CN220829484U - Bulletproof ceramic plugboard blank surface flaw detector - Google Patents
Bulletproof ceramic plugboard blank surface flaw detector Download PDFInfo
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- CN220829484U CN220829484U CN202322257953.3U CN202322257953U CN220829484U CN 220829484 U CN220829484 U CN 220829484U CN 202322257953 U CN202322257953 U CN 202322257953U CN 220829484 U CN220829484 U CN 220829484U
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- 239000000919 ceramic Substances 0.000 title claims abstract description 38
- 238000001514 detection method Methods 0.000 claims abstract description 41
- 239000000523 sample Substances 0.000 claims abstract description 14
- 230000005540 biological transmission Effects 0.000 claims description 6
- 230000007547 defect Effects 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 claims description 3
- 238000007689 inspection Methods 0.000 claims 8
- 238000010586 diagram Methods 0.000 description 3
- 230000000903 blocking effect Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229910010293 ceramic material Inorganic materials 0.000 description 1
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Abstract
The utility model relates to the technical field related to detection of bulletproof ceramic insert plate blanks, in particular to a surface flaw detector for bulletproof ceramic insert plate blanks, which comprises the following components: the base is of a device bottom structure, a sliding groove is formed in the upper portion of the base, the movable plate is slidably arranged in the sliding groove, and the base is fixedly arranged above the base. Simultaneously starting a first motor and a second motor, wherein the first motor enables the threaded rod to rotate, so that the moving plate transversely moves with the upper detection structure, the second motor simultaneously drives the second gear to rotate, the first gear rotates with the ring and the detection probes on the inner wall, and the moving plate is matched with the moving track of the ring, so that the detection efficiency and coverage rate of the bulletproof ceramic insert plate blank body are improved; through setting up horizontal pole and manipulator, fix bulletproof ceramic picture peg body in fixed knot through both sides manipulator, and horizontal fixed knot constructs and compares structures such as mount, blocks the influence less to detection probe, and then has improved detection efficiency and detection coverage rate.
Description
Technical Field
The utility model relates to the technical field related to detection of bulletproof ceramic flashboard blanks, in particular to a surface flaw detector for bulletproof ceramic flashboard blanks.
Background
The bulletproof ceramic flashboard blank is a material for manufacturing bulletproof armor. It is usually made of ceramic material, has high hardness, high compressive strength and excellent bulletproof performance, and the bulletproof ceramic insert plate blank surface flaw detector is a device for detecting and evaluating the surface defects of the bulletproof ceramic insert plate blank. The surface flaw detector for the bulletproof ceramic insert plate blank body is designed.
According to the chinese patent: CN113883368B is a bulletproof plugboard ceramic automatic three-dimensional scanning detection device, comprising: a scanning tool assembly and a scanner system assembly; the scanning tool assembly comprises a bottom frame, side uprights, a triangular support frame, an upper cross beam and a supporting rod, the scanner system assembly comprises a mounting seat, a rotating disc, a first rotating motor, an annular guide rail bracket, an annular guide rail assembly and a scanning assembly, the annular guide rail assembly comprises an upper annular guide rail and two lower arc guide rails, and the scanning assembly comprises a scanning support, a scanning annular motor, a driving gear, an outer sliding connecting rod, an outer sliding block and a scanner. Based on the above-mentioned published patent and in combination with the prior art findings:
1. Due to the operation principle of the device, partial angles cannot be completely scanned at one time, and after the scanning structure is stopped, the angle of the ceramic plate is adjusted to restart scanning, so that the scanning efficiency is further reduced;
2. Meanwhile, the device fixes the object to be detected in the center of the annular track through a structure similar to the object placing frame, and the structure of the object placing frame can block part of sight when the scanning structure scans the object to be detected, so that the scanning efficiency is reduced.
Disclosure of utility model
The utility model aims to provide a surface flaw detector for a bulletproof ceramic insert plate blank body, which aims to solve the problem of the prior bulletproof ceramic insert plate blank body detection equipment in the use process in the background technology.
