CN2208488Y - High voltage rubber pipe steel wire coiling machine - Google Patents
High voltage rubber pipe steel wire coiling machine Download PDFInfo
- Publication number
- CN2208488Y CN2208488Y CN 94215086 CN94215086U CN2208488Y CN 2208488 Y CN2208488 Y CN 2208488Y CN 94215086 CN94215086 CN 94215086 CN 94215086 U CN94215086 U CN 94215086U CN 2208488 Y CN2208488 Y CN 2208488Y
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- CN
- China
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- steel wire
- machine
- polydisc
- sebific duct
- rolling
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- Expired - Fee Related
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Abstract
The utility model relates to a multi-plate steel wire coiling machine which is used for manufacturing high voltage rubber pipes. The main drive mechanism of the complete machine is combined by a no-stage toothed chain in a coiling machine and a shift gear set of a traction machine. An automatic regulating device for the steel wire tension, which centrally controls and displays the steel wire tension is additionally arranged on the coiling machine. A rolling crawling traction and clamping device which can regulate and display the size of the elastic clamping force is additionally arranged on the traction machine. The utility model is completely suitable for manufacturing the high-quality high-pressure rubber pipes in any specifications and the calibres of the high-pressure rubber pipes are between phi 8 to phi 102. The mechanical efficiency is high, and the noise of the utility model is smaller than the existing similar machine.
Description
The utility model relates to a kind of Wiring apparatus of making high pressure rubber hose that is specifically designed to.
Wrapping machine is a key equipment of producing high pressure rubber hose.Existing steel wire coiler for rubber tube, as the U.S. Rockwell International WSW-III type twining machine of four steel wires of the eighties, GCG-4 * 160 twining machine of four steel wires of the newborn machinery plant of China Panjin eighties, the twining machine of four steel wires of Britain's Dunlop Pirelli Union etc. all is a rotating speed of regulating each dish by gear shift, and realizes big centre-to-centre spacing transmission by gear or guide roller chain.Each winding disc of such wrapping machine all can not be independent of complete its revolution of machine step-less adjustment, can not reach best angle ordered series of numbers or any design angle, or even the winding requirement of quasi-equilibrium angle design.In addition, the degree of regulation of steel wire tension, especially the tension adjustment precision in machine run is one of very important performance of wrapping machine.The double plate wrapping machine of the U.S. and the Tianjin rubber research institute design seventies adopts spring pressuring plate formula steel wire tension device, and U.S. WSW-III type and Panjin GCG-4 * 160 types, four dish wrapping machines are to adopt a plurality of spindle axial pressure to regulate a plurality of spindle steel wire tensions simultaneously.The adjusting of the steel wire tension of these wrapping machines all belongs to fixed adjusting, and is then powerless to the adjusting of the difference of the steel wire tension of generation in the running.And on-stream exactly, because each spindle centrifugal force varies in size, how much different steel wire is on the spindle, spindle each instantaneous position of rotation difference on winding disc, and the influence of other friction attachment member, and the difference of the tension force of generation is very big.The wrapping machine of preceding West Germany Osterman company adopts the automatic adjustment of tonicity device of bunchy steel wire machinery of braider spindle, though can in operation process, regulate the size of steel wire tension on the spindle automatically, but because each spindle all is installed on separately the tensioner, be distributed in then on the whole winding disc, tension adjustment is disperseed, operation is also inconvenient, and the tension difference between still can't be regulated on the same group, also can't show the size and the variation of on-stream steel wire tension; More the hauling machine of existing wrapping machine adopts and slides or half Sliding caterpillar, chucking power and tractive force are all little, though the pneumatic traction clamping of the employing that wherein has, has big elasticity, but the adjusting of chucking power is also inconvenient, the size that can not show chucking power, because the existence of above-mentioned defective, the scope of application of existing similar wrapping machine (containing hauling machine) is all very little, the bore of the high-pressure rubber pipe that can make is all less than φ 64, and the large-bore hose fashion in making allowed band can bring into play the mechanical efficiency and the production efficiency of the maximum of complete machine, but reducing along with the bore of making sebific duct, efficient just sharply reduces, and the quality of prepared sebific duct is also unstable.Above-mentioned existing wrapping machine is owing to many employing gears and bushroller chain transmission, so noise is bigger, generally about 80 decibels.
