CN220825560U - Submerged arc welding slag removal tool in U rib - Google Patents
Submerged arc welding slag removal tool in U rib Download PDFInfo
- Publication number
- CN220825560U CN220825560U CN202322026835.1U CN202322026835U CN220825560U CN 220825560 U CN220825560 U CN 220825560U CN 202322026835 U CN202322026835 U CN 202322026835U CN 220825560 U CN220825560 U CN 220825560U
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- CN
- China
- Prior art keywords
- submerged arc
- arc welding
- removal tool
- slag removal
- welding slag
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- 238000003466 welding Methods 0.000 title claims abstract description 59
- 239000002893 slag Substances 0.000 title claims abstract description 56
- 239000013049 sediment Substances 0.000 claims abstract description 17
- 239000003818 cinder Substances 0.000 claims abstract description 6
- 238000003825 pressing Methods 0.000 claims description 4
- 230000004907 flux Effects 0.000 abstract description 16
- 238000005520 cutting process Methods 0.000 abstract description 3
- 238000005498 polishing Methods 0.000 abstract description 3
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 230000007306 turnover Effects 0.000 description 10
- 238000010586 diagram Methods 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 3
- 241000282472 Canis lupus familiaris Species 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000012216 screening Methods 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 239000010953 base metal Substances 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Landscapes
- Arc Welding In General (AREA)
Abstract
The utility model provides a submerged arc welding slag removal tool in a U rib, and belongs to the technical field of slag removal tools. The technical problems that in the prior art, lifting lugs are required to be dismounted on a U rib plate unit, time and labor are wasted, and welding slag and welding flux cannot be recovered and screened simultaneously are solved. The technical proposal is as follows: the utility model provides a submerged arc welding scarfing cinder frock in U rib, includes buttress, upset platform and collection sediment case, and the buttress sets up a plurality ofly to even setting is subaerial, and the upset platform level is taken and is put on a plurality of buttresses, and collection sediment case is articulated with the one end downside of upset platform, and collection sediment case still is provided with closing device with ground built-in fitting fixed connection, upset platform keep away from collection sediment case one end upper surface. The beneficial effects of the utility model are as follows: through setting up this scarfing cinder frock, saved the step of welding, cutting off and polishing the lug, labour saving and time saving can also retrieve and sieve welding slag and welding flux simultaneously.
Description
Technical Field
The utility model relates to the technical field of slag removal tools, in particular to a U-rib submerged arc welding slag removal tool.
Background
The top plate of the orthotropic steel box girder is generally U-shaped rib plate units, and in order to mass produce the U-shaped rib plate units, a U-shaped rib plate unit production line is generally adopted for batch manufacturing. The conventional U rib plate unit is welded by adopting a submerged arc welding method, namely, welding the inner angle weld joint of the U rib and the panel. The submerged arc welding in the U rib has advantages of stable welding quality, high production efficiency and the like, but when welding, welding slag can be generated on the surface of an inner welding seam, and if the welding slag is not cleaned in time, the product quality of the U rib plate unit can be influenced.
The U-shaped rib of the current product has small size and long length, is difficult to directly clean, needs hoisting assistance, and generally has the following operation steps of cleaning the submerged arc welding slag in the U-shaped rib: 1. firstly, welding and hoisting lifting lugs at the end parts of the U rib plate units; 2. hoisting the end part of the U rib plate unit by using a crane, tilting the plate unit by 45 degrees, and pouring out welding slag and welding flux in the U rib; 3. and cutting off and polishing the lifting lugs on the plate unit after slag removal.
But the slag cleaning mode has the following defects,
1. The rib plate units are welded on line to form lifting lugs, and then are removed and polished smoothly, so that labor and time are wasted, the working efficiency is reduced, and meanwhile, certain damage is caused to the base metal in the process of cutting and polishing;
2. The poured welding slag and welding flux are inconvenient to collect, and meanwhile, the welding flux cannot be screened and recovered;
Therefore, a submerged arc welding slag removal tool in a U rib is needed to solve the technical problems.
