CN220825673U - Heavy-duty plate machining device suitable for multi-specification marine diesel engine - Google Patents

Abstract

The utility model discloses a heavy plate processing device suitable for a multi-specification marine diesel engine, which relates to the technical field of heavy plate processing, in particular to a heavy plate processing device suitable for a multi-specification marine diesel engine.

Description

Heavy-duty plate machining device suitable for multi-specification marine diesel engine

Technical Field

The utility model relates to the technical field of heavy plate processing, in particular to a heavy plate processing device suitable for a multi-specification marine diesel engine.

Background

The weight plate is an indispensable part in a steel structure, and has the effects of improving the strength of a stressed member, increasing the bearing capacity, increasing the contact area of a hole shaft and reducing extrusion shearing deformation.

In the field of mechanical manufacturing, thick plate-like parts are an indispensable common part. In design and manufacture, a whole steel plate is cut and fed, and the whole steel plate is cut into different length sizes, and common methods are flame cutting, water jet cutting, plasma cutting, laser cutting and the like. After cutting, the edges, faces, grooves, holes and the like of the plate are required to be machined, and some parts are required to be machined into 6 faces, 12 chamfers and grooves, a middle waist-shaped groove, a plane, side edge drilling grooves and the like. Only the numerical control machining center can meet the requirements conveniently.

Because the numerical control machining center is affected by the range of machining parameters, the machining by using the machining center has certain limitations. For example, if the length of the rule exceeds the maximum machining range of the machining center, the rule cannot be machined by the machining center. Is limited by the field, and is inconvenient to be equipped with a plurality of processing centers with processing ranges. And a part of common boring machine equipment is originally arranged in the workshop. Adding new equipment can cause resource waste.

The convenient, quick and accurate positioning processing is urgently needed, so that a heavy-duty plate processing device suitable for a multi-specification marine diesel engine is necessary to be provided, and the problem is solved conveniently.

Disclosure of utility model

Aiming at the defects of the prior art, the utility model provides a heavy-duty plate processing device suitable for a multi-specification marine diesel engine, which solves the problems in the prior art.

In order to achieve the above purpose, the utility model is realized by the following technical scheme: the utility model provides a heavy pound board processingequipment suitable for marine diesel engine of many specifications, includes rotation base, backup, magnetism suction type swivel mount, rotation base includes first bed plate, first upper saddle has been cup jointed in the top activity of first bed plate, first rotation motor is installed at the top of first bed plate, be connected with first gear on the output shaft of first rotation motor, the bottom of first upper saddle is connected with rotation internal gear, first gear is in the same place with rotation internal gear meshing, magnetism suction type swivel mount includes the second bed plate, the upper cover plate has been cup jointed in the side activity of second bed plate, the outside fixedly connected with magnetic chuck of upper cover plate, the constant head tank has been seted up on the magnetic chuck, the inside slidable mounting of constant head tank has the location slider.

Optionally, the first base plate and the first upper base plate are both provided with a first mounting groove, and the first upper base plate is connected together through bolts, nuts and backers.

Optionally, a first pressure bearing is installed at the top of the first base plate, a first roller is arranged in the first pressure bearing, and the first base plate is movably connected with the first upper base plate through the first pressure bearing.

Optionally, the second mounting groove is formed in the back cushion and the second base plate, and the second base plate is connected with the back cushion through bolts, nuts and nuts.

Optionally, the internally mounted of second bed board has the second to rotate the motor, be connected with the second gear on the output shaft of second rotation motor, the rotation internal gear is installed to the inboard of upper cover plate, the second gear meshes together with the rotation internal gear, drives the second gear through the second rotation motor and rotates, drives the upper cover plate and realizes rotating.

Optionally, a second pressure bearing is installed on the side surface of the second base plate, a second rolling shaft is arranged in the second pressure bearing, and the second base plate is movably connected with the upper cover plate through the second pressure bearing.

The utility model provides a processing device for a heavy-duty plate of a marine diesel engine with multiple specifications, which has the following beneficial effects:

1. This be applicable to marine diesel engine heavy weight board processingequipment of many specifications, magnetism inhale formula rotating base and rotate the base and lean on the mountain and pass through bolt, nut and gasket and link to each other, avoided conventional processingequipment to repeat clamping and repeated school to adjust the problem of location, offered the constant head tank on the magnetic chuck of magnetism inhale formula rotating base, the location slider slides in the constant head tank and fixes a position when realizing the work piece clamping.

