CN220819371U - A vibration and impact test fixture for airborne suspended objects - Google Patents

A vibration and impact test fixture for airborne suspended objects Download PDF

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Publication number
CN220819371U
CN220819371U CN202322507172.5U CN202322507172U CN220819371U CN 220819371 U CN220819371 U CN 220819371U CN 202322507172 U CN202322507172 U CN 202322507172U CN 220819371 U CN220819371 U CN 220819371U
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plate
hole
connecting plate
vertical
base
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王明
陈国一
王和
孙玉昆
金龙
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Beijing Institute of Structure and Environment Engineering
Tianjin Aerospace Ruilai Technology Co Ltd
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Beijing Institute of Structure and Environment Engineering
Tianjin Aerospace Ruilai Technology Co Ltd
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Abstract

The utility model belongs to the technical field of product testing, and particularly relates to an onboard suspension vibration and impact test fixture which comprises a main body structure, a suspension adapter plate and a flexible supporting system, wherein the main body structure comprises an upper cover, a base and a leveling counterweight, and the flexible supporting system comprises a flexible supporting vertical plate, a flexible supporting base, a guide bearing and a supporting air bag. The utility model has good mechanical properties, high rigidity, high natural frequency and good transmission property, can well complete vibration and impact tests of airborne suspended objects, can select different leveling counterweights according to different suspended objects, thereby adjusting the gravity center of a test system, protecting test equipment, and adapting different suspended object adapter plates to an upper cover, thereby realizing a set of main structure, completing vibration and impact tests of various suspended objects, and realizing flexible support systems in vertical test without using an electric vibration table vertical expansion table, greatly improving the effective thrust of the electric vibration table and improving the upper limit of test capability.

Description

一种机载悬挂物振动、冲击试验夹具A vibration and impact test fixture for airborne suspended objects

技术领域Technical Field

本实用新型属于产品测试技术领域,具体涉及一种机载悬挂物振动、冲击试验夹具。The utility model belongs to the technical field of product testing, and in particular relates to a vibration and impact test fixture for airborne suspended objects.

背景技术Background technique

机载悬挂物在挂飞和自由飞过程中由于:During the hanging and free flight process, the onboard hanging objects are:

(1)挂载飞机发动机扰流;(1) Engine spoiler of mounted aircraft;

(2)挂飞过程外挂表面的气动扰流;(2) Aerodynamic turbulence on the external surface during the flight process;

(3)载飞飞机振动的传递:(3) Transmission of aircraft vibration:

(5)飞机机动飞行引起的结构谐振;(5) Structural resonance caused by aircraft maneuvering;

(6)自由飞时外挂发动机排气噪声、内部设备产生的振动或噪声以及附层面扰流等都将引起外挂武器振动。(6) During free flight, the exhaust noise of the external engine, the vibration or noise generated by the internal equipment, and the turbulence of the surface layer will cause vibration of the external weapons.

这些振动、冲击都将影机载悬挂物性能。These vibrations and impacts will affect the performance of the onboard suspension.

某悬挂物作为某型飞机首次配装的武器系统,在飞行和起降过程中承受剧烈的振动和冲击载荷,为了确保悬挂物的挂飞安全性,需要在试验室验证某型机载悬挂物的抗振动、冲击能力。As a weapon system installed for the first time on a certain type of aircraft, a certain suspension is subjected to severe vibration and impact loads during flight and take-off and landing. In order to ensure the safety of the suspension during flight, it is necessary to verify the vibration and impact resistance of a certain type of airborne suspension in the laboratory.

在实际振动试验时,试验件或夹具往往会大于电动台动圈台面,这时就需要对原来的台面进行扩展,常用办法是安装一个辅助扩展台面。In actual vibration tests, the test piece or fixture is often larger than the dynamic table of the electric table. In this case, the original table needs to be expanded. A common method is to install an auxiliary expansion table.

传统悬挂物振动、冲击试验夹具多为方钢焊接成型,其缺点较为明显。第一,力学传递特性较差、尤其低频段不能很好地传递振动、冲击载荷;第二,机载悬挂物重心较为靠前,传统夹具只是模拟记载悬挂物的安装方式,不具备调节试验系统重心位置能力,对电动振动台损害较大;第三,每套夹具只能装载一种悬挂物,经济性差;第四,垂直方向试验需借助电动振动台垂直扩展台,浪费有效推力,对被试悬挂物重量上限有限制。Traditional fixtures for vibration and impact tests of suspended objects are mostly welded square steel, and their disadvantages are quite obvious. First, the mechanical transmission characteristics are poor, especially in the low-frequency band, the vibration and impact loads cannot be transmitted well; second, the center of gravity of the airborne suspended object is relatively forward, and the traditional fixture only simulates the installation method of the suspended object, and does not have the ability to adjust the center of gravity position of the test system, which is very harmful to the electric vibration table; third, each set of fixtures can only load one type of suspended object, which is not economical; fourth, the vertical direction test requires the use of the vertical extension table of the electric vibration table, which wastes effective thrust and has a limit on the upper limit of the weight of the tested suspended object.

实用新型内容Utility Model Content

为克服现有技术的不足,本实用新型提供了一种机载悬挂物振动、冲击试验夹具。In order to overcome the deficiencies of the prior art, the utility model provides a vibration and impact test fixture for an airborne suspended object.

本实用新型是按如下技术方案实现的。The utility model is realized according to the following technical scheme.

一种机载悬挂物振动、冲击试验夹具,包括主体结构、与所述主体结构连接的悬挂物转接板和柔性支撑系统,所述主体结构包括上盖、与上盖连接的底座和调平配重,所述悬挂物转接板包括矩形底板,所述柔性支撑系统包括相互平行的一对柔性支撑立板、与所述柔性支撑立板连接的柔性支撑基座、与所述柔性支撑基座连接的导向轴承和支撑气囊,所述上盖包括一对平行的第一端壁板、连接在第一端壁板之间的第一连接板和第一连接板下端的下端板,所述第一连接板包括呈倒平底V型的第一连接板上部和第一连接板上部的两侧壁下端延伸出的相互平行的第一连接板下部,所述上盖外侧壁上设有多个第一加强板,所述底座是垂直底座或水平底座,所述垂直底座包括一对平行的第二端壁板、连接在第二端壁板之间的第二连接板和第二连接板上端的第一上端板,所述第二连接板呈平底V型,所述垂直底座的两侧壁之间垂直连接有多个上下两端之间有弧形槽的矩形第二加强板,所述垂直底座的底部外侧和两侧壁外侧分别设有多个三角形第三加强板和第四加强板,所述调平配重是矩形板状结构,所述柔性支撑立板包括第一竖板和与所述第一竖板垂直连接的第一横板,所述第一竖板包括上端设有弧形槽的梯形上部和梯形上部下端延伸出的矩形下部,所述第一竖板和第一横板形成的夹角内设有多个三角形第五加强板,所述柔性支撑基座是由一对平行的倒梯形支撑梁和与所述倒梯形支撑梁两端垂直连接的一对L型连接件组成的框架式结构,所述L型连接件包括矩形第二竖板和与所述第二竖板垂直连接的矩形第二横板,所述第二竖板和第二横板形成的夹角内设有多个梯形第六加强板,所述第二横板两端与所述倒梯形支撑梁两端垂直连接,所述导向轴承包括平行的矩形第一上连接板、第一下连接板和垂直设置在所述第一上连接板和第一下连接板中部的圆柱轴承,所述第一上连接板和第一下连接板中部分别设有第一套管和第二套管,所述圆柱轴承上端穿过第一上连接板和第一套管,所述圆柱轴承下端嵌入第二套管内,所述导向轴承的第一上连接板与所述L型连接件的第二横板连接,所述第一上连接板连接在所述第二横板的上方,所述支撑气囊包括平行的矩形第二上连接板、第二下连接板和设置在所述第二上连接板和第二下连接板之间的葫芦形橡胶气囊,所述支撑气囊的第二上连接板与所述L型连接件的第二横板连接,所述第二上连接板连接在所述第二横板的下方。A vibration and impact test fixture for airborne suspended objects, comprising a main structure, a suspension adapter plate connected to the main structure, and a flexible support system, wherein the main structure comprises an upper cover, a base connected to the upper cover, and a leveling counterweight, the suspension adapter plate comprises a rectangular bottom plate, the flexible support system comprises a pair of flexible support vertical plates parallel to each other, a flexible support base connected to the flexible support vertical plates, a guide bearing connected to the flexible support base, and a support airbag, the upper cover comprises a pair of parallel first end wall plates, a first connecting plate connected between the first end wall plates, and a lower end plate at the lower end of the first connecting plate, the first connecting plate comprises an inverted flat bottom V-shaped first connecting plate upper portion and two side walls of the first connecting plate upper portion extending from the lower ends The lower part of the first connecting plate parallel to each other, a plurality of first reinforcing plates are arranged on the outer side wall of the upper cover, the base is a vertical base or a horizontal base, the vertical base includes a pair of parallel second end wall plates, a second connecting plate connected between the second end wall plates and a first upper end plate at the upper end of the second connecting plate, the second connecting plate is in a flat bottom V shape, a plurality of rectangular second reinforcing plates with arc grooves between the upper and lower ends are vertically connected between the two side walls of the vertical base, a plurality of triangular third reinforcing plates and a fourth reinforcing plate are respectively arranged on the outer side of the bottom and the outer side walls of the vertical base, the leveling counterweight is a rectangular plate-shaped structure, the flexible supporting vertical plate includes a first vertical plate and a first horizontal plate vertically connected to the first vertical plate, the first vertical plate includes A trapezoidal upper portion with an arc groove at the upper end and a rectangular lower portion extending from the lower end of the trapezoidal upper portion, a plurality of triangular fifth reinforcing plates are arranged in the angle formed by the first vertical plate and the first horizontal plate, the flexible support base is a frame structure composed of a pair of parallel inverted trapezoidal support beams and a pair of L-shaped connectors vertically connected to the two ends of the inverted trapezoidal support beams, the L-shaped connector includes a rectangular second vertical plate and a rectangular second horizontal plate vertically connected to the second vertical plate, a plurality of trapezoidal sixth reinforcing plates are arranged in the angle formed by the second vertical plate and the second horizontal plate, the two ends of the second horizontal plate are vertically connected to the two ends of the inverted trapezoidal support beams, the guide bearing includes a parallel rectangular first upper connecting plate, a first lower connecting plate and a first upper connecting plate vertically arranged on the first upper connecting plate and a cylindrical bearing in the middle of the first lower connecting plate, a first sleeve and a second sleeve are respectively provided in the middle of the first upper connecting plate and the first lower connecting plate, the upper end of the cylindrical bearing passes through the first upper connecting plate and the first sleeve, and the lower end of the cylindrical bearing is embedded in the second sleeve, the first upper connecting plate of the guide bearing is connected to the second transverse plate of the L-shaped connecting piece, the first upper connecting plate is connected above the second transverse plate, the supporting airbag includes a parallel rectangular second upper connecting plate, a second lower connecting plate and a gourd-shaped rubber airbag arranged between the second upper connecting plate and the second lower connecting plate, the second upper connecting plate of the supporting airbag is connected to the second transverse plate of the L-shaped connecting piece, and the second upper connecting plate is connected below the second transverse plate.