In order to realize the technical problems, the utility model provides the following technical scheme:
a bulletproof ceramic insert plate blank surface flaw detector, comprising:
the base is of a device bottom structure, and a sliding groove is formed above the base;
A moving plate slidably mounted in the sliding groove;
a fixing structure fixedly installed above the base;
the detection structure is fixedly arranged above the moving plate;
the threaded rod is slidably arranged in the base, penetrates through and is threadedly arranged on the movable plate;
And the first motor is fixedly arranged behind the base and is in transmission connection with the threaded rod.
Preferably, the detection structure further comprises:
The limiting rod is one of the inner structures of the detection structure, is responsible for the supporting function of the whole structure and is fixedly arranged on the movable plate;
the second motor is fixedly arranged on the front side of the limiting rod;
The circular ring is slidably arranged in the limiting rods and can freely rotate between the two limiting rods;
And the detection probe is fixedly arranged on the inner wall of the circular ring.
Preferably, the detection probe further includes:
The detection probe is provided with an ultrasonic transmitter, an ultrasonic receiver, a processor, a built-in power supply and other structures, ultrasonic pulses are sent to the surface of the plugboard blank body, reflected signals are received, and whether surface defects exist can be determined by analyzing the characteristics of the received signals.
Preferably, the moving plate further comprises:
The mounting hole is formed in the moving plate, threads are formed in the inner wall of the mounting hole, and the threaded rod is mounted on the moving plate through the threads of the mounting hole;
The sliding blocks are fixedly connected to two sides of the moving plate, and the moving plate can be slidably installed in the sliding groove through the sliding blocks.
Preferably, the ring further comprises:
the limiting grooves are formed in two sides of the circular ring and can be matched with the limiting rods to limit the circular ring between the two limiting rods;
the first gear is fixedly connected to the outer wall of the circular ring;
The second gear is arranged on the side face of the first gear and meshed with the first gear, and meanwhile, the second gear is movably arranged in the limiting rod and is in transmission connection with the second motor.
Preferably, the fixing structure further includes:
The fixed rod is one of the fixed structure forming structures and is positioned at the front side and the rear side of the sliding groove;
The cross rod is fixedly connected to the inner side of the fixed rod;
And the manipulator is movably arranged at the top end of the cross rod and can change the position of the manipulator through a telescopic structure.
Preferably, the crossbar further comprises:
The cross bar is formed by two parts, one part is of a cuboid structure and is positioned above the cross bar, the other part is of a bridge arch structure and is positioned below the cross bar, the bridge arch structure provides effective and stronger manufacturing strength, and the stability and safety of the cross bar are improved.
The embodiment of the utility model provides a bulletproof ceramic insert plate blank surface flaw detector, which has the following beneficial effects:
1. Simultaneously start motor and No. two motors, motor make the threaded rod rotate to make the detection structure lateral shifting of movable plate area top, no. two motors drive No. two gears simultaneously and rotate, and make the gear area ring and the detection probe on the inner wall rotate, the movable plate cooperates with the removal orbit of ring mutually, has improved efficiency and coverage rate to bulletproof ceramic picture peg body detection.
2. After the length of the manipulator is adjusted through the electric cylinder in the cross rod, the bulletproof ceramic flashboard blank is fixed in the fixed structure through the manipulators at two sides, and compared with structures such as a fixed frame and the like, the transverse fixed structure has smaller blocking influence on the detection probe, so that the detection efficiency and the detection coverage rate are improved.
Drawings
The accompanying drawings are included to provide a further understanding of the utility model and are incorporated in and constitute a part of this specification, illustrate the utility model and together with the embodiments of the utility model, serve to explain the utility model. In the drawings:
FIG. 1 is a schematic diagram of the overall structure of a surface flaw detector for a bulletproof ceramic insert plate blank body;
FIG. 2 is a schematic diagram of the overall structure of a detection device of a surface flaw detector for a bulletproof ceramic insert plate blank body;
FIG. 3 is a schematic diagram of the driving structure of a detection device of a surface flaw detector of a bulletproof ceramic insert plate blank body;
Fig. 4 is a schematic structural view of a fixing device for an object to be detected of a bulletproof ceramic insert plate blank surface flaw detector.
In the figure: 1. a base; 2. a sliding groove; 3. a motor I; 4. a threaded rod; 5. a moving plate; 6. a detection structure; 7. a fixed structure; 8. a limit rod; 9. a circular ring; 10. a detection probe; 11. a motor II; 12. a mounting hole; 13. a slide block; 14. a limit groove; 15. a first gear; 16. a second gear; 17. a fixed rod; 18. a cross bar; 19. and a manipulator.