2. This be applicable to marine diesel engine heavy weight board processingequipment of many specifications, have magnetism sucking disc and constant head tank's magnetism to inhale rotating base, form a quick clamping, positioning mechanism on rotatable magnetism through bolted connection and inhale rotating base, the back is calibrated fast through location slider and bedplate center to heavy weight board, can realize the multiaspect processing and the multi-angle chamfer of heavy weight board, adopt portable design, enlarged application scenario, promoted whole operating efficiency, reduced the manufacturing cost of enterprise, also guaranteed the part processing size precision requirement simultaneously.

Drawings

FIG. 1 is a schematic diagram of the structure of the present utility model;

FIG. 2 is a schematic view of the structure of the present utility model when disassembled;

FIG. 3 is a schematic view of the structure of the first upper seat plate of the present utility model;

Fig. 4 is a schematic structural view of the magnetic chuck of the present utility model.

In the figure: 1. a first base plate; 2. a first rotating motor; 3. a first gear; 4. a first pressure bearing; 5. a first roller; 6. a first upper seat plate; 61. rotating the internal gear; 7. a backer; 8. a second base plate; 9. a second roller; 10. a second rotating motor; 11. a second pressure bearing; 12. a second gear; 13. an upper cover plate; 14. a magnetic chuck; 141. a positioning groove; 15. and positioning the sliding block.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments.

Referring to fig. 1 to 3, the present utility model provides a technical solution: the utility model provides a heavy pound board processingequipment suitable for marine diesel engine of many specifications, including rotating the base, lean against mountain 7, the rotating base is inhaled to magnetism, rotating the base and including first bed plate 1, first bed plate 6 has been cup jointed in the activity of the top of first bed plate 1, mounting groove one has all been seted up to the inside of first bed plate 1 and first bed plate 6, first bed plate 6 is in the same place through the connection of bolt, nut and leaning against mountain 7, realize processingequipment X360 degrees free rotation, first rotating motor 2 is installed at the top of first bed plate 1, be connected with first gear 3 on the output shaft of first rotating motor 2, the bottom of first bed plate 6 is connected with rotation internal gear 61, first gear 3 meshes together with rotation internal gear 61, drive first gear 3 rotatory through first rotating motor 2, the rotatory motion of first bed plate 6 in the within a range of 0-360 is realized by first gear 3 again, the top of first bed plate 1 has first pressure-bearing 4, the inside of first pressure-bearing 4 is provided with first roller bearing 5, first bed plate 1 can freely support the first bed plate 4 through first pressure-bearing 4, the first bed plate 1 is connected to first pressure-bearing 4.

Referring to fig. 1 and 2, the magnetic rotary base includes a second base plate 8, the back support 7 and the inside of the second base plate 8 are both provided with a second mounting groove, the second base plate 8 is connected with the back support 7 through bolts, nuts, and realizes 360 ° free rotation of a processing device Y axis, a second rotary motor 10 is installed inside the second base plate 8, a second gear 12 is connected to an output shaft of the second rotary motor 10, a rotary internal gear 61 is installed inside the upper cover plate 13, the second gear 12 is meshed with the rotary internal gear 61, the second rotary motor 10 drives the second gear 12 to rotate to drive the upper cover plate 13 to rotate, a second pressure bearing 11 is installed on a side surface of the second base plate 8, a second roller 9 is provided inside the second pressure bearing 11, the second base plate 8 is movably connected with the upper cover plate 13 through the second pressure bearing 11, the second pressure bearing 11 plays a role of rotary support, and enables the upper cover plate 13 to freely rotate around the second base plate 8

Referring to fig. 1 and 4, an upper cover plate 13 is movably sleeved on the side surface of the second base plate 8, a magnetic chuck 14 is fixedly connected to the outer side of the upper cover plate 13, a workpiece is quickly firmly sucked by the magnetic chuck 14 through a magnetic chuck rotating base, quick feeding of the workpiece is realized through controlling the magnetic chuck through a switch, a positioning groove 141 is formed in the magnetic chuck 14, a positioning slide block 15 is slidably mounted in the positioning groove 141, the positioning slide block 15 is made of stainless steel, and the positioning slide block 15 slides in the positioning groove 141 to realize positioning during workpiece clamping.