It is big that the purpose of this utility model provides a kind of scope of application, can make bore and be the high-pressure rubber pipe polydisc steel wire coiler of the noise of various high-quality high-pressure rubber pipes of φ 8～φ 102 less (less than 75 decibels).
The purpose of this utility model is achieved in that by a polydisc wrapping machine (A) and a hauling machine (B) and constitutes high-pressure rubber pipe polydisc steel wire coiler integral body.The main frame transmission mechanism that wherein respectively coils wrapping machine is to be carried out the stepless toothed chain of step-less adjustment winding disc rotating speed and can be realized that the silent chain group (being the silent chain group) of its big centre-to-centre spacing " noiseless " transmission constitutes by the full machine that can be independent of in mainframe box; The main drive gear of complete machine is to regulate the constituting of gear train of hauling speed by the gear shift that is used in the stepless toothed chain of the step-less adjustment winding disc rotating speed of each travelling expenses in the machine host transmission and the hauling machine transmission; Additional being equipped with is used for the steel wire tension self-checking device of tension force size of centralized Control and centralized displaying individual wire or Shu Gangsi on wrapping machine; Additional being equipped with realized rolling crawling traction and resilient clamp and can be regulated and show the rolling crawling traction and the clamping device of chucking power size sebific duct on hauling machine.
Polydisc wrapping machine of the present utility model can be the wrapping machine of 2 dishes, 4 dishes or 6 dishes.
Steel wire tension self-checking device in the utility model is by separated time sheet (3), push rod or pull bar (4), lever (5), spring (7), hollow bolt (8), tension link (6), scale ring (9), spring (10), baroreceptor (11), bar (12), double-screw bolt (13), preceding support ring (14) and back support ring (15), spindle (16), friction hub or ratchet (18), nut (19), packing ring (20), back feed-through collar (21), preceding feed-through collar (22), stop sheet or ratchet (17) constitute.
Rolling crawling traction in the utility model and clamping device are constituted by the power adjusting of crawler belt resilient clamp and display unit and rolling crawler two parts.Wherein the resilient clamp power of crawler belt regulate and display unit by casing (23), column (24), following tread block (25), left-right turning screw rod (26), gland (27), nut frame (28), emissive plastic glazing (29), spring (30), nut (31), last tread block (32), sleeve (33), bearing (34), key (35), handwheel (36), holder (37) crawler belt (38) and scale (51) constitute.The rolling crawler is by crawler belt (38), following crawler belt shell (39), pin (40), roller track (41), chain bridge (42), sidewinder son (43), last crawler belt shell (44), nameplate (45), bearing block (46), bearing (47), bearing cap (48), screw (49) and bottom surface rolling element roller (50) constitute.