与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:

1、具有良好的力学特性,刚度大、固有频率高、传递特性好,可以很好地完成机载悬挂物振动、冲击试验。1. It has good mechanical properties, high stiffness, high natural frequency, and good transfer characteristics, and can well complete the vibration and impact tests of airborne suspensions.

2、可以根据不同的悬挂物选择不同的调平配重,也可两两组合成新的配重,从而调节试验系统的重心,保护试验设备。2. You can choose different leveling weights according to different suspended objects, or you can combine them into new weights in pairs to adjust the center of gravity of the test system and protect the test equipment.

3、上盖顶部设计为多孔结构,可以根据不同的悬挂物,适配不同的悬挂物转接板,从而实现一套主体结构,完成多种悬挂物振动、冲击试验,节约资源。3. The top of the upper cover is designed as a porous structure, which can be adapted to different suspension adapter plates according to different suspension objects, thereby realizing a set of main structure to complete vibration and impact tests of various suspension objects and save resources.

4、垂直方向试验配备柔性支撑系统,从而不必使用电动振动台垂直扩展台,大大提升了电动振动台的有效推力,提高了试验能力上限。4. The vertical test is equipped with a flexible support system, so there is no need to use a vertical extension table for the electric vibration table, which greatly improves the effective thrust of the electric vibration table and increases the upper limit of the test capacity.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1是本实用新型的示意图;Fig. 1 is a schematic diagram of the utility model;

图2是上盖与垂直底座的连接示意图;FIG2 is a schematic diagram of the connection between the upper cover and the vertical base;

图3是本实用新型中的上盖俯视图;FIG3 is a top view of the upper cover of the present invention;

图4是本实用新型中的上盖示意图;FIG4 is a schematic diagram of the upper cover in the present utility model;

图5是本实用新型中的垂直底座示意图一;FIG5 is a schematic diagram of a vertical base in the present invention;

图6是本实用新型中的垂直底座示意图二;FIG6 is a second schematic diagram of a vertical base in the present invention;

图7是本实用新型中的水平底座示意图;FIG7 is a schematic diagram of a horizontal base in the utility model;

图8是本实用新型中的调平配重示意图;FIG8 is a schematic diagram of a leveling counterweight in the present invention;

图9是本实用新型中的悬挂物转接板示意图一;FIG9 is a schematic diagram of a suspension adapter plate in the present invention;

图10是本实用新型中的悬挂物转接板示意图二;FIG10 is a second schematic diagram of a suspension adapter plate in the present invention;

图11是本实用新型中的柔性支撑系统示意图;FIG11 is a schematic diagram of a flexible support system in the present utility model;

图12是本实用新型中的柔性支撑立板示意图;FIG12 is a schematic diagram of a flexible support plate in the present invention;

图13是本实用新型中的柔性支撑基座示意图;FIG13 is a schematic diagram of a flexible support base in the present utility model;

图14是本实用新型中的导向轴承示意图;Figure 14 is a schematic diagram of a guide bearing in the utility model;

图15是导向轴承中的第一上连接板和第一套管示意图;15 is a schematic diagram of the first upper connecting plate and the first sleeve in the guide bearing;

图16是导向轴承中的第一下连接板和第二套管示意图;FIG16 is a schematic diagram of a first lower connecting plate and a second sleeve in a guide bearing;

图17是圆柱轴承示意图;Figure 17 is a schematic diagram of a cylindrical bearing;

图18是本实用新型中的支撑气囊示意图;FIG18 is a schematic diagram of a support airbag in the present utility model;

图19是支撑气囊中的第二下连接板示意图;FIG19 is a schematic diagram of a second lower connecting plate in the support airbag;

图20是橡胶气囊示意图;Figure 20 is a schematic diagram of a rubber airbag;

图21是支撑气囊剖视图;Fig. 21 is a cross-sectional view of the support airbag;

图22是本实用新型中的支撑气囊Ⅰ示意图;Figure 22 is a schematic diagram of the support airbag I in the utility model;

图23是支撑气囊中Ⅰ中的第二下连接板Ⅰ示意图。Figure 23 is a schematic diagram of the second lower connecting plate Ⅰ in the support airbag Ⅰ.

其中,1-上盖,11-第一端壁板,12-第一连接板,121-第一连接板上部,122-第一连接板下部,13-下端板,1a-第一贯穿孔,1b-吊装孔,1c-第一加强板,1d-第一螺纹孔,1e-第一通孔,2-底座,21-垂直底座,211-第二端壁板,212-第二连接板,213-第一上端板,214-凸台,21a-第二贯穿孔,21b-第二通孔,21c-第二加强板,21d-第二螺纹孔,21e-第三加强板,21f-第四加强板,22-水平底座,221-第三端壁板,222-第三连接板,223-第二上端板,22a-第十通孔,22b-第四通孔,22c-第七加强板,22d-第八加强板,3-调平配重,3a-第三螺纹孔,3b-第三通孔,4-底板,4a-第四螺纹孔,4b-水平通孔,4c-竖直通孔,41-转接件Ⅰ,42-转接件Ⅱ,5-柔性支撑立板,51-第一竖板,52-第一横板,511-梯形上部,512-矩形下部,5a-第五通孔,5b-第一腰型孔,5c-第五加强板,6-柔性支撑基座,61-倒梯形支撑梁,62-L型连接件,621-第二竖板,622-第二横板,6a-连接立板通孔,6b-连接支撑气囊通孔Ⅰ,6c-连接导向轴承通孔,6d-第六加强板,6e-第六通孔,6f-第二腰型孔,6g-连接支撑气囊通孔Ⅱ,7-导向轴承,71-第一上连接板,71a-第七通孔Ⅰ,72-第一下连接板,72a-第七通孔Ⅱ,72b-第七通孔Ⅲ,73-圆柱轴承,73a-第七螺纹孔,74-第一套管,75-第二套管,8-支撑气囊,81-第二上连接板,81a-第八通孔Ⅰ,81b-第三腰型孔,81c-第三贯穿孔,82-第二下连接板,82a-第八通孔Ⅱ,82b-第四腰型孔,82c-第四贯穿孔,83-橡胶气囊,83a-第六螺纹孔,83b-第八通孔Ⅲ,9-支撑气囊Ⅰ,91-第二上连接板Ⅰ,91a-第九通孔Ⅰ,92-第二下连接板Ⅰ,92a-第九通孔Ⅱ,92b-第四腰型孔Ⅰ,92c-第四贯穿孔Ⅰ。Among them, 1-upper cover, 11-first end wall plate, 12-first connecting plate, 121-upper part of the first connecting plate, 122-lower part of the first connecting plate, 13-lower end plate, 1a-first through hole, 1b-lifting hole, 1c-first reinforcing plate, 1d-first threaded hole, 1e-first through hole, 2-base, 21-vertical base, 211-second end wall plate, 212-second connecting plate, 213-first upper end plate, 214-boss, 21a-second through hole, 21b-second through hole, 21c-second reinforcing plate, 21d-second threaded hole, 21e-third reinforcing plate, 21f-fourth reinforcing plate Strong plate, 22-horizontal base, 221-third end wall plate, 222-third connecting plate, 223-second upper end plate, 22a-tenth through hole, 22b-fourth through hole, 22c-seventh reinforcing plate, 22d-eighth reinforcing plate, 3-leveling weight, 3a-third threaded hole, 3b-third through hole, 4-bottom plate, 4a-fourth threaded hole, 4b-horizontal through hole, 4c-vertical through hole, 41-adapter I, 42-adapter II, 5-flexible support vertical plate, 51-first vertical plate, 52-first horizontal plate, 511-trapezoidal upper part, 512-rectangular lower part, 5a-fifth through hole, 5b-first Waist-shaped hole, 5c-fifth reinforcement plate, 6-flexible support base, 61-inverted trapezoidal support beam, 62-L-shaped connector, 621-second vertical plate, 622-second horizontal plate, 6a-connecting vertical plate through hole, 6b-connecting support airbag through hole I, 6c-connecting guide bearing through hole, 6d-sixth reinforcement plate, 6e-sixth through hole, 6f-second waist-shaped hole, 6g-connecting support airbag through hole II, 7-guide bearing, 71-first upper connecting plate, 71a-seventh through hole I, 72-first lower connecting plate, 72a-seventh through hole II, 72b-seventh through hole III, 73-cylindrical bearing, 73a-seventh screw Holes, 74-first sleeve, 75-second sleeve, 8-support airbag, 81-second upper connecting plate, 81a-eighth through hole I, 81b-third waist-shaped hole, 81c-third through hole, 82-second lower connecting plate, 82a-eighth through hole II, 82b-fourth waist-shaped hole, 82c-fourth through hole, 83-rubber airbag, 83a-sixth threaded hole, 83b-eighth through hole III, 9-support airbag I, 91-second upper connecting plate I, 91a-ninth through hole I, 92-second lower connecting plate I, 92a-ninth through hole II, 92b-fourth waist-shaped hole I, 92c-fourth through hole I.