Disclosure of utility model
The utility model aims to provide a slag removing tool for submerged arc welding in a U-shaped rib, which is used for solving the problems of labor waste and time waste caused by the disassembly and assembly of lifting lugs and also solves the problem of inconvenient separation and collection of welding slag and welding flux.
In order to achieve the aim of the utility model, the utility model adopts the technical scheme that: the utility model provides a submerged arc welding scarfing cinder frock in U rib, includes buttress, upset platform and collection sediment case, the buttress sets up a plurality ofly to even setting is subaerial, the upset platform level is put up a plurality ofly on the buttress, the collection sediment case rotates with the one end lower sidewall of upset platform and is connected, collection sediment case still with ground built-in fitting fixed connection, collection sediment case one end upper surface is kept away from to the upset platform is provided with closing device.
Further, the compressing device comprises a body which is arranged on two sides of the overturning platform in a sliding manner, an extension plate is arranged on one side of the body, a notch is formed in the lower surface of the extension plate, a detachable wedge block is arranged in the notch, and a gap is reserved between the extension plate and the upper surface of the overturning platform; the bottom plate of U floor unit inserts in this clearance, then knocks into the notch inside with the voussoir, and the voussoir lower extreme exposes the notch, and the voussoir exposes the part and can extrude the bottom plate of U floor unit to fix U floor unit, closing device's setting makes U floor unit easy dismounting, and can adjust width and position according to U floor unit size, the thickness of voussoir is greater than the degree of depth of notch.
Further, the overturning platform is further provided with a lifting lug plate at one end far away from the slag collecting box, and lifting lug holes are formed in the lifting lug plate, so that the lifting is convenient.
Further, the upper surface that the upset platform is close to album sediment case one end evenly sets up a plurality of dogs, and when the upset upwards overturns, the dog can block U floor unit, avoids U floor unit to slide downwards.
Further, one side of the slag collecting box, which is far away from the overturning platform, is provided with a collecting disc, and the collecting disc is small in weight and convenient for timely transferring and recycling of welding flux
Further, the two sides of the overturning platform, which are close to one end of the slag collecting box, are respectively provided with an extension part, the width of the U rib plate unit is larger than that of the overturning platform, when the overturning platform overturns upwards,
Further, the filter screen is arranged in the slag collecting box, welding slag and welding flux can be automatically screened, and the welding machine can be conveniently recovered in time.
Compared with the prior art, the utility model has the beneficial effects that:
1. This sediment frock of scarfing cinder of submerged arc welding in self-control U rib optimizes original hoist and mount U floor unit scarfing cinder form for clamping U floor unit to hoist and mount upset platform mode, the conversion of this kind of mode saves steps such as manual welding, cuts and polishes the lug, labour saving and time saving, still can not cause the damage to the parent metal.
2. Through setting up collection sediment case, filter screen and collection dish, can sieve welding slag and welding flux to the convenience is in time retrieved the welding flux, and cost is saved in the time of easy operation still to be favorable to.
3. Through setting up closing device, can press from both sides tightly fixedly to not unidimensional U floor unit, and easy dismounting, strong adaptability.
Drawings
The accompanying drawings are included to provide a further understanding of the utility model and are incorporated in and constitute a part of this specification, illustrate the utility model and together with the embodiments of the utility model, serve to explain the utility model.
Fig. 1 is a schematic diagram of the overall structure of the front view of the present utility model.
FIG. 2 is a schematic cross-sectional view of A-A, B-B of FIG. 1.
FIG. 3 is an enlarged schematic view of I in bitmap 2.
FIG. 4 is a schematic cross-sectional view of a flip platform according to the present utility model.
FIG. 5 is a schematic diagram of a tooling assembly in top view with U rib plate units.
Fig. 6 is an enlarged schematic view of the structure at C in fig. 4.