Detailed Description
The preferred embodiments of the present utility model will be described below with reference to the accompanying drawings, it being understood that the preferred embodiments described herein are for illustration and explanation of the present utility model only, and are not intended to limit the present utility model.
Examples: as shown in fig. 1, a surface flaw detector for a bulletproof ceramic insert plate blank body comprises: the base 1, it is the foundation structure of whole device, be located the bottom of device, set up sliding tray 2 on base 1, and sliding installation movable plate 5 in it, threaded rod 4 of movable mounting in base 1 runs through and screw thread installation on movable plate 5, simultaneously threaded rod 4 transmission connection motor 3, and motor 3 fixed mounting is in the rear side of base 1, start motor 3 makes threaded rod 4 rotate, just can make movable plate 5 slide in sliding tray 2 back and forth, set up detection structure 6 on movable plate 5, it is responsible for detecting bulletproof ceramic picture peg body, set up fixed knot constructs 7 on base 1, can fix bulletproof ceramic picture peg body at the region of waiting to examine through fixed knot constructs 7.
As shown in fig. 2-3, comprises: the limiting rod 8 is one of the structures formed by the detection structures 6, the detection structures are oppositely arranged on the movable plate 5, the circular ring 9 is movably arranged between the limiting rods 8, limiting grooves 14 are formed in two sides of the circular ring 9, the circular ring 9 can be limited between the limiting rods 8 through the limiting grooves and the limiting rods 8, the detection probes 10 are fixedly arranged on the inner walls of the circular ring 9, ultrasonic transmitters, ultrasonic receivers, processors, built-in power supplies and the like are arranged in the inner walls of the circular ring 9, ultrasonic pulses are sent to the surfaces of the insert plate blanks and reflected signals are received, whether surface defects exist can be determined through analysis of the received signal characteristics, a first gear 15 is fixedly connected to the outer walls of the circular ring 9, a second gear 16 meshed with the first gear 15 is movably arranged on the limiting rods 8 and in transmission connection with a second motor 11, the second gear 16 is enabled to rotate through the second motor 11, the first gear 15 drives the circular ring 9 to rotate between the limiting rods 8, the sliding blocks 13 are fixedly connected to the two sides of the movable plate 5, the movable plate 5 can be slidingly arranged in the sliding grooves 2 through the sliding blocks 13, the threaded rods 4 are arranged on the inner walls of the movable plate 5, and the threaded rods 4 are arranged on the threaded plates 5.
As shown in fig. 4, includes: the fixed rod 17 is one of the structures formed by the fixed structures 7, is positioned on the front side and the rear side of the sliding groove 2, is fixedly connected with the base 1, is fixedly connected with the cross rod 18 on the inner side of the fixed rod 17, is slidably provided with the manipulator 19 on the top end of the fixed rod, the length of the manipulator 19 can be adjusted through an electric cylinder in the cross rod 18, and the manipulator 19 is the prior art at present, and can fix the bulletproof ceramic insert plate blank body in the center of the fixed structure 7 through the manipulator 19.
Working principle: after the length of the manipulator 19 is adjusted through the electric cylinder in the cross rod 18, the bulletproof ceramic insert plate blank is fixed in the center of the fixed structure through the manipulators 19 at two sides, compared with structures such as a fixing frame and the like, the transverse fixed structure 7 has smaller blocking influence on the detection probe 10, detection efficiency and detection coverage rate are improved, the first motor 3 and the second motor 11 are started simultaneously, the first motor 3 enables the threaded rod 4 to rotate, the movable plate 5 moves transversely with the detection structure 6 above, the second motor 11 drives the second gear 16 to rotate, the first gear 15 rotates with the detection probe 10 on the circular ring 9 and the inner wall, the movable plate 5 is matched with the moving track of the circular ring 9, detection efficiency and coverage rate of the bulletproof ceramic insert plate blank are improved, vertical rotation can be realized by the manipulator 19, and the angle of the bulletproof ceramic insert plate blank is adjusted, so that better detection coverage rate is achieved.