具体实施方式Detailed ways

下面结合附图及实施例对本实用新型的技术方案做进一步描述。The technical solution of the utility model is further described below in conjunction with the accompanying drawings and embodiments.

如图1-图23所示,一种机载悬挂物振动、冲击试验夹具,包括主体结构、与所述主体结构连接的悬挂物转接板和柔性支撑系统,所述主体结构包括上盖1、与上盖1连接的底座2和调平配重3,所述悬挂物转接板包括矩形底板4,所述柔性支撑系统包括相互平行的一对柔性支撑立板5、与所述柔性支撑立板5连接的柔性支撑基座6、与所述柔性支撑基座6连接的导向轴承7和支撑气囊8,所述上盖1包括一对平行的第一端壁板11、连接在第一端壁板11之间的第一连接板12和第一连接板12下端的下端板13,所述第一连接板12包括呈倒平底V型的第一连接板上部121和第一连接板上部121的两侧壁下端延伸出的相互平行的第一连接板下部122,所述上盖1外侧壁上设有多个第一加强板1c,所述底座2是垂直底座21或水平底座22,所述垂直底座21包括一对平行的第二端壁板211、连接在第二端壁板211之间的第二连接板212和第二连接板212上端的第一上端板213,所述第二连接板212呈平底V型,所述垂直底座21的两侧壁之间垂直连接有多个上下两端之间有弧形槽的矩形第二加强板21c,所述垂直底座21的底部外侧和两侧壁外侧分别设有多个三角形第三加强板21e和第四加强板21f,所述调平配重3是矩形板状结构,所述柔性支撑立板5包括第一竖板51和与所述第一竖板51垂直连接的第一横板52,所述第一竖板51包括上端设有弧形槽的梯形上部511和梯形上部511下端延伸出的矩形下部512,所述第一竖板51和第一横板52形成的夹角内设有多个三角形第五加强板5c,所述柔性支撑基座6是由一对平行的倒梯形支撑梁61和与所述倒梯形支撑梁61两端垂直连接的一对L型连接件62组成的框架式结构,所述L型连接件62包括矩形第二竖板621和与所述第二竖板621垂直连接的矩形第二横板622,所述第二竖板621和第二横板622形成的夹角内设有多个梯形第六加强板6d,所述第二横板622两端与所述倒梯形支撑梁61两端垂直连接,所述导向轴承7包括平行的矩形第一上连接板71、第一下连接板72和垂直设置在所述第一上连接板71和第一下连接板72中部的圆柱轴承73,所述第一上连接板71和第一下连接板72中部分别设有第一套管74和第二套管75,所述圆柱轴承73上端穿过第一上连接板71和第一套管74,所述圆柱轴承73下端嵌入第二套管75内,所述导向轴承7的第一上连接板71与所述L型连接件62的第二横板622连接,所述第一上连接板71连接在所述第二横板622的上方,所述支撑气囊8包括平行的矩形第二上连接板81、第二下连接板82和设置在所述第二上连接板81和第二下连接板82之间的葫芦形橡胶气囊83,所述支撑气囊8的第二上连接板81与所述L型连接件62的第二横板622连接,所述第二上连接板81连接在所述第二横板622的下方。As shown in Figures 1 to 23, a vibration and impact test fixture for airborne suspended objects includes a main structure, a suspension adapter plate connected to the main structure, and a flexible support system, wherein the main structure includes an upper cover 1, a base 2 connected to the upper cover 1, and a leveling counterweight 3, the suspension adapter plate includes a rectangular bottom plate 4, the flexible support system includes a pair of flexible support vertical plates 5 parallel to each other, a flexible support base 6 connected to the flexible support vertical plates 5, a guide bearing 7 connected to the flexible support base 6, and a support airbag 8, the upper cover 1 includes a pair of parallel first end wall plates 11, a first connecting plate 12 connected between the first end wall plates 11, and a lower end plate 13 at the lower end of the first connecting plate 12, the first connecting plate 12 includes a first connecting plate upper portion 121 in an inverted flat bottom V shape and first connecting plate lower portions parallel to each other extending from the lower ends of two side walls of the first connecting plate upper portion 121 The upper cover 1 has a plurality of first reinforcing plates 1c on its outer side wall, the base 2 is a vertical base 21 or a horizontal base 22, the vertical base 21 comprises a pair of parallel second end wall plates 211, a second connecting plate 212 connected between the second end wall plates 211, and a first upper end plate 213 at the upper end of the second connecting plate 212, the second connecting plate 212 is in a flat-bottomed V-shape, a plurality of rectangular second reinforcing plates 21c with arc grooves between the upper and lower ends are vertically connected between the two side walls of the vertical base 21, a plurality of triangular third reinforcing plates 21e and a fourth reinforcing plate 21f are respectively provided on the outer side of the bottom and the outer side walls of the vertical base 21, the leveling weight 3 is a rectangular plate-shaped structure, the flexible supporting vertical plate 5 comprises a first vertical plate 51 and a first horizontal plate 52 vertically connected to the first vertical plate 51, the first vertical plate 51 comprises a ladder with an arc groove at the upper end The first vertical plate 51 and the first horizontal plate 52 are provided with a plurality of triangular fifth reinforcing plates 5c in the angle formed by the first vertical plate 51 and the first horizontal plate 52. The flexible support base 6 is a frame structure composed of a pair of parallel inverted trapezoidal support beams 61 and a pair of L-shaped connecting members 62 vertically connected to the two ends of the inverted trapezoidal support beams 61. The L-shaped connecting member 62 includes a rectangular second vertical plate 621 and a rectangular second horizontal plate 622 vertically connected to the second vertical plate 621. A plurality of trapezoidal sixth reinforcing plates 6d are provided in the angle formed by the second vertical plate 621 and the second horizontal plate 622. The two ends of the second horizontal plate 622 are vertically connected to the two ends of the inverted trapezoidal support beam 61. The guide bearing 7 includes a parallel rectangular first upper connecting plate 71, a first lower connecting plate 72 and a first upper connecting plate 71 and a first lower connecting plate 72 vertically arranged on the first upper connecting plate 71 and the first lower connecting plate The cylindrical bearing 73 in the middle of 72, the first upper connecting plate 71 and the first lower connecting plate 72 are respectively provided with a first sleeve 74 and a second sleeve 75, the upper end of the cylindrical bearing 73 passes through the first upper connecting plate 71 and the first sleeve 74, and the lower end of the cylindrical bearing 73 is embedded in the second sleeve 75, the first upper connecting plate 71 of the guide bearing 7 is connected to the second transverse plate 622 of the L-shaped connecting member 62, and the first upper connecting plate 71 is connected above the second transverse plate 622, the supporting airbag 8 includes a parallel rectangular second upper connecting plate 81, a second lower connecting plate 82 and a gourd-shaped rubber airbag 83 arranged between the second upper connecting plate 81 and the second lower connecting plate 82, the second upper connecting plate 81 of the supporting airbag 8 is connected to the second transverse plate 622 of the L-shaped connecting member 62, and the second upper connecting plate 81 is connected below the second transverse plate 622.

所述的机载悬挂物振动、冲击试验夹具,其水平底座22包括一对平行的第三端壁板221、连接在第三端壁板221之间的第三连接板222和第三连接板222上端的第二上端板223,所述第三连接板222呈平底U型,所述水平底座22的两侧壁各有一水平的矩形第七加强板22c,两侧壁之间垂直连接有多个上下两端之间有弧形槽的矩形第八加强板22d。The airborne suspension vibration and impact test fixture has a horizontal base 22 comprising a pair of parallel third end wall plates 221, a third connecting plate 222 connected between the third end wall plates 221, and a second upper end plate 223 at the upper end of the third connecting plate 222, wherein the third connecting plate 222 is a flat-bottomed U-shape, and each of the two side walls of the horizontal base 22 has a horizontal rectangular seventh reinforcing plate 22c, and a plurality of rectangular eighth reinforcing plates 22d with arc grooves between the upper and lower ends are vertically connected between the two side walls.