In summary, the processing device for the heavy-duty plate of the marine diesel engine with multiple specifications comprises the following specific working steps:

the first step, the rotating base is connected with a machine tool workbench through a fastening bolt, a nut and a gasket to form a rotating mechanism which can be in a range of 0-360 degrees.

And secondly, connecting the backer 7 with the rotating base and the magnetic rotating base through fastening bolts, nuts and gaskets, so that the magnetic rotating base can simultaneously realize 360-degree rotation on the X axis and the Y axis.

And thirdly, installing the positioning slide block 15 in the positioning groove 141 of the magnetic rotary base, and moving the positioning slide block 15 to a proper position to realize the accurate positioning of the center of the workpiece.

And fourthly, starting the magnetic chuck to realize rapid clamping of the heavy plate workpiece.

And fifthly, after the clamping and positioning are finished, firstly processing the face of the heavy plate and the middle waist-shaped groove, then processing four edges of the heavy plate to a required angle by rotating the magnetic attraction type base, chamfering the four edges by rotating the magnetic attraction type base to a corresponding angle, and processing grooves on 4 angles and 4 bevel grooves on the angles by rotating the magnetic attraction type base and the rotating base.

And sixthly, the magnetic rotary base and the rotary base are rotated to the initial positions, the magnetic attraction is disconnected, the heavy plate is taken down from the magnetic rotary base, and the processing of the heavy plate is completed.

In the description of the present utility model, it should be noted that, directions or positional relationships indicated by terms such as "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., are based on directions or positional relationships shown in the drawings, are merely for convenience of description and simplification of description, and do not indicate or imply that the apparatus or element to be referred to must have a specific direction, be constructed and operated in the specific direction, and thus should not be construed as limiting the present utility model; the terms "first," "second," "third," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying relative importance, and furthermore, unless explicitly specified and limited otherwise, the terms "mounted," "connected," "coupled," and the like are to be construed broadly, and may be fixedly coupled, detachably coupled, or integrally coupled, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.

Claims (6)

1. The utility model provides a heavy pound board processingequipment suitable for marine diesel engine of many specifications, includes rotation base, leans on mountain (7), magnetism to inhale formula rotation base, its characterized in that: the rotating base comprises a first base plate (1), a first upper base plate (6) is movably sleeved at the top of the first base plate (1), a first rotating motor (2) is mounted at the top of the first base plate (1), a first gear (3) is connected to an output shaft of the first rotating motor (2), a rotating inner gear (61) is connected to the bottom of the first upper base plate (6), the first gear (3) is meshed with the rotating inner gear (61), the magnetic rotating base comprises a second base plate (8), an upper cover plate (13) is movably sleeved on the side face of the second base plate (8), a magnetic chuck (14) is fixedly connected to the outer side of the upper cover plate (13), a positioning groove (141) is formed in the magnetic chuck (14), and a positioning sliding block (15) is slidably mounted in the positioning groove (141).

2. The heavy duty plate processing device for a multi-gauge marine diesel engine of claim 1, wherein: the first base plate (1) and the first upper base plate (6) are respectively provided with a first mounting groove, and the first upper base plate (6) is connected together through bolts, nuts and a backer (7).

3. The heavy duty plate processing device for a multi-gauge marine diesel engine of claim 1, wherein: the top of first bed plate (1) is installed first pressure-bearing (4), the inside of first pressure-bearing (4) is provided with first roller bearing (5), first bed plate (1) is through first pressure-bearing (4) and first bedplate (6) swing joint.

4. The heavy duty plate processing device for a multi-gauge marine diesel engine of claim 1, wherein: the back cushion (7) and the second base plate (8) are respectively provided with a second mounting groove, and the second base plate (8) is connected with the back cushion (7) through bolts, nuts.

5. The heavy duty plate processing device for a multi-gauge marine diesel engine of claim 1, wherein: the inside of second bed plate (8) is installed second rotation motor (10), be connected with second gear (12) on the output shaft of second rotation motor (10), rotation internal gear (61) is installed to the inboard of upper cover plate (13), second gear (12) and rotation internal gear (61) meshing are in the same place.

6. The heavy duty plate processing device for a multi-gauge marine diesel engine of claim 1, wherein: the side face of the second base plate (8) is provided with a second pressure bearing (11), a second rolling shaft (9) is arranged in the second pressure bearing (11), and the second base plate (8) is movably connected with the upper cover plate (13) through the second pressure bearing (11).