Fig. 7 is a schematic diagram of the front view of the compressing apparatus.
Fig. 8 is a schematic diagram of the left-hand installation of the compacting apparatus.
Fig. 9 is a schematic view of a buttress in accordance with the present utility model.
Fig. 10 is a schematic view of a pin according to the present utility model.
FIG. 11 is a schematic view of a slag collecting box in the present utility model.
Fig. 12 is a schematic view of a collection tray according to the present utility model.
Fig. 13 is a schematic diagram of the use of the slag removal tool.
Wherein, the reference numerals are as follows: 1. a buttress; 2. a turnover platform; 3. a slag collecting box; 4. a compacting device; 5. a body; 6. an extension plate; 7. a shackle plate; 8. a stop block; 9. a collection tray; 10. an extension; 11. u rib plate units; 12. a notch; 13. wedge blocks.
Detailed Description
The present utility model will be described in further detail with reference to the drawings and examples, in order to make the objects, technical solutions and advantages of the present utility model more apparent. Of course, the specific embodiments described herein are for purposes of illustration only and are not intended to limit the utility model.
As shown in fig. 1-7, the embodiment of the utility model provides a submerged arc welding slag removal tool in a U rib, which comprises a plurality of buttresses 1, a turnover platform 2 and a slag collecting box 3, wherein the buttresses 1 are arranged on the ground in a line, the turnover platform 2 is horizontally arranged on the buttresses 1, the slag collecting box 3 is hinged with the lower side of one end of the turnover platform 2 through a pin shaft, the slag collecting box 3 is also welded with a ground embedded part, the upper surface of one end of the turnover platform 2, which is far away from the slag collecting box 3, is provided with a pressing device 4, the pressing device 4 comprises a body which is arranged on two sides of the turnover platform 2 in a sliding manner, one side of the body 5 is provided with an extension plate 6, the lower surface of the extension plate 6 is provided with a notch 12, a detachable wedge 13 is arranged in the notch 12, and a gap is reserved between the extension plate 6 and the upper surface of the turnover platform 2; the bottom plate of U floor unit 11 inserts in this clearance, then knocks into notch 12 inside with voussoir 13, and voussoir 13 lower extreme exposes notch 12, and voussoir 13 exposes the part and can extrude the bottom plate of U floor unit 11 to fix U floor unit 11, the setting of closing device 4 makes U floor unit 11 easy dismounting, and can adjust width and position according to U floor unit 11 size.
The overturning platform 2 is further provided with a lifting lug plate 7 at one end far away from the slag collecting box 3, lifting lug holes are formed in the lifting lug plate 7, so that the U rib plate units 11 can be conveniently lifted, a plurality of stop blocks 8 are uniformly welded on the upper surface of the overturning platform 2, which is close to one end of the slag collecting box 3, and when overturning upwards, the stop blocks can block the U rib plate units 11 to prevent the U rib plate units 11 from sliding downwards; the inside filter screen that is provided with of collection sediment case 3, collection sediment case 3 are kept away from upset platform 2 one side and are provided with collection dish 9, and the filter screen can be automatically to welding slag and welding flux screening, and the welding flux after the separation gets into in the collection dish, and collection dish weight is less, makes things convenient for the timely transportation of welding flux to retrieve; the two sides of the turnover platform 2, which are close to one end of the slag collecting box 3, are respectively provided with the extension parts 10, and because the width of the U rib plate units 11 is larger than that of the turnover platform, when the turnover platform turns upwards, the bottoms of the U rib plate units 11 are stressed parts, so that the extension parts are arranged at the bottoms, the U rib plate units 11 can be stably placed, and the welding slag and welding flux can be poured.