所述的机载悬挂物振动、冲击试验夹具,其上盖1的顶部设有数列Φ18第一贯穿孔1a,所述上盖1的第一端壁板11顶部设有Φ16第一螺纹孔1d,所述调平配重3上设有Φ18第三通孔3b,所述调平配重3的第三通孔3b通过内六角螺钉与上盖1中的第一螺纹孔1d相连接,所述上盖1的下端板13上设有Φ18第一通孔1e,所述垂直底座21的第一上端板213上设有Φ18第二通孔21b,所述上盖1中的第一通孔1e通过内六角螺钉与垂直底座21中的第二通孔21b相连接,所述悬挂物转接板的底板4上设有Φ16第四螺纹孔4a,所述悬挂物转接板的第四螺纹孔4a通过内六角螺钉与上盖1的第一贯穿孔1a相连接,所述垂直底座21的第二连接板212底部外侧形成有中部带有圆孔的柱形凸台214,在圆孔外围呈辐射状均匀分布有Φ23第二贯穿孔21a,所述第二贯穿孔21a通过螺钉与振动台垂直方向动圈相连接。The vibration and impact test fixture for airborne suspension objects has a top of the upper cover 1 provided with a plurality of first through holes 1a of Φ18, a top of the first end wall plate 11 of the upper cover 1 provided with a first threaded hole 1d of Φ16, a third through hole 3b of Φ18 provided on the leveling weight 3, the third through hole 3b of the leveling weight 3 being connected to the first threaded hole 1d in the upper cover 1 by a hexagon socket screw, a first through hole 1e of Φ18 provided on the lower end plate 13 of the upper cover 1, a second through hole 21b of Φ18 provided on the first upper end plate 213 of the vertical base 21, and a third through hole 3d of Φ16 provided on the upper cover 1. A through hole 1e is connected to the second through hole 21b in the vertical base 21 through a hexagon socket screw. A Φ16 fourth threaded hole 4a is provided on the bottom plate 4 of the suspension adapter plate. The fourth threaded hole 4a of the suspension adapter plate is connected to the first through hole 1a of the upper cover 1 through a hexagon socket screw. A cylindrical boss 214 with a circular hole in the middle is formed on the outer side of the bottom of the second connecting plate 212 of the vertical base 21. Φ23 second through holes 21a are evenly distributed radially around the periphery of the circular hole. The second through holes 21a are connected to the vertical moving coil of the vibration table through screws.

所述的机载悬挂物振动、冲击试验夹具,其水平底座22的第二上端板223上设有Φ18第四通孔22b,所述上盖1中的第一通孔1e通过内六角螺钉与水平底座22中的第四通孔22b相连接,所述水平底座22的第三连接板222底部中间形成有圆孔,在圆孔外围呈辐射状均匀分布有Φ20第十通孔22a,所述第十通孔22a通过螺钉与振动台水平滑台相连接。The airborne suspended object vibration and impact test fixture has a Φ18 fourth through hole 22b on the second upper end plate 223 of the horizontal base 22, and the first through hole 1e in the upper cover 1 is connected to the fourth through hole 22b in the horizontal base 22 by a hexagon socket screw, and a circular hole is formed in the middle of the bottom of the third connecting plate 222 of the horizontal base 22, and Φ20 tenth through holes 22a are evenly distributed radially around the periphery of the circular hole, and the tenth through hole 22a is connected to the horizontal slide of the vibration table by screws.

所述的机载悬挂物振动、冲击试验夹具,其垂直底座21的第二端壁板211上设有Φ16第二螺纹孔21d,所述柔性支撑立板5的第一竖板51上设有Φ18第五通孔5a,所述第二端壁板211上的第二螺纹孔21d通过螺钉与所述第一竖板51上的第五通孔5a相连接。The airborne suspended object vibration and impact test fixture has a Φ16 second threaded hole 21d on the second end wall plate 211 of the vertical base 21, and a Φ18 fifth through hole 5a is provided on the first vertical plate 51 of the flexible supporting vertical plate 5. The second threaded hole 21d on the second end wall plate 211 is connected to the fifth through hole 5a on the first vertical plate 51 by screws.

所述的机载悬挂物振动、冲击试验夹具,其柔性支撑立板5的第一横板52上设有62×22mm第一腰型孔5b,所述L型连接件62的倒梯形支撑梁61上设有Φ22连接立板通孔6a,所述L型连接件62的第二横板622上设有Φ22连接支撑气囊通孔Ⅰ6b、Φ22连接导向轴承通孔6c、Φ110第六通孔6e、20×6mm第二腰型孔6f和Φ22连接支撑气囊通孔Ⅱ6g,所述第一横板52上的第一腰型孔5b通过螺钉与所述第二横板622上的连接立板通孔6a相连接,所述导向轴承7的第一上连接板71的四个角上设有Φ22第七通孔Ⅰ71a,所述导向轴承7的第一下连接板72的四个角上设有Φ22第七通孔Ⅱ72a,所述第二套管75内的第一下连接板72上设有Φ18第七通孔Ⅲ72b,所述圆柱轴承73底部设有Φ16第七螺纹孔73a,所述第一下连接板72上的第七通孔Ⅲ72b通过螺钉与所述圆柱轴承73上的第七螺纹孔73a相连接,所述第一上连接板71上的第七通孔Ⅰ71a通过螺钉与所述第二横板622上的连接导向轴承通孔6c相连接,所述支撑气囊8的第二上连接板81的四个角上设有Φ22第八通孔Ⅰ81a,所述支撑气囊8的第二下连接板82的四个角上设有Φ22第八通孔Ⅱ82a,所述第二上连接板81上的第八通孔Ⅰ81a通过螺钉与所述连接支撑气囊通孔Ⅱ6g相连接,所述圆柱轴承73穿过所述第六通孔6e,所述第一下连接板72上的第七通孔Ⅱ72a和所述第二下连接板82上的第八通孔Ⅱ82a均通过螺钉与振动台基座相连接。The vibration and impact test fixture for airborne suspension objects described herein has a 62×22mm first waist-shaped hole 5b on the first transverse plate 52 of the flexible support vertical plate 5, a Φ22 vertical plate connecting through hole 6a is provided on the inverted trapezoidal support beam 61 of the L-shaped connecting member 62, a Φ22 airbag connecting and supporting through hole Ⅰ6b, a Φ22 guide bearing connecting through hole 6c, a Φ110 sixth through hole 6e, a 20×6mm second waist-shaped hole 6f and a Φ22 airbag connecting and supporting through hole Ⅱ6g are provided on the second transverse plate 622 of the L-shaped connecting member 62, the first waist-shaped hole 5b on the first transverse plate 52 is connected to the vertical plate connecting through hole 6a on the second transverse plate 622 by screws, a Φ22 seventh through hole Ⅰ71a is provided on the four corners of the first upper connecting plate 71 of the guide bearing 7, a Φ22 seventh through hole Ⅱ72a is provided on the four corners of the first lower connecting plate 72 of the guide bearing 7, and a Φ18 seventh through hole is provided on the first lower connecting plate 72 in the second sleeve 75 Through hole III72b, a Φ16 seventh threaded hole 73a is provided at the bottom of the cylindrical bearing 73, the seventh through hole III72b on the first lower connecting plate 72 is connected to the seventh threaded hole 73a on the cylindrical bearing 73 by screws, the seventh through hole I71a on the first upper connecting plate 71 is connected to the connecting guide bearing through hole 6c on the second cross plate 622 by screws, a Φ22 eighth through hole I81a is provided on the four corners of the second upper connecting plate 81 of the supporting airbag 8, a Φ22 eighth through hole II82a is provided on the four corners of the second lower connecting plate 82 of the supporting airbag 8, the eighth through hole I81a on the second upper connecting plate 81 is connected to the connecting supporting airbag through hole II6g by screws, the cylindrical bearing 73 passes through the sixth through hole 6e, the seventh through hole II72a on the first lower connecting plate 72 and the eighth through hole II82a on the second lower connecting plate 82 are both connected to the vibration table base by screws.

所述的机载悬挂物振动、冲击试验夹具,其悬挂物转接板还包括与底板4中部连接的转接件Ⅰ41,所述转接件Ⅰ41上设有Φ12水平通孔4b,与所述第四螺纹孔4a相垂直。The airborne suspended object vibration and impact test fixture includes a suspended object adapter plate which further includes an adapter member Ⅰ41 connected to the middle of the bottom plate 4, and the adapter member Ⅰ41 is provided with a Φ12 horizontal through hole 4b which is perpendicular to the fourth threaded hole 4a.

所述的机载悬挂物振动、冲击试验夹具,其悬挂物转接板还包括与底板4中部连接的转接件Ⅱ42,所述转接件Ⅱ42上设有Φ12竖直通孔4c,与所述第四螺纹孔4a平行。The airborne suspended object vibration and impact test fixture, the suspended object adapter plate also includes an adapter II 42 connected to the middle of the bottom plate 4, and the adapter II 42 is provided with a Φ12 vertical through hole 4c parallel to the fourth threaded hole 4a.