Although the present utility model has been described with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described, or equivalents may be substituted for elements thereof, and any modifications, equivalents, improvements and changes may be made without departing from the spirit and principles of the present utility model.
Claims (7)
1. A bulletproof ceramic insert plate blank surface flaw detector, which is characterized by comprising:
The base (1) is of a device bottom structure, and a sliding groove (2) is formed above the base;
A moving plate (5) slidably mounted in the slide groove (2);
A fixed structure (7) fixedly mounted above the base (1);
A detection structure (6) fixedly mounted above the mobile plate (5);
A threaded rod (4) which is slidably mounted in the base (1), penetrates through and is screwed on the moving plate (5);
And the first motor (3) is fixedly arranged behind the base (1) and is in transmission connection with the threaded rod (4).
2. The bulletproof ceramic insert plate blank surface inspection apparatus according to claim 1, wherein the inspection structure (6) further comprises:
The limiting rod (8) is one of the inner structures of the detection structure (6), is responsible for the supporting function of the whole structure and is fixedly arranged on the movable plate (5);
a second motor (11) fixedly arranged at the front side of the limiting rod (8);
The circular ring (9) is slidably arranged in the limiting rods (8) and can freely rotate between the two limiting rods (8);
and the detection probe (10) is fixedly arranged on the inner wall of the circular ring (9).
3. The bulletproof ceramic insert plate blank surface inspection apparatus according to claim 2, wherein the inspection probe (10) further comprises:
The ultrasonic detection probe (10) is provided with an ultrasonic transmitter, an ultrasonic receiver, a processor and a built-in power supply structure, ultrasonic pulses are sent to the surface of the plugboard blank body, reflected signals are received, and whether surface defects exist can be determined by analyzing the characteristics of the received signals.
4. The bulletproof ceramic insert plate blank surface inspection apparatus according to claim 1, wherein the moving plate (5) further comprises:
The mounting hole (12) is formed in the moving plate (5), threads are formed in the inner wall of the mounting hole, and the threaded rod (4) is mounted on the moving plate (5) through the threads of the mounting hole (12);
the sliding blocks (13) are fixedly connected to two sides of the moving plate (5), and the moving plate (5) can be slidably installed in the sliding groove (2) through the sliding blocks (13).
5. The bulletproof ceramic insert plate blank surface inspection apparatus according to claim 2, wherein the ring (9) further comprises:
the limiting grooves (14) are formed in two sides of the circular ring (9) and can be matched with the limiting rods (8) to limit the circular ring (9) between the two limiting rods (8);
a first gear (15) fixedly connected to the outer wall of the circular ring (9);
The second gear (16) is arranged on the side face of the first gear (15) and meshed with the first gear, and meanwhile the second gear (16) is movably arranged in the limiting rod (8) and is in transmission connection with the second motor (11).
6. The bulletproof ceramic insert plate blank surface inspection apparatus according to claim 1, wherein the fixing structure (7) further comprises:
A fixed rod (17) which is one of the structures formed by the fixed structures (7) and is positioned at the front side and the rear side of the sliding groove (2);
the cross rod (18) is fixedly connected to the inner side of the fixed rod (17);
and the manipulator (19) is movably arranged at the top end of the cross rod (18) and can change the position through a telescopic structure.
7. The bulletproof ceramic insert plate blank surface inspection tester according to claim 6, wherein the cross bar (18) further comprises:
The cross rod (18) is composed of two parts, one part is of a cuboid structure and is located above, the other part is of a bridge arch structure and is located below, the bridge arch structure provides effective and strong manufacturing strength, and stability and safety of the cross rod (18) are improved.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322257953.3U CN220829484U (en) | 2023-08-22 | 2023-08-22 | Bulletproof ceramic plugboard blank surface flaw detector |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322257953.3U CN220829484U (en) | 2023-08-22 | 2023-08-22 | Bulletproof ceramic plugboard blank surface flaw detector |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220829484U true CN220829484U (en) | 2024-04-23 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322257953.3U Active CN220829484U (en) | 2023-08-22 | 2023-08-22 | Bulletproof ceramic plugboard blank surface flaw detector |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220829484U (en) |
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2023
- 2023-08-22 CN CN202322257953.3U patent/CN220829484U/en active Active
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