When the device is used, the U rib plate unit 11 is hung on the overturning platform, one end of the U rib plate unit 11 is abutted against the stop block 8, the other end of the U rib plate unit is locked and fixed through the pressing device 4, then the lifting device is connected with the lifting lug plate 7 and lifted upwards, one end of the overturning platform 2 ascends upwards, the other end of the overturning platform rotates around a hinge point with the slag collecting box 3, at the moment, the U rib plate unit 11 is fixed on the overturning platform 2, so that the U rib plate unit 11 ascends together with the overturning platform 2, welding slag and welding flux on the U rib plate unit 11 slide downwards due to the action of gravity and enter the slag collecting box 3 at the bottom, and the welding flux is screened out through screening and filtering of a filter screen in the slag collecting box 3 and finally enters the collecting tray 9.
The foregoing description of the preferred embodiments of the utility model is not intended to limit the utility model to the precise form disclosed, and any such modifications, equivalents, and alternatives falling within the spirit and scope of the utility model are intended to be included within the scope of the utility model.
Claims (10)
1. The utility model provides a submerged arc welding scarfing cinder frock in U rib, its characterized in that, including buttress (1), upset platform (2) and collection sediment case (3), buttress (1) are a plurality of, set up side by side subaerial, upset platform (2) level sets up a plurality of on buttress (1), collection sediment case (3) are connected with the one end lower sidewall rotation of upset platform (2), collection sediment case (3) bottom surface and ground built-in fitting fixed connection, the upper surface that collection sediment case (3) one end was kept away from to upset platform (2) is provided with closing device (4) that are used for fixed U floor unit.
2. The submerged arc welding slag removal tool in the U-rib according to claim 1, wherein the pressing device (4) comprises a body which is arranged on two sides of the overturning platform (2) in a sliding mode, an extension plate (6) is arranged on one side of the body (5), a notch (12) is formed in the lower surface of the extension plate (6), and a detachable wedge block (13) is arranged in the notch (12).
3. The submerged arc welding slag removal tool in the U-shaped rib according to claim 2, wherein a gap is reserved between the extension plate (6) and the upper surface of the overturning platform (2).
4. A submerged arc welding slag removal tooling in a U-rib as claimed in claim 3 wherein the thickness of the wedge (13) is greater than the depth of the slot (12).
5. The submerged arc welding slag removal tool in the U-shaped rib according to claim 1, wherein one end, far away from the slag collection box (3), of the overturning platform (2) is further provided with a lifting lug plate (7), and the lifting lug plate (7) is provided with a lifting lug hole.
6. The submerged arc welding slag removal tool in the U-shaped rib according to claim 1, wherein a plurality of stop blocks (8) are uniformly arranged on the upper surface of the overturning platform (2) close to one end of the slag collection box (3).
7. The submerged arc welding slag removal tool in the U-shaped rib according to claim 6, wherein a collecting disc (9) is arranged on one side, away from the overturning platform (2), of the slag collecting box (3).
8. The submerged arc welding slag removal tool in the U-shaped rib, as claimed in claim 7, is characterized in that a filter screen is arranged inside the slag collection box (3).
9. The submerged arc welding slag removal tool in the U-shaped rib according to claim 1, wherein extension parts (10) are respectively arranged on two sides of the overturning platform (2) close to one end of the slag collection box (3).
10. The submerged arc welding slag removal tool in the U-shaped rib is characterized in that the slag collection box (3) is in pin shaft connection with the lower side wall of one end of the overturning platform (2) in a rotating mode.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322026835.1U CN220825560U (en) | 2023-07-31 | 2023-07-31 | Submerged arc welding slag removal tool in U rib |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322026835.1U CN220825560U (en) | 2023-07-31 | 2023-07-31 | Submerged arc welding slag removal tool in U rib |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220825560U true CN220825560U (en) | 2024-04-23 |
Family
ID=90728165
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322026835.1U Active CN220825560U (en) | 2023-07-31 | 2023-07-31 | Submerged arc welding slag removal tool in U rib |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220825560U (en) |
-
2023
- 2023-07-31 CN CN202322026835.1U patent/CN220825560U/en active Active
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