所述的机载悬挂物振动、冲击试验夹具,其支撑气囊8的第二上连接板81和第二下连接板82的中部分别设有20×6mm第三腰型孔81b和20×6mm第四腰型孔82b,所述第三腰型孔81b和第四腰型孔82b的两侧分别设有一对第三贯穿孔81c和一对第四贯穿孔82c,所述橡胶气囊83的上下顶端中部各设有一对Φ8第六螺纹孔83a和一个Φ8第八通孔Ⅲ83b,所述一对第六螺纹孔83a和一个第八通孔Ⅲ83b呈等腰三角形分布,所述橡胶气囊83的一对第六螺纹孔83a和第三贯穿孔81c通过螺钉相连接,所述橡胶气囊83的另一对第六螺纹孔83a和第四贯穿孔82c通过螺钉相连接。The airborne suspension vibration and impact test fixture has a second upper connecting plate 81 and a second lower connecting plate 82 supporting the airbag 8, and a 20×6mm third waist-shaped hole 81b and a 20×6mm fourth waist-shaped hole 82b are respectively provided in the middle, and a pair of third through holes 81c and a pair of fourth through holes 82c are respectively provided on both sides of the third waist-shaped hole 81b and the fourth waist-shaped hole 82b. A pair of Φ8 sixth threaded holes 83a and a Φ8 eighth through hole III83b are respectively provided in the middle of the upper and lower top ends of the rubber airbag 83. The pair of sixth threaded holes 83a and the eighth through hole III83b are distributed in an isosceles triangle. The pair of sixth threaded holes 83a and the third through hole 81c of the rubber airbag 83 are connected by screws, and the other pair of sixth threaded holes 83a and the fourth through hole 82c of the rubber airbag 83 are connected by screws.

所述上盖1的第一端壁板11、第一连接板12、下端板13和第一加强板1c一体成型,所述垂直底座21的第二端壁板211、第二连接板212、第一上端板213、第二加强板21c、第三加强板21e和第四加强板21f一体成型,所述水平底座22的第三端壁板221、第三连接板222、第二上端板223、第七加强板22c和第八加强板22d一体成型,所述悬挂物转接板的底板4和转接件Ⅰ41或转接件Ⅱ42一体成型,所述柔性支撑立板5的第一竖板51、第一横板52和第五加强筋5c一体成型,所述L型连接件62的第二竖板621、第二横板622和第六加强板6d一体成型。The first end wall plate 11, the first connecting plate 12, the lower end plate 13 and the first reinforcing plate 1c of the upper cover 1 are integrally formed; the second end wall plate 211, the second connecting plate 212, the first upper end plate 213, the second reinforcing plate 21c, the third reinforcing plate 21e and the fourth reinforcing plate 21f of the vertical base 21 are integrally formed; the third end wall plate 221, the third connecting plate 222, the second upper end plate 223, the seventh reinforcing plate 22c and the eighth reinforcing plate 22d of the horizontal base 22 are integrally formed; the bottom plate 4 and the adapter Ⅰ41 or the adapter Ⅱ42 of the suspension adapter plate are integrally formed; the first vertical plate 51, the first horizontal plate 52 and the fifth reinforcing rib 5c of the flexible supporting vertical plate 5 are integrally formed; the second vertical plate 621, the second horizontal plate 622 and the sixth reinforcing plate 6d of the L-shaped connecting member 62 are integrally formed.

所述上盖1的外侧壁上,与第一加强板1c交叉设有多个加强板,该加强板与第一加强板1c一体成型。On the outer wall of the upper cover 1, a plurality of reinforcing plates are arranged crosswise with the first reinforcing plate 1c, and the reinforcing plates are integrally formed with the first reinforcing plate 1c.

所述上盖1的第一端壁板11包括呈倒平底V型的第一端壁板上部和第一端壁板上部的两侧壁下端延伸出的相互平行的第一端壁板下部,上盖1的下端板13呈矩形。The first end wall plate 11 of the upper cover 1 includes an inverted flat bottom V-shaped first end wall plate upper portion and mutually parallel first end wall plate lower portions extending from the lower ends of the two side walls of the first end wall plate upper portion. The lower end plate 13 of the upper cover 1 is rectangular.

所述水平底座22的第三端壁板221呈平底U型,第二上端板223呈矩形。The third end wall plate 221 of the horizontal base 22 is in a flat-bottomed U-shape, and the second upper end plate 223 is in a rectangular shape.

所述上盖1顶部设有Φ16吊装孔1b,在安装、运输过程中用于对上盖1进行吊装,所述吊装孔1b是4个,呈矩形分布。The top of the upper cover 1 is provided with a Φ16 hoisting hole 1b, which is used to hoist the upper cover 1 during installation and transportation. There are four hoisting holes 1b distributed in a rectangular shape.

图1中的底座2是垂直底座21。The base 2 in FIG. 1 is a vertical base 21 .

所述调平配重3的矩形板上设有Φ14第三螺纹孔3a,第三螺纹孔3a为吊装孔,与第三通孔3b垂直。A third threaded hole 3a having a diameter of Φ14 is provided on the rectangular plate of the leveling weight 3. The third threaded hole 3a is a hoisting hole and is perpendicular to the third through hole 3b.

所述悬挂物转接板根据不同的机载悬挂物外形及链接要求设计。如图9和图10所示,所述悬挂物转接板的转接件Ⅰ41和转接件Ⅱ42上分别设有水平通孔4b和竖直通孔Ⅰ4c,均是被试品连接孔,用来连接被试品。The suspension adapter plate is designed according to different airborne suspension shapes and connection requirements. As shown in Figures 9 and 10, the adapter I 41 and the adapter II 42 of the suspension adapter plate are respectively provided with horizontal through holes 4b and vertical through holes I 4c, both of which are test object connection holes for connecting the test objects.

所述L型连接件62的第二横板622上设有第二腰型孔6f,所述第二上连接板81上的第三腰型孔81b对应第二腰型孔6f,所述支撑气囊8中的橡胶气囊83,辅助调节整个夹具处于竖直状态,不至于向某个方向倾斜,作用等同于弹簧。橡胶气囊83上的第八通孔Ⅲ83b是个充气口,充气后用塞子塞上密封。所述橡胶气囊83上的第八通孔Ⅲ83b对应第二上连接板81上的第三腰型孔81b,将支撑气囊8连接至柔性支撑基座上后,顶部留出足够空间,使橡胶气囊83顶部的第八通孔Ⅲ83b可以外接充气气管。The second horizontal plate 622 of the L-shaped connector 62 is provided with a second waist-shaped hole 6f, and the third waist-shaped hole 81b on the second upper connecting plate 81 corresponds to the second waist-shaped hole 6f. The rubber airbag 83 in the support airbag 8 assists in adjusting the entire clamp to a vertical state so that it does not tilt in a certain direction, and its function is equivalent to that of a spring. The eighth through hole III83b on the rubber airbag 83 is an inflation port, which is sealed with a plug after inflation. The eighth through hole III83b on the rubber airbag 83 corresponds to the third waist-shaped hole 81b on the second upper connecting plate 81. After the support airbag 8 is connected to the flexible support base, sufficient space is left at the top so that the eighth through hole III83b on the top of the rubber airbag 83 can be connected to an external inflation air pipe.

所述导向轴承7中的第一套管74和第二套管75分别与第一上连接板71和第一下连接板72一体成型。所述圆柱轴承73上端穿过第一上连接板71和第一套管74,也就是说,第一上连接板71的中部形成有与第一套管74直径相同的圆孔,且圆柱轴承73的直径小于该圆孔和第一套管74的内径,圆柱轴承73可以在第一套管74内横向来回摆动。所述第一下连接板72上设有第七通孔Ⅱ72a,第七通孔Ⅱ72a通过螺钉与振动台基座相连,让柔性支撑基座6上下运动的时候不偏心,保证直线运动。The first sleeve 74 and the second sleeve 75 in the guide bearing 7 are formed integrally with the first upper connecting plate 71 and the first lower connecting plate 72, respectively. The upper end of the cylindrical bearing 73 passes through the first upper connecting plate 71 and the first sleeve 74, that is, a circular hole with the same diameter as the first sleeve 74 is formed in the middle of the first upper connecting plate 71, and the diameter of the cylindrical bearing 73 is smaller than the inner diameter of the circular hole and the first sleeve 74, so that the cylindrical bearing 73 can swing back and forth laterally in the first sleeve 74. The first lower connecting plate 72 is provided with a seventh through hole II 72a, which is connected to the vibration table base through a screw, so that the flexible support base 6 is not eccentric when moving up and down, ensuring linear motion.

如图18所示,所述支撑气囊8的矩形第二上连接板81与矩形第二下连接板82尺寸大小相同,第二上连接板81上的四个第八通孔Ⅰ81a与第二下连接板82上的四个第八通孔Ⅱ82a布局相同,分别设置在第二上连接板81和第二下连接板82的四个角上,第八通孔Ⅱ82a通过螺钉与振动台基座相连接。As shown in Figure 18, the rectangular second upper connecting plate 81 supporting the airbag 8 has the same size as the rectangular second lower connecting plate 82, the four eighth through holes I81a on the second upper connecting plate 81 and the four eighth through holes II82a on the second lower connecting plate 82 have the same layout, and are respectively arranged at the four corners of the second upper connecting plate 81 and the second lower connecting plate 82, and the eighth through hole II82a is connected to the vibration table base by screws.

