum, connecting rings are arranged at the rear end and the front end of the rotary drum, the connecting rings at the rear end are fixedly connected with the rotary large gear ring (4), and the connecting rings at the front end are fixedly connected with the rotor of the wind driven generator (1).
3. The electrically driven integrated jigger apparatus of claim 2, characterized in that: the mechanical locking device (7) comprises a shaft sleeve arranged on the base plate (2) and a locking shaft positioned in the shaft sleeve, wherein a locking disc is arranged at the front end of the locking shaft, a driving machine for driving the locking shaft to move along the axial direction is arranged at the rear part of the base plate (2), a locking outer ring with a plurality of locking grooves at the outer edge is arranged on the outer wall of the transition piece (8), and the locking disc moves backwards and falls into the locking grooves of the locking outer ring to lock the transition piece (8).
4. An electrically driven integrated jigger device according to claim 3, characterized in that: the electric driving device is provided with four groups, and the mechanical locking device (7) is provided with a left group and a right group.
5. The electrically driven integrated jigger apparatus of claim 4, wherein: each servo motor (6) is provided with a rotary encoder for detecting the rotation angle.
6. The electrically driven integrated jigger apparatus of claim 5, wherein: a flat protective housing (10) is arranged at the front part of the base plate (2), and the front parts of the rotary bull gear (4), the transition connecting piece (8), the driving pinions (9) and the mechanical locking devices (7) are positioned in the protective housing (10).
7. The electrically driven integrated jigger apparatus of claim 6, wherein: the base plate (2) is a rectangular metal plate, and a positioning cushion block (11) and a mounting bolt (12) which are fixedly connected with the wind driven generator (1) are arranged at four corners of the base plate.
8. The electrically driven integrated jigger apparatus of claim 7, wherein: the automatic control device is characterized by further comprising an electric control cabinet (3) which is fixedly arranged on the base plate (2), wherein the electric control cabinet (3) comprises a cabinet body and a controller which is positioned in the cabinet body, each servo motor (6) and a rotary encoder thereof, and a driving machine of each mechanical locking device (7) are all connected with the controller, and the controller comprises a wireless communication module which is used for being in communication connection with a remote controller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322454168.7U CN220849902U (en) | 2023-09-11 | 2023-09-11 | Electric drive integrated jigger equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322454168.7U CN220849902U (en) | 2023-09-11 | 2023-09-11 | Electric drive integrated jigger equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220849902U true CN220849902U (en) | 2024-04-26 |
Family
ID=90780836
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322454168.7U Active CN220849902U (en) | 2023-09-11 | 2023-09-11 | Electric drive integrated jigger equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220849902U (en) |
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2023
- 2023-09-11 CN CN202322454168.7U patent/CN220849902U/en active Active
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