The good effect that the utility model compared with prior art has is: because the main transmission of each dish wrapping machine is the rotating speed of stepless toothed chain step-less adjustment winding disc and the combination that silent chain is realized big centre-to-centre spacing " noiseless " transmission, add that stepless toothed chain (transmission speed ratio i=6) can be obtained soon by the gear train gear shift the stepless speed regulation and the hauling machine of each winding disc rotating speed, in, the transmission combination of slow three-stage traction speed, the complete machine range can reach 290mm like this, minimum stroke can reach 23mm, satisfy the designing requirement of the high-pressure rubber pipe of making φ 8～φ 102 fully, such as selecting low speed to twine, traction at a high speed is to satisfy the requirement of large-bore hose structural parameters; The selection middling speed is twined, and the middling speed traction is to satisfy the requirement of medium caliber sebific duct structural parameters; Select to twine at a high speed, the low speed traction, to satisfy the requirement of chemical line structural parameters, mechanical efficiency and production efficiency that large, medium and small like this bore sebific duct is made are all quite high.Because the main transmission of each dish wrapping machine is stepless toothed chain transmission, each dish all can be independent of the stepless joint of full machine and transfer its rotating speed, the angle of each enhancement layer can be in prescribed limit be regulated arbitrarily, reaching the designing requirement of best angle ordered series of numbers, thereby has improved the bearing capacity of sebific duct greatly.Because the additional steel wire tension self-checking device of having installed, the centralized Control of tension adjustment of every or Shu Gangsi and the centralized displaying of tension force size have been realized, make the degree of regulation of the steel wire tension difference that produces in the precision of tension adjustment and the running all improve greatly, owing to adopt rolling crawling traction and flexible clamping device, chucking power is not only strengthened, and its size can be shown and regulate.Rolling crawling traction has significantly reduced the wearing and tearing to the traction annex simultaneously than the mechanical efficiency height of existing glide crawling traction.The combination transmission of stepless toothed chain and silent chain is adopted in wrapping machine main transmission of the present utility model, and is more much smaller than the gear or the chaindriven noise of sleeve-barrel roollr of wrapping machine of the prior art.The performance data of having listed the twining machine of four steel wires (GC-4 * 160 types) of one of the utility model embodiment and existing wrapping machine both at home and abroad in the table 1. relatively.
The drawing of accompanying drawing is described as follows:
Fig. 1, wrapping machine host structure chart
Fig. 2, steel wire tension self-checking device structure chart
Fig. 3, crawler belt resilient clamp power are regulated and display device structure figure
Fig. 4, rolling crawler structure chart
Fig. 5, high-pressure rubber pipe twining machine of four steel wires structure are always schemed
Describe the utility model content in detail below in conjunction with accompanying drawing.
The utility model high-pressure rubber pipe steel wire coiler constitutes (seeing accompanying drawing 5) by a polydisc wrapping machine (A) and a hauling machine (B).Each main frame transmission of coiling wrapping machine is that the stepless toothed chain (2) in the mainframe box is that first order transmission and silent chain (being silent chain) group (1) are the combination of second level transmission (seeing accompanying drawing 1).The combination that the transmission of wrapping machine complete machine is regulated hauling speed by rotating speed of (2) step-less adjustment winding disc (52) and change gear group (C) gear shift in the hauling machine (B) is finished.Steel wire tension self-checking device (seeing accompanying drawing 2) operation principle is as follows: steel wire is from spindle (16) outlet, through after feed-through collar (21) cross respective aperture on the winding disc, around preceding feed-through collar (22), walk around baroreceptor (11), again through separated time sheet (3) on sebific duct.Steel wire is through (11) time, steel wire tension makes it produce displacement, the spring of its back (10) is compressed, spring force acts on push rod or pull bar (4), (4) spring after (7) is then corresponding to have reduced pushing away or pulling force (4), and by lever (5) and bar (12), stop sheet or ratchet (17) descend the brake force of friction hub or ratchet (18), and then the tension force of steel wire descends; When steel wire tension descends, (11) will produce negative displacement, and upspring (10), (4) (7) after will increase (4) and (5), (12) and the active force of (17), the brake force on (18) is increased, steel wire tension gos up to proofread and correct the steel wire tension on (16).(11) and (10) be installed in the inside of (4).The adjusting of steel wire tension sizes values is by the thrust of turn hollow bolt (8) adjusting to (7), this thrust is through (4), (5) and (12), (17) make the brake force on (18) obtain adjusting, the tension force of steel wire just can be adjusted to required numerical value, and shows by the displacement of (11) afterbody at scale ring (9).(16) link together with connector (as pin) and (18).Adjusting of crawler belt resilient clamp power and display unit (seeing accompanying drawing 3) operation principle are as follows, by handwheel (36) rotation left-right turning screw rod (26), nut (31) is just gone up in (26) and is moved up or down, and to spring (30) generation active force, (30) be compressed and act on the nut frame (28), drive tread block (25) and last tread block (32) down, make crawler belt (38) upper and lower mobile, the chucking power of sebific duct is just adjusted.Because the active force between (28) and (31) is transmitted by spring (30),, and be flexible to a great extent so the chucking power of sebific duct is not only adjustable.(31) (26) that are rotated in (28) are upper and lower moves, (30) just be compressed and upspring, produce displacement between the two, and the size of displacement promptly reflects the size of crawler belt (38) chucking power, can observe (28) displacement on (31) by emissive plastic glazing (29), and read the size of chucking power from being attached to scale (51) on (31).Rolling crawler (seeing accompanying drawing 4) operation principle is as follows: rolling element all is equipped with in the both sides and the bottom of crawler belt (38), and it sidewinders roller is (43), and the bottom surface rolling element is to be born by the roller on the bushroller chain (50).The chucking power of (38) and vertically drag and frictional force that laterally sebific duct reverses generation all is to be born by rolling element like this.