如图22和图23所示,是支撑气囊的另一种结构,支撑气囊Ⅰ9,其中矩形第二上连接板Ⅰ91与矩形第二下连接板Ⅰ92尺寸大小不同,第二上连接板Ⅰ91上的四个Φ22第九通孔Ⅰ91a设置在第二上连接板Ⅰ91的四个角上,第二下连接板Ⅰ92上的四个Φ22第九通孔Ⅱ92a呈矩形布局,设置在第二上连接板Ⅰ91与第二下连接板Ⅰ92之间的橡胶气囊83的右侧,第二下连接板Ⅰ92上还设有20×6mm第四腰型孔Ⅰ91b,所述第四腰型孔Ⅰ91b的两侧设有一对Φ12第四贯穿孔Ⅰ92c,第九通孔Ⅱ92a通过螺钉与振动台基座相连接。As shown in Figures 22 and 23, it is another structure of the supporting airbag, the supporting airbag Ⅰ9, wherein the rectangular second upper connecting plate Ⅰ91 and the rectangular second lower connecting plate Ⅰ92 are different in size, the four Φ22 ninth through holes Ⅰ91a on the second upper connecting plate Ⅰ91 are arranged on the four corners of the second upper connecting plate Ⅰ91, the four Φ22 ninth through holes Ⅱ92a on the second lower connecting plate Ⅰ92 are arranged in a rectangular layout, and are arranged on the right side of the rubber airbag 83 between the second upper connecting plate Ⅰ91 and the second lower connecting plate Ⅰ92, and the second lower connecting plate Ⅰ92 is also provided with a 20×6mm fourth waist-shaped hole Ⅰ91b, and a pair of Φ12 fourth through holes Ⅰ92c are provided on both sides of the fourth waist-shaped hole Ⅰ91b, and the ninth through hole Ⅱ92a is connected to the vibration table base by screws.

如图13中,从连接支撑气囊通孔Ⅰ6b和连接支撑气囊通孔Ⅱ6g的布局所示,以上两种支撑气囊8和支撑气囊Ⅰ9间隔连接在柔性支撑基座6上,一个如图18所示的支撑气囊8在中间,两个如图22所示的支撑气囊Ⅰ9设置在其两边,共同安装在L型连接件62的第二横板622上。具体地,图18中支撑气囊8的第二上连接板81上的第八通孔Ⅰ81a对应图13上的连接支撑气囊通孔Ⅱ6g,图22中支撑气囊Ⅰ9的第二上连接板Ⅰ91上的第九通孔Ⅰ91a对应图13上的连接支撑气囊通孔Ⅰ6b。As shown in FIG13 , from the layout of the connecting support airbag through hole Ⅰ6b and the connecting support airbag through hole Ⅱ6g, the above two types of support airbags 8 and support airbags Ⅰ9 are connected to the flexible support base 6 at intervals, with one support airbag 8 as shown in FIG18 in the middle, and two support airbags Ⅰ9 as shown in FIG22 arranged on both sides thereof, and installed together on the second horizontal plate 622 of the L-shaped connecting member 62. Specifically, the eighth through hole Ⅰ81a on the second upper connecting plate 81 of the support airbag 8 in FIG18 corresponds to the connecting support airbag through hole Ⅱ6g in FIG13 , and the ninth through hole Ⅰ91a on the second upper connecting plate Ⅰ91 of the support airbag Ⅰ9 in FIG22 corresponds to the connecting support airbag through hole Ⅰ6b in FIG13 .

垂直方向试验时,由于导向轴承7中的第一下连接板72、支撑气囊8中的第二下连接板82和支撑气囊Ⅰ9中的第二下连接板Ⅰ92均与振动台基座相连,所以导向轴承7中的第一下连接板72、支撑气囊8中的第二下连接板82和支撑气囊Ⅰ9中的第二下连接板Ⅰ92在整个试验过程中不动;与柔性支撑基座6相连接的导向轴承7中的第一上连接板71、支撑气囊8中的第二上连接板81和支撑气囊Ⅰ9中的第二上连接板Ⅰ91,试验过程中由于振动台动圈对垂直底座21施加振动或冲击激励,导向轴承7中的第一上连接板71、支撑气囊8中的第二上连接板81和支撑气囊Ⅰ9中的第二上连接板Ⅰ91会随着柔性支撑基座6、垂直底座21和上盖1垂直运动。如图6所示,垂直底座21的第二连接板212底部外侧形成有中部带有圆孔的凸台214,凸台214结构与动圈适配,凸台214外侧设有多个三角形第三加强板21e,是为了承受垂直方向试验时振动台动圈对垂直底座21施加的振动或冲击。During the vertical direction test, since the first lower connecting plate 72 in the guide bearing 7, the second lower connecting plate 82 in the support airbag 8 and the second lower connecting plate Ⅰ92 in the support airbag Ⅰ9 are all connected to the vibration table base, the first lower connecting plate 72 in the guide bearing 7, the second lower connecting plate 82 in the support airbag 8 and the second lower connecting plate Ⅰ92 in the support airbag Ⅰ9 remain stationary during the entire test process; the first upper connecting plate 71 in the guide bearing 7, the second upper connecting plate 81 in the support airbag 8 and the second upper connecting plate Ⅰ91 in the support airbag Ⅰ9 connected to the flexible support base 6, during the test, due to the vibration table moving coil applying vibration or impact excitation to the vertical base 21, the first upper connecting plate 71 in the guide bearing 7, the second upper connecting plate 81 in the support airbag 8 and the second upper connecting plate Ⅰ91 in the support airbag Ⅰ9 will move vertically with the flexible support base 6, the vertical base 21 and the upper cover 1. As shown in Figure 6, a boss 214 with a circular hole in the middle is formed on the outer side of the bottom of the second connecting plate 212 of the vertical base 21. The boss 214 structure is adapted to the dynamic coil. A plurality of triangular third reinforcing plates 21e are provided on the outer side of the boss 214 to withstand the vibration or impact applied to the vertical base 21 by the dynamic coil of the vibration table during the vertical direction test.

水平方向试验时,水平底座22和上盖1会随着振动台水平滑台水平运动,如图7所示,水平底座22的底部是平面,水平底座22底部通过螺钉与振动台水平滑台相连接,接触面积比较大。During the horizontal direction test, the horizontal base 22 and the upper cover 1 will move horizontally with the horizontal slide of the vibration table. As shown in FIG7 , the bottom of the horizontal base 22 is a plane, and the bottom of the horizontal base 22 is connected to the horizontal slide of the vibration table by screws, and the contact area is relatively large.

在试验实施时,将被试品安装在悬挂物转接板上。首先进行垂直方向的试验,垂直方向试验使用垂直底座21、柔性支撑系统、上盖1及调平配重3组合,垂直方向试验配备柔性支撑系统,因垂直底座呈平底V字型,V字型结构容易产生偏心,柔性支撑系统可以对此偏心修正,从而不必使用电动振动台垂直扩展台。垂直底座与振动台垂直方向动圈相连接,因为振动台动圈面积非常小,不能满足一般振动试验要求,因此振动台都会配备垂直扩展台,来为垂直方向测试提供比动圈更大的安装台面,虽然其使用面积较振动台动圈更大,但是其缺点是重量较重,占用振动台有效推力,本次试验不适用,所以不必再采用动圈-垂直扩展台-试验件的连接结构,从而将垂直扩展台部分消耗的推力有效利用,大大提升了电动振动台的有效推力。公式F=ma,F为振动台推力,其数值一定;a为试验加速度,其数值一定;m为总质量,其中包括夹具质量M1、试验件质量M2,垂直扩展台质量M3(如果用得到);根据公式可以知道,m=M1+M2+M3一定,M3越小,M1+M2越大,所以说不使用垂直扩展台,M3=0,提升有效推力。安装完成后,按具体的试验要求将振动控制传感器、振动监测传感器、应变计安装在被试品规定的位置(具体位置因不同的被试品而不同,具体位置按试验要求确定),并将线缆规范固定。打开供电系统、供水系统和供气系统,检查振动台体周围没有异常后,开启振动台,对整个试验系统进行特性扫频。而后开启低量级试验条件,调节至试验要求状态,开始正式试验,期间根据情况调节试验状态,单方向试验完成后,恢复原状态。然后进行水平方向的试验,水平方向试验使用水平底座22、上盖1及调平配重3组合,水平方向试验不需要柔性支撑系统,因为水平底座和振动台水平滑台相连,其接触面积足够大,所以不必使用柔性支撑系统,而且柔性支撑系统只有垂直方向可以使用,水平方向无法使用,重复上述试验实施步骤。本试验用到的振动台由北京航天希尔测试技术有限公司制造,型号是MPA3436/H1859A。When the test is implemented, the test object is installed on the suspension adapter plate. First, the vertical test is carried out. The vertical test uses a combination of a vertical base 21, a flexible support system, an upper cover 1 and a leveling counterweight 3. The vertical test is equipped with a flexible support system. Because the vertical base is a flat-bottomed V-shaped structure, the V-shaped structure is prone to eccentricity. The flexible support system can correct this eccentricity, so there is no need to use a vertical extension table of the electric vibration table. The vertical base is connected to the vertical dynamic coil of the vibration table. Because the area of the dynamic coil of the vibration table is very small and cannot meet the general vibration test requirements, the vibration table will be equipped with a vertical extension table to provide a larger installation table for the vertical test than the dynamic coil. Although its usable area is larger than that of the dynamic coil of the vibration table, its disadvantage is that it is heavy and occupies the effective thrust of the vibration table. It is not applicable to this test, so there is no need to use the connection structure of the dynamic coil-vertical extension table-test piece, thereby effectively utilizing the thrust consumed by the vertical extension table, greatly improving the effective thrust of the electric vibration table. Formula F = ma, F is the thrust of the vibration table, and its value is constant; a is the test acceleration, and its value is constant; m is the total mass, which includes the fixture mass M1, the test piece mass M2, and the vertical extension table mass M3 (if used); according to the formula, it can be known that m = M1 + M2 + M3 is constant, the smaller M3, the larger M1 + M2, so if the vertical extension table is not used, M3 = 0, and the effective thrust is increased. After the installation is completed, the vibration control sensor, vibration monitoring sensor, and strain gauge are installed at the specified position of the test object according to the specific test requirements (the specific position varies depending on the different test objects, and the specific position is determined according to the test requirements), and the cable is fixed in accordance with the specifications. Turn on the power supply system, water supply system, and air supply system, check that there is no abnormality around the vibration table body, turn on the vibration table, and perform a characteristic frequency sweep on the entire test system. Then turn on the low-level test conditions, adjust to the test requirement state, and start the formal test. During the period, adjust the test state according to the situation. After the unidirectional test is completed, restore the original state. Then, a horizontal test is conducted. The horizontal test uses a combination of a horizontal base 22, an upper cover 1, and a leveling weight 3. The horizontal test does not require a flexible support system because the horizontal base is connected to the horizontal slide of the vibration table, and the contact area is large enough, so there is no need to use a flexible support system. Moreover, the flexible support system can only be used in the vertical direction, not in the horizontal direction. Repeat the above test implementation steps. The vibration table used in this test is manufactured by Beijing Aerospace Hill Testing Technology Co., Ltd., and the model is MPA3436/H1859A.

所述上盖1、垂直底座21、水平底座22由ZL104A铝一体铸造成型,经热处理释放内部应力,无损检测内部结构完好。所述夹具具有良好的力学特性,刚度大、固有频率高(固有频率150Hz,是机载悬挂物的固有频率40Hz二倍以上)、传递特性好,可以很好地完成机载悬挂物振动、冲击试验。The upper cover 1, vertical base 21, and horizontal base 22 are integrally cast from ZL104A aluminum, and the internal stress is released by heat treatment, and the internal structure is intact after non-destructive testing. The fixture has good mechanical properties, high rigidity, high natural frequency (natural frequency 150Hz, more than twice the natural frequency 40Hz of the airborne suspension), and good transfer characteristics, and can well complete the vibration and impact test of the airborne suspension.

所述上盖1顶部,排布有5*15个Φ18第一贯穿孔1a,方便安装不同的悬挂物转接板,从而实现一套主体结构,完成多种悬挂物振动、冲击试验。The top of the upper cover 1 is provided with 5*15 Φ18 first through holes 1a, which are convenient for installing different suspension adapter plates, thereby realizing a set of main structure and completing various suspension vibration and impact tests.

所述的悬挂物转接板由1Cr15Ni4Mo3N钢一体加工成型,保证其拉伸强度大于机载悬挂物拉伸强度。The suspension adapter plate is integrally formed from 1Cr15Ni4Mo3N steel to ensure that its tensile strength is greater than the tensile strength of the airborne suspension.

所述的调平配重3、柔性支撑立板5和柔性支撑基座6由Q235钢焊接成型,保证连接强度。The leveling weight 3, the flexible support upright plate 5 and the flexible support base 6 are formed by welding of Q235 steel to ensure the connection strength.

所述的调平配重3可以根据不同的悬挂物,例如导弹、武器舱、设备舱、挂梁、转接梁等,选择不同的调平配重3,也可两两组合(不同的调平配重3厚度不同,从而质量不同)成新的配重,从而调节试验系统的重心。The leveling weight 3 can be selected according to different suspended objects, such as missiles, weapon bays, equipment bays, hanging beams, adapter beams, etc., or it can be combined in pairs (different leveling weights 3 have different thicknesses and thus different masses) to form a new counterweight, thereby adjusting the center of gravity of the test system.

所述的支撑气囊8安装高度130mm,使用压力0.6Mpa,承载力1229kg,设计高度下垂直刚度154Kg/cm,固有频率1.91Hz,通径Φ150mm,外径Φ208mm,最低压缩80mm,安全伸长190mm,全行程110mm。The support airbag 8 has an installation height of 130mm, an operating pressure of 0.6Mpa, a bearing capacity of 1229kg, a vertical stiffness of 154Kg/cm at a designed height, a natural frequency of 1.91Hz, a diameter of Φ150mm, an outer diameter of Φ208mm, a minimum compression of 80mm, a safe elongation of 190mm, and a full stroke of 110mm.

针对传统悬挂物振动、冲击试验夹具的缺点,本实用新型完美克服。第一,具有良好的力学特性,刚度大、固有频率高、传递特性好,可以很好地完成机载悬挂物振动、冲击试验;第二,可以根据不同的悬挂物选择不同的调平配重,也可两两组合成新的配重,从而调节试验系统的重心,保护试验设备;第三,上盖顶部设计为多孔结构,可以根据不同的悬挂物,适配不同的悬挂物转接板,从而实现一套主体结构,完成多种悬挂物振动、冲击试验,节约资源;第四,垂直方向试验配备柔性支撑系统,从而不必使用电动振动台垂直扩展台,大大提升了电动振动台的有效推力,提高了试验能力上限。The present utility model perfectly overcomes the shortcomings of traditional suspension vibration and impact test fixtures. First, it has good mechanical properties, high rigidity, high natural frequency, and good transfer characteristics, and can well complete the vibration and impact tests of airborne suspensions; second, different leveling weights can be selected according to different suspensions, or they can be combined into new weights in pairs, so as to adjust the center of gravity of the test system and protect the test equipment; third, the top of the upper cover is designed as a porous structure, and different suspension adapter plates can be adapted according to different suspensions, so as to achieve a set of main structures, complete a variety of suspension vibration and impact tests, and save resources; fourth, the vertical direction test is equipped with a flexible support system, so that there is no need to use the vertical extension table of the electric vibration table, which greatly improves the effective thrust of the electric vibration table and increases the upper limit of the test capacity.

本文中应用了具体个例对本实用新型的原理及实施方式进行了阐述,以上实例的说明只是用于帮助理解本实用新型的方法及其核心思想。以上所述仅是本实用新型的优选实施方式,应当指出,由于文字表达的有限性,而客观上存在无限的具体结构,对于本技术领域的普通技术人员来说,在不脱离本实用新型原理的前提下,还可以做出若干改进、润饰或变化,也可以将上述技术特征以适当的方式进行组合;这些改进润饰、变化或组合,或未经改进将本实用新型的构思和技术方案直接应用于其它场合的,均应视为本实用新型的保护范围。This article uses specific examples to illustrate the principles and implementation methods of the utility model. The above examples are only used to help understand the method and core ideas of the utility model. The above is only the preferred implementation method of the utility model. It should be pointed out that due to the limitations of textual expression and the objective existence of infinite specific structures, ordinary technicians in this technical field can make several improvements, modifications or changes without departing from the principles of the utility model, and can also combine the above technical features in an appropriate manner; these improvements, modifications, changes or combinations, or the direct application of the concept and technical solution of the utility model to other occasions without improvement, should be regarded as the protection scope of the utility model.

Claims (9)