Claims (6)
1, a kind of sebific duct polydisc steel wire coiler that is constituted by polydisc wrapping machine (A) and hauling machine (B) is characterized in that: each main frame transmission mechanism that coils wrapping machine is to carry out the stepless toothed chain (2) of step-less adjustment winding disc rotating speed and can realize that the silent chain group (1) of its big centre-to-centre spacing " noiseless " transmission constitutes by being independent of full machine; The main drive gear of complete machine is to be constituted by the power shift gear group (C) of regulating hauling speed of shifting gears of being used in the stepless toothed chain (2) of the step-less adjustment winding disc rotating speed of each travelling expenses in the machine host transmission and the hauling machine transmission; Go up additional being equipped with at polydisc wrapping machine (A) and be used for the steel wire tension self-checking device of tension force size of centralized Control and centralized displaying individual wire or Shu Gangsi; Go up additional being equipped with at hauling machine (B) sebific duct is realized rolling crawling traction and resilient clamp, and can regulate and show the rolling crawling traction and the clamping device of chucking power size.
2, sebific duct polydisc steel wire coiler according to claim 1 is characterized in that: polydisc wrapping machine (A) can be 2 dishes, 4 dishes or 6 dishes.
3, sebific duct polydisc steel wire coiler according to claim 1 and 2 is characterized in that: the steel wire tension self-checking device of go up installing at polydisc wrapping machine (A) is by separated time sheet (3), push rod or pull bar (4), lever (5), spring (7), hollow nut (8), tension link (6), scale ring (9), spring (10), baroreceptor (11), bar (12), double-screw bolt (13), preceding support ring (14), back support ring (15), stop sheet or ratchet (17), spindle (16), friction hub or ratchet (18), nut (19), packing ring (20), back feed-through collar (21), and preceding feed-through collar (22) constitutes.
4, sebific duct polydisc steel wire coiler according to claim 1 and 2 is characterized in that: rolling crawling traction of go up installing at hauling machine (B) and clamping device are constituted by the power adjusting of crawler belt resilient clamp and display unit and rolling crawler two parts.
5, the crawler belt resilient clamp power of sebific duct polydisc steel wire coiler according to claim 4 is regulated and display unit, it is characterized in that: this device is by casing (23), column (24), following tread block (25), left-right turning screw rod (26), gland (27), nut frame (28), emissive plastic glazing (29), spring (30), nut (31), last tread block (32), sleeve (33), bearing (34), key (35), handwheel (36), holder (37), crawler belt (38) and scale (51) constitute.