1. The utility model provides an on-board suspended solid vibration, impact test anchor clamps, a serial communication port, include main structure, with the suspended solid keysets and flexible braced system that main structure connects, main structure includes upper cover (1), base (2) and leveling counter weight (3) that are connected with upper cover (1), the suspended solid keysets includes rectangle bottom plate (4), flexible braced system includes a pair of flexible support riser (5) that are parallel to each other, with flexible support base (6) that flexible support riser (5) are connected, with guiding bearing (7) and support gasbag (8) that flexible support base (6) are connected, upper cover (1) includes a pair of parallel first end wallboard (11), connect first connecting plate (12) and lower end board (13) of first connecting plate (12) lower extreme between first end wallboard (11), first connecting plate (12) include first connecting plate upper portion (121) and first connecting plate upper portion (121)'s both sides wall lower extreme that extend parallel to each other first connecting portion (122), upper cover (1) is equipped with one pair of perpendicular base (21) or base (21) are perpendicular to each other, first end wallboard (21) are equipped with base (21) are perpendicular to base (21) or base (2) are perpendicular to each other, A second connecting plate (212) connected between the second end wall plates (211) and a first upper end plate (213) at the upper end of the second connecting plate (212), wherein the second connecting plate (212) is flat-bottom V-shaped, a plurality of rectangular second reinforcing plates (21 c) with arc grooves between the upper end and the lower end are vertically connected between two side walls of the vertical base (21), a plurality of triangular third reinforcing plates (21 e) and fourth reinforcing plates (21 f) are respectively arranged at the outer sides of the bottom of the vertical base (21) and the outer sides of the two side walls, the leveling weight (3) is of a rectangular plate-shaped structure, the flexible supporting vertical plate (5) comprises a first vertical plate (51) and a first transverse plate (52) vertically connected with the first vertical plate (51), the first vertical plate (51) comprises a trapezoid upper part (511) with arc grooves at the upper end and a rectangular lower part (512) extending from the lower end of the trapezoid upper part (511), a plurality of triangular third reinforcing plates (21 e) and a plurality of triangular reinforcing plates (21 f) are respectively arranged in the outer sides of the bottom of the vertical base (21), the leveling weight (3) is of a rectangular plate-shaped structure, the flexible supporting vertical plate (5) comprises a first transverse plate (52) and a trapezoid supporting plate (61) vertically connected with the first transverse plate (51) at the two ends of the first transverse plate (61) and a right-shaped supporting frame (61), l type connecting piece (62) include rectangle second riser (621) and with rectangle second diaphragm (622) that second riser (621) are perpendicular to be connected, be equipped with a plurality of trapezoidal sixth reinforcing plates (6 d) in the contained angle that second riser (621) and second diaphragm (622) formed, second diaphragm (622) both ends with the perpendicular connection in inverted trapezoid supporting beam (61) both ends, direction bearing (7) are in including parallel rectangle first upper junction plate (71), first lower junction plate (72) and perpendicular setting are in cylinder bearing (73) at first upper junction plate (71) and first lower junction plate (72) middle part, first upper junction plate (71) and first lower junction plate (72) middle part are equipped with first sleeve (74) and second sleeve (75) respectively, cylinder bearing (73) upper end passes first upper junction plate (71) and first sleeve (74), cylinder bearing (73) lower extreme embedding in second sleeve (75), direction bearing (7) first upper junction plate (71) and second diaphragm (62) of direction bearing (7) are in parallel connection of second upper junction plate (81) and second upper junction plate (8) are connected, respectively The second connecting plate (82) down and set up calabash shape rubber gasbag (83) between second upper connecting plate (81) and second lower connecting plate (82), second upper connecting plate (81) of supporting gasbag (8) with second diaphragm (622) of L type connecting piece (62) are connected, second upper connecting plate (81) are connected the below of second diaphragm (622).
2. The vibration and impact test fixture for the airborne suspension of claim 1, wherein the horizontal base (22) comprises a pair of parallel third end wall plates (221), a third connecting plate (222) connected between the third end wall plates (221) and a second upper end plate (223) at the upper end of the third connecting plate (222), the third connecting plate (222) is in a flat-bottom U shape, two side walls of the horizontal base (22) are respectively provided with a horizontal rectangular seventh reinforcing plate (22 c), and a plurality of rectangular eighth reinforcing plates (22 d) with arc-shaped grooves between the upper end and the lower end are vertically connected between the two side walls.
3. The vibration and impact test fixture for the airborne suspension according to claim 1, wherein a first through hole (1 a) is formed in the top of the upper cover (1), a first threaded hole (1 d) is formed in the top of a first end wall plate (11) of the upper cover (1), a third threaded hole (3 b) is formed in the leveling weight (3), the third threaded hole (3 b) of the leveling weight (3) is connected with the first threaded hole (1 d) in the upper cover (1) through an inner hexagonal screw, a first through hole (1 e) is formed in a lower end plate (13) of the upper cover (1), a second through hole (21 b) is formed in a first upper end plate (213) of the vertical base (21), the first through hole (1 e) in the upper cover (1) is connected with the second through hole (21 b) in the vertical base (21) through an inner hexagonal screw, a fourth threaded hole (4 a) is formed in a bottom plate (4) of the leveling weight (3), the fourth threaded hole (4 a) of the suspension adapter plate is connected with the second threaded hole (21) through the upper cover (1) through the inner hexagonal screw, the second through hole (21) is uniformly distributed on the outer periphery of the second through hole (21) and is formed in a shape of a circular hole (212), the second through hole (21 a) is connected with the movable coil of the vibrating table through a screw.
4. The vibration and impact test fixture for the airborne suspension of claim 2, wherein a fourth through hole (22 b) is formed in a second upper end plate (223) of the horizontal base (22), a first through hole (1 e) in the upper cover (1) is connected with the fourth through hole (22 b) in the horizontal base (22) through an inner hexagon screw, a round hole is formed in the middle of the bottom of a third connecting plate (222) of the horizontal base (22), tenth through holes (22 a) are uniformly distributed in a radial shape on the periphery of the round hole, and the tenth through holes (22 a) are connected with a vibrating table sliding table through screws.
5. The vibration and impact test fixture for the airborne suspension of claim 1, wherein a second threaded hole (21 d) is formed in a second end wall plate (211) of the vertical base (21), a fifth through hole (5 a) is formed in a first vertical plate (51) of the flexible supporting vertical plate (5), and the second threaded hole (21 d) in the second end wall plate (211) is connected with the fifth through hole (5 a) in the first vertical plate (51) through a screw.
6. The vibration and impact test fixture for an airborne suspension according to claim 1, wherein a first waist-shaped hole (5 b) is formed in a first transverse plate (52) of the flexible supporting vertical plate (5), a connecting vertical plate through hole (6 a) is formed in a reversed trapezoid supporting beam (61) of the L-shaped connecting piece (62), a connecting supporting air bag through hole I (6 b), a connecting guiding bearing through hole (6 c), a sixth through hole (6 e), a second waist-shaped hole (6 f) and a connecting supporting air bag through hole II (6 g) are formed in a second transverse plate (622), a first waist-shaped hole (5 b) in the first transverse plate (52) is connected with the connecting vertical plate through hole (6 a) in the second transverse plate (622) through a screw, a seventh through hole I (71 a) is formed in four corners of a first upper connecting plate (71) of the guiding bearing (7), a seventh through hole II (72) of the first lower connecting plate (72) of the guiding bearing (7) is formed in four corners of the second connecting plate, a seventh through hole III (72 b) is formed in the second connecting plate (72) through a screw, a threaded hole (73) is formed in the second connecting plate (72 b) is formed in the second connecting vertical plate (72), the bearing support is characterized in that a seventh through hole I (71 a) on the first upper connecting plate (71) is connected with a connecting guide bearing through hole (6 c) on the second transverse plate (622) through a screw, an eighth through hole I (81 a) is arranged on four corners of a second upper connecting plate (81) of the support air bag (8), an eighth through hole II (82 a) is arranged on four corners of a second lower connecting plate (82) of the support air bag (8), the eighth through hole I (81 a) on the second upper connecting plate (81) is connected with a connecting support air bag through hole II (6 g) through the screw, a cylindrical bearing (73) penetrates through the sixth through hole (6 e), and the seventh through hole II (72 a) on the first lower connecting plate (72) and the eighth through hole II (82 a) on the second lower connecting plate (82) are connected with a vibrating table base through the screw.
7. The vibration and impact test fixture for the airborne suspension of claim 3, wherein the suspension adapter plate further comprises an adapter piece I (41) connected with the middle part of the bottom plate (4), and a horizontal through hole (4 b) is formed in the adapter piece I (41) and perpendicular to the fourth threaded hole (4 a).
8. The vibration and impact test fixture for the airborne suspension of claim 3, wherein the suspension adapter plate further comprises an adapter piece II (42) connected with the middle part of the bottom plate (4), and a vertical through hole (4 c) is formed in the adapter piece II (42) and is parallel to the fourth threaded hole (4 a).
9. The vibration and impact test fixture for the airborne suspension of claim 1, wherein the middle parts of the second upper connecting plate (81) and the second lower connecting plate (82) of the supporting air bag (8) are respectively provided with a third waist-shaped hole (81 b) and a fourth waist-shaped hole (82 b), two sides of the third waist-shaped hole (81 b) and the fourth waist-shaped hole (82 b) are respectively provided with a pair of third through holes (81 c) and a pair of fourth through holes (82 c), the middle parts of the upper top end and the lower top end of the rubber air bag (83) are respectively provided with a pair of sixth threaded holes (83 a) and an eighth through hole (83 b), the pair of sixth threaded holes (83 a) and the eighth through hole (83 b) are distributed in an isosceles triangle shape, the pair of sixth threaded holes (83 a) and the third through holes (81 c) of the rubber air bag (83) are connected through screws, and the other pair of sixth threaded holes (83 a) and the fourth through holes (82 c) of the rubber air bag (83) are connected through screws.
CN202322507172.5U 2023-09-15 2023-09-15 A vibration and impact test fixture for airborne suspended objects Active CN220819371U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202322507172.5U CN220819371U (en) 2023-09-15 2023-09-15 A vibration and impact test fixture for airborne suspended objects

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202322507172.5U CN220819371U (en) 2023-09-15 2023-09-15 A vibration and impact test fixture for airborne suspended objects

Publications (1)

Publication Number Publication Date
CN220819371U true CN220819371U (en) 2024-04-19

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202322507172.5U Active CN220819371U (en) 2023-09-15 2023-09-15 A vibration and impact test fixture for airborne suspended objects

Country Status (1)

Country Link
CN (1) CN220819371U (en)

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