6, the rolling crawler of sebific duct polydisc steel wire coiler according to claim 4 is characterized in that: this device is by crawler belt (38), following crawler belt shell (39), pin (40), roller track (41), chain bridge (42) sidewinders son (43), last crawler belt shell (44), nameplate (45), bearing block (46), bearing (47), bearing cap (48), screw (49) and bottom surface rolling element roller (50) constitute.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 94215086 CN2208488Y (en) | 1994-06-28 | 1994-06-28 | High voltage rubber pipe steel wire coiling machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 94215086 CN2208488Y (en) | 1994-06-28 | 1994-06-28 | High voltage rubber pipe steel wire coiling machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN2208488Y true CN2208488Y (en) | 1995-09-27 |
Family
ID=33831178
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 94215086 Expired - Fee Related CN2208488Y (en) | 1994-06-28 | 1994-06-28 | High voltage rubber pipe steel wire coiling machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN2208488Y (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106185465A (en) * | 2016-08-31 | 2016-12-07 | 漯河利通液压科技股份有限公司 | Supertension heavy caliber petroleum drilling delivery hose steel wire coiler tenslator |
| CN108215262A (en) * | 2018-03-21 | 2018-06-29 | 山东胜通钢帘线有限公司 | A kind of cable type tyre bead wrapping machine |
| CN108246923A (en) * | 2018-01-22 | 2018-07-06 | 漯河恒丰机械制造科技有限公司 | Full-automatic intelligent steel wire Wiring apparatus |
| CN108582758A (en) * | 2018-06-14 | 2018-09-28 | 苏玉啦 | Centering type twines/Xie Buji |
| CN109110585A (en) * | 2016-11-26 | 2019-01-01 | 青岛极致创新科技有限公司 | A kind of tube body enhancement layer manufacturing equipment and its relevant apparatus |
| CN111362057A (en) * | 2020-03-25 | 2020-07-03 | 宛群 | Winding processing equipment for manufacturing high-pressure rubber pipe |
| CN112078160A (en) * | 2020-08-18 | 2020-12-15 | 四川金石东方新材料科技有限公司 | Production method of wire reinforced composite pipe |
-
1994
- 1994-06-28 CN CN 94215086 patent/CN2208488Y/en not_active Expired - Fee Related
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106185465A (en) * | 2016-08-31 | 2016-12-07 | 漯河利通液压科技股份有限公司 | Supertension heavy caliber petroleum drilling delivery hose steel wire coiler tenslator |
| CN109110585A (en) * | 2016-11-26 | 2019-01-01 | 青岛极致创新科技有限公司 | A kind of tube body enhancement layer manufacturing equipment and its relevant apparatus |
| CN109132735A (en) * | 2016-11-26 | 2019-01-04 | 青岛极致创新科技有限公司 | A kind of tube body enhancement layer manufacturing equipment and its relevant apparatus |
| CN108246923A (en) * | 2018-01-22 | 2018-07-06 | 漯河恒丰机械制造科技有限公司 | Full-automatic intelligent steel wire Wiring apparatus |
| CN108246923B (en) * | 2018-01-22 | 2023-09-26 | 漯河恒丰机械制造科技有限公司 | Full-automatic intelligent steel wire winding equipment |
| CN108215262A (en) * | 2018-03-21 | 2018-06-29 | 山东胜通钢帘线有限公司 | A kind of cable type tyre bead wrapping machine |
| CN108582758A (en) * | 2018-06-14 | 2018-09-28 | 苏玉啦 | Centering type twines/Xie Buji |
| CN111362057A (en) * | 2020-03-25 | 2020-07-03 | 宛群 | Winding processing equipment for manufacturing high-pressure rubber pipe |
| CN111362057B (en) * | 2020-03-25 | 2020-11-24 | 邢台市环日橡塑制品有限公司 | Winding processing equipment for manufacturing high-pressure rubber pipe |
| CN112078160A (en) * | 2020-08-18 | 2020-12-15 | 四川金石东方新材料科技有限公司 | Production method of wire reinforced composite pipe |
| CN112078160B (en) * | 2020-08-18 | 2022-05-13 | 四川金石东方新材料科技有限公司 | Production method of wire reinforced composite pipe |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C19 | Lapse of patent right due to non-payment of the annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |