CN220818516U - Shale brick roasting device capable of automatically feeding - Google Patents
Shale brick roasting device capable of automatically feeding Download PDFInfo
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- CN220818516U CN220818516U CN202322617311.XU CN202322617311U CN220818516U CN 220818516 U CN220818516 U CN 220818516U CN 202322617311 U CN202322617311 U CN 202322617311U CN 220818516 U CN220818516 U CN 220818516U
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- 239000011449 brick Substances 0.000 title claims abstract description 62
- 239000007921 spray Substances 0.000 claims description 12
- 210000003781 tooth socket Anatomy 0.000 claims description 5
- 238000001354 calcination Methods 0.000 claims description 4
- 239000000779 smoke Substances 0.000 claims description 4
- 238000010304 firing Methods 0.000 claims description 3
- 230000002457 bidirectional effect Effects 0.000 claims description 2
- 230000002146 bilateral effect Effects 0.000 claims description 2
- 239000000463 material Substances 0.000 claims description 2
- 239000003921 oil Substances 0.000 description 43
- 238000000034 method Methods 0.000 description 7
- 239000010779 crude oil Substances 0.000 description 6
- 230000008901 benefit Effects 0.000 description 3
- 239000004927 clay Substances 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000010285 flame spraying Methods 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 241000287828 Gallus gallus Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009435 building construction Methods 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 230000005284 excitation Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
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Abstract
The utility model discloses an automatic feeding shale brick roasting device which comprises a roasting kiln, an automatic feeding driving mechanism, an automatic roasting mechanism and a machine tool, wherein the automatic feeding driving mechanism is arranged on the roasting kiln; a roasting kiln: the upper end of the backing plate at the front end is symmetrically provided with a chute III; automatic feeding driving mechanism: the device is arranged at the front end of the roasting kiln; machine tool: pulleys are rotatably connected in brackets at four corners of the bottom end of the machine tool through pin shafts, the pulleys are in sliding connection with three vertically adjacent sliding grooves, the machine tool is matched with an automatic feeding driving mechanism, and lathe bars are respectively arranged at the left side and the right side of the upper end of the machine tool; automatic baking mechanism: the automatic feeding shale brick roasting device is arranged at the rear side of the inside of the roasting kiln, the PLC is arranged at the rear end of the roasting kiln, the input end of the PLC is electrically connected with an external power supply, the automatic feeding shale brick roasting device is used for realizing the automatic feeding and roasting of shale bricks, the driving mode is novel, the mechanical automation degree is higher, and the personnel participation degree is lower.
Description
Technical Field
The utility model relates to the technical field of shale brick production, in particular to an automatic feeding shale brick roasting device.
Background
Shale brick refers to a brick which is fired at high temperature by using shale brick and gangue as raw materials. The method has the characteristics of high strength, heat preservation, heat insulation, sound insulation and the like, has the greatest advantages that in the brick-concrete building construction using shale bricks as main building materials, the shale bricks have the same construction method as the traditional clay bricks, no special construction facilities or special tools are required to be added, the method is an optimal substitute for the traditional clay solid bricks, the shale bricks relate to forming, roasting and cooling shaping operations in the processing process, and the shale brick roasting needs special roasting assistance;
The existing partial shale brick roasting technology mainly comprises kiln holes and tunnel kiln roasting processes, a rack carrying shale bricks is placed on a traveling vehicle body by means of a track penetrating into the kiln holes, the traveling vehicle body slides on the track to realize feeding and discharging operations, then the kiln holes are penetrated into to realize roasting through an internal fixed flame spraying head, and a part of feeding is that motor driving wheels are arranged on the traveling vehicle body to lighten the workload of personnel feeding; the shale brick roasting device has the advantages that the labor participation is high, the continuity of feeding drive is poor when the shale bricks are roasted, the flaming position is required to be optimized, and therefore, the shale brick roasting device capable of automatically feeding is provided
Disclosure of utility model
The utility model aims to overcome the existing defects, and provides an automatic feeding shale brick roasting device which has novel driving mode of shale brick roasting feeding, better linkage, comprehensive firing and roasting of shale bricks and lower personnel participation, and can effectively solve the problems in the background technology.
In order to achieve the above purpose, the present utility model provides the following technical solutions: an automatic feeding shale brick roasting device comprises a roasting kiln, an automatic feeding driving mechanism, an automatic roasting mechanism and a machine tool;
a roasting kiln: the upper end of the backing plate at the front end is symmetrically provided with a chute III;
automatic feeding driving mechanism: the device is arranged at the front end of the roasting kiln;
Machine tool: pulleys are rotatably connected in brackets at four corners of the bottom end of the machine tool through pin shafts, the pulleys are in sliding connection with three vertically adjacent sliding grooves, the machine tool is matched with an automatic feeding driving mechanism, and lathe bars are respectively arranged at the left side and the right side of the upper end of the machine tool;
Automatic baking mechanism: the automatic feeding device is arranged at the rear side of the interior of the roasting kiln, has an automatic feeding function and is higher in mechanical automation degree when the shale bricks are roasted, the driving mode of shale brick roasting feeding is novel, the linkage is better, and the annularly distributed fire spraying units are comprehensive in fire spraying and roasting of the shale bricks, so that personnel participation is lower.
Further, the PLC is arranged at the rear end of the roasting kiln, the input end of the PLC is electrically connected with an external power supply, and the normal operation of each electric appliance is regulated and controlled.
Further, automatic feeding actuating mechanism includes motor one, screw rod, spout one, motor two, slider, gear and tooth's socket, motor one is fixed connection respectively in the mounting groove of the kiln wall of calcination kiln front end, spout one is offered respectively on the kiln wall of calcination kiln front end, spout one is linked together with the mounting groove respectively, the diapire of spout one all rotates through the bearing and is connected with the screw rod, the upper end and the output shaft fixed connection of vertical adjacent motor one of screw rod, the equal threaded connection in middle part of screw rod has the slider, slider all with spout one sliding connection, the guide way of lathe left and right sides respectively with horizontal adjacent slider sliding connection, the upper end of slider all is provided with motor two, the output shaft lower extreme of motor two all is provided with the gear, the gear all is located the notch of slider, the tooth's socket is evenly offered respectively in the left and right sides of lathe, the gear is connected with adjacent tooth's socket meshing respectively, the output of PLC controller is all connected to the equal electricity of input of motor one and motor two, realize the material loading unloading operation of continuity.
Further, the automatic baking mechanism comprises a spray head, an annular oil pipe, a support frame and an oil conveying pipe, wherein the support frames are respectively arranged on the upper sides of the inner rear ends of the baking kiln, the upper ends of the three support frames are fixedly connected with the outer surfaces of the annular oil pipe, the spray heads are respectively arranged at oil ports uniformly arranged at the bottom ends of the outer surfaces of the annular oil pipe, the oil conveying pipe is arranged on the rear wall of the baking kiln, the upper ends of the oil conveying pipe are communicated with the oil inlets of the annular oil pipe, the outer surfaces of the annular oil pipe are respectively provided with an igniter, the igniters are in one-to-one correspondence with the spray heads, and the input ends of the igniters are electrically connected with the output ends of the PLC to realize uniform flame spraying baking.
Further, the rear end of the left side of the roasting kiln is provided with an oil inlet which is communicated with an oil inlet of an oil conveying pipe and is convenient to be connected with an external oil pipe.
Further, the back end of the interior of the roasting kiln is symmetrically provided with a first supporting plate, the back end of the interior of the roasting kiln is provided with a second supporting plate, and the second supporting plate is positioned between the first two supporting plates to provide bottom support during roasting.
Further, an electronic control screen is arranged on the left side face of the PLC, and the electronic control screen is in bidirectional electric connection with the PLC, so that personnel can conveniently key in operation instructions.
Compared with the prior art, the utility model has the beneficial effects that: this shale brick roasting device of automatic feeding has following benefit:
Placing shale bricks to be roasted on the upper end between lathe bars of a machine tool, then entering instructions through an electronic control screen, enabling the electronic control screen to give the instructions to a PLC (programmable logic controller) controller, controlling a motor II to operate, driving a gear to rotate through the rotation of an output shaft of the motor II, enabling the gear to be meshed with tooth grooves on the machine tool, enabling guide grooves on the left side and the right side of the machine tool to slide respectively with sliding blocks which are transversely adjacent to each other, driving the machine tool to push the machine tool backwards to the position right above a first supporting plate and a second supporting plate in a roasting kiln, enabling the motor I to work to drive a screw to rotate, enabling the sliding blocks to move downwards to drive the machine tool to move downwards, enabling a placing seat below the shale bricks to be placed on the first supporting plate and the third supporting plate, enabling the machine tool to exit a roasting range, inputting crude oil into an annular oil pipe through an oil inlet and an oil conveying pipe, enabling the PLC controller to control an igniter arranged on the annular oil pipe to ignite, enabling crude oil sprayed out of a spray nozzle to continuously roast the shale bricks, and enabling the shale bricks to have a feeding function and a high mechanical automation degree when roasting the shale bricks are roasted, and the shale bricks are completely roasted.
Drawings
FIG. 1 is a schematic diagram of the structure of the present utility model;
FIG. 2 is an enlarged schematic view of the structure of the present utility model at A;
FIG. 3 is a schematic structural view of the automatic broiler of the present utility model.
In the figure: 1. the automatic feeding device comprises a roasting kiln, a2 automatic feeding driving mechanism, a 21 motor I, a 22 screw, a 23 machine tool 24 motor II, a 25 sliding block, a 26 gear, a 27 tooth socket, a3 support plate I, a 4 support plate II, a 5 sliding groove III, a 6 pulley, a 7 oil inlet, an 8 chimney, a 9 electronic control screen, a 10 lathe rib, an 11 automatic roasting mechanism, a 111 nozzle, a 112 annular oil pipe, a 113 support frame, a 114 oil pipe, a 12PLC controller and a 13 machine tool.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1-3, the present embodiment provides a technical solution: an automatic feeding shale brick roasting device comprises a roasting kiln 1, an automatic feeding driving mechanism 2, an automatic roasting mechanism 11 and a machine tool 13;
Firing kiln 1: the upper end of the backing plate at the front end is symmetrically provided with a chute III 5;
Automatic feeding actuating mechanism 2: the automatic feeding driving mechanism 2 is arranged at the front end of the roasting kiln 1, and comprises a first motor 21, a screw rod 22, a first sliding chute 23, a second motor 24, a sliding block 25, a gear 26 and a tooth socket 27, wherein the first motor 21 is fixedly connected in a mounting groove of a kiln wall at the front end of the roasting kiln 1, the first sliding chute 23 is respectively arranged on the kiln wall at the front end of the roasting kiln 1, the first sliding chute 23 is respectively communicated with the mounting groove, the bottom wall of the first sliding chute 23 is rotationally connected with the screw rod 22 through a bearing, the upper end of the screw rod 22 is fixedly connected with an output shaft of the vertically adjacent first motor 21, the middle part of the screw rod 22 is in threaded connection with the sliding block 25, the sliding block 25 is in sliding connection with the first sliding chute 23, guide grooves at the left side and the right side of the machine tool 13 are respectively in sliding connection with the horizontally adjacent sliding blocks 25, the upper ends of the sliding block 25 are respectively provided with the second motor 24, the lower ends of the output shafts of the second motor 24 are respectively provided with the gear 26, the gears 26 are positioned in the notches of the slide blocks 25, the tooth grooves 27 are respectively and uniformly arranged on the left side and the right side of the machine tool 13, the gears 26 are respectively and meshed with the adjacent tooth grooves 27, the input ends of the motor I21 and the motor II 24 are electrically connected with the output end of the PLC 12, the motor II 24 runs, the rotation of the gears 26 is driven by the rotation of the output shaft of the motor II 24, the gears 26 are meshed with the tooth grooves on the machine tool 13, the guide grooves on the left side and the right side of the machine tool 13 can slide with the slide blocks 25 which are transversely adjacent respectively, so that the machine tool 13 is driven to be pushed to the position right above the support plate I3 and the support plate II 4 in the roasting kiln 1, then the motor I21 works to drive the screw 22 to rotate, the screw 22 rotates to drive the slide blocks 25 to move downwards to drive the machine tool 13 to move downwards, and the shale bricks and the placing seats below the shale bricks are placed on the support plate I3 and the support plate III 4, machine tool 13 then exits the baking range;
Machine tool 13: the pulleys 6 are connected in the brackets at four corners of the bottom end of the machine tool, the pulleys 6 are in sliding connection with the vertically adjacent three sliding grooves 5, the machine tool 13 is matched with the automatic feeding driving mechanism 2, lathe bars 10 are respectively arranged at the left side and the right side of the upper end of the machine tool 13, and the pulleys 6 slide with the vertically adjacent three sliding grooves 5 in the entering and extracting processes of the machine tool 13 to provide sliding support;
Automatic baking mechanism 11: the automatic roasting mechanism 11 comprises a spray head 111, an annular oil pipe 112, supporting frames 113 and oil conveying pipes 114, wherein the supporting frames 113 are respectively arranged on the upper side of the inner rear end of the roasting kiln 1, the upper ends of the three supporting frames 113 are fixedly connected with the outer surface of the annular oil pipe 112, the spray heads 111 are respectively arranged at oil ports uniformly arranged at the bottom ends of the outer surfaces of the annular oil pipe 112, the oil conveying pipes 114 are arranged on the rear wall of the roasting kiln 1, the upper ends of the oil conveying pipes 114 are communicated with the oil inlets of the annular oil pipe 112, the left rear end of the roasting kiln 1 is provided with the oil inlets 7, the oil inlets 7 are communicated with the oil inlets of the oil conveying pipes 114, the outer surfaces of the annular oil pipe 112 are respectively provided with igniters, the igniters correspond to the spray heads 111 in a one-to-one position mode, the input ends of the igniters are electrically connected with the output ends of the PLC 12, the crude oil is input into the annular oil pipe 112 through the oil inlets 7 and the oil conveying pipes 114, the PLC 12 controls the igniters arranged on the annular oil pipe 112 to ignite the igniters, crude oil sprayed out of the spray heads 111, flames are sprayed out from the spray heads 111 to continuously roast shale bricks, and roasting is completed.
Wherein: the roasting kiln further comprises a PLC 12, the PLC 12 is arranged at the rear end of the roasting kiln 1, the input end of the PLC 12 is electrically connected with an external power supply, and the PLC 12 regulates and controls the normal operation of each electric appliance.
Wherein: the inside rear end bilateral symmetry of roasting kiln 1 is equipped with backup pad one 3, and the inside rear end of roasting kiln 1 is equipped with backup pad two 4, and backup pad two 4 are located between two backup pads one 3, and backup pad one 3 and backup pad two 4 provide the bottom support for shale brick roasting.
Wherein: a chimney 8 is arranged at the smoke outlet at the upper side of the left end of the roasting kiln 1, and generated smoke can be timely discharged through the chimney 8, so that smoke is prevented from being around.
Wherein: the left side of the PLC 12 is provided with an electronic control screen 9, the electronic control screen 9 is electrically connected with the PLC 12 in a two-way, the PLC 12 regulates and controls the electronic control screen 9, and personnel input instructions to the PLC 12 to regulate and control the operation of electric appliances according to shale brick roasting requirements through the electronic control screen 9.
The utility model provides an automatic feeding shale brick roasting device, which has the following working principle: when shale bricks are required to be baked, shale bricks to be baked are placed at the upper end between lathe bars 10 of a machine tool 13, then shale brick baking staff inputs an instruction through an electronic control screen 9, the electronic control screen 9 presents the instruction to a PLC (programmable logic controller) 12, the PLC 12 controls a motor II 24 to operate, thereby driving a gear 26 to rotate through the rotation of an output shaft of the motor II 24, the gear 26 is meshed with tooth grooves on the machine tool 13, as guide grooves on the left side and the right side of the machine tool 13 can slide with sliding blocks 25 which are transversely adjacent respectively, the machine tool 13 is driven to be pushed to the position right above a supporting plate I3 and a supporting plate II 4 in a baking kiln 1, then the motor I21 is operated to drive a screw 22 to rotate, the screw 22 is rotated to drive the sliding blocks 25 to move downwards to drive the machine tool 13 to move downwards, shale bricks and a placing seat below the shale bricks are placed on the supporting plate I and the supporting plate III 4, then the machine tool 13 exits from a baking range, crude oil is input into an annular oil pipe 112 through an oil inlet 7 and an oil conveying pipe 114, the PLC 12 controls an igniter arranged on the annular oil pipe 112 to ignite, crude oil sprayed out of the nozzle 111 is ignited, and the shale bricks are continuously baked from the nozzle 111, and the shale bricks are placed on the baking seat, and the shale bricks are baked, and the bricks are continuously, and the baking bricks are baked, and the bricks are continuously.
It should be noted that, the core chip of the PLC controller 12 disclosed in the above embodiment is a PLC single chip microcomputer, the specific model is siemens S7-200, the first motor 21 and the second motor 24 can be freely configured according to the practical application scenario, the proposal can be a YE3 motor single-phase series excitation motor, the electronic control panel 9 can be a 6AV2124-1 m 01-0a x0 kp1200 smart panel, the igniter can be a BWGD-05 high-energy igniter, and the PLC controller 12 controls the igniter, the electronic control panel 9, the first motor 21 and the second motor 24 to work by the methods commonly used in the prior art.
The foregoing description is only illustrative of the present utility model and is not intended to limit the scope of the utility model, and all equivalent structures or equivalent processes or direct or indirect application in other related technical fields are included in the scope of the present utility model.
Claims (8)
1. Automatic shale brick roasting device of material loading, its characterized in that: comprises a roasting kiln (1), an automatic feeding driving mechanism (2), an automatic roasting mechanism (11) and a machine tool (13);
Firing kiln (1): the upper end of the backing plate at the front end is symmetrically provided with a chute III (5) left and right;
Automatic feeding actuating mechanism (2): the device is arranged at the front end of the roasting kiln (1);
Machine tool (13): pulleys (6) are rotatably connected in brackets at four corners of the bottom end of the machine tool, the pulleys (6) are in sliding connection with vertically adjacent sliding grooves III (5), a machine tool (13) is matched with the automatic feeding driving mechanism (2), and lathe bars (10) are respectively arranged at the left side and the right side of the upper end of the machine tool (13);
Automatic baking mechanism (11): which is arranged at the rear side of the interior of the roasting kiln (1).
2. The automatic feeding shale brick roasting apparatus of claim 1, wherein: the roasting kiln further comprises a PLC (programmable logic controller) 12, wherein the PLC 12 is arranged at the rear end of the roasting kiln 1, and the input end of the PLC 12 is electrically connected with an external power supply.
3. An automatically fed shale brick roasting apparatus as claimed in claim 2, wherein: the automatic feeding driving mechanism (2) comprises a first motor (21), a screw rod (22), a first sliding groove (23), a second motor (24), a sliding block (25), a gear (26) and a tooth socket (27), wherein the first motor (21) is fixedly connected in a mounting groove of a kiln wall at the front end of the roasting kiln (1), the first sliding groove (23) is respectively arranged on the kiln wall at the front end of the roasting kiln (1), the first sliding groove (23) is respectively communicated with the mounting groove, the bottom wall of the first sliding groove (23) is respectively connected with the screw rod (22) through a bearing in a rotating way, the upper end of the screw rod (22) is fixedly connected with an output shaft of the vertically adjacent first motor (21), the middle part of the screw rod (22) is in threaded connection with the sliding block (25), the sliding block (25) is in sliding connection with the first sliding groove (23), the guide grooves at the left side and the right side of the machine tool (13) are respectively in sliding connection with the transversely adjacent sliding blocks (25), the lower ends of the second motor (24) are respectively arranged at the lower ends of the second motor (24), the gear (26) are respectively arranged in the tooth sockets (25) and are respectively and evenly meshed with the left and right side of the adjacent tooth sockets (27) respectively, the input ends of the first motor (21) and the second motor (24) are electrically connected with the output end of the PLC (12).
4. An automatically fed shale brick roasting apparatus as claimed in claim 2, wherein: the automatic baking mechanism (11) comprises a spray head (111), an annular oil pipe (112), a supporting frame (113) and an oil conveying pipe (114), wherein the supporting frames (113) are respectively arranged on the upper sides of the inner rear ends of the baking kiln (1), the upper ends of the three supporting frames (113) are fixedly connected with the outer surfaces of the annular oil pipe (112), the spray heads (111) are respectively arranged at oil ports uniformly arranged at the bottom ends of the outer surfaces of the annular oil pipe (112), the oil conveying pipe (114) is arranged on the rear wall of the baking kiln (1), the upper ends of the oil conveying pipe (114) are communicated with the oil inlets of the annular oil pipe (112), igniters are respectively arranged on the outer surfaces of the annular oil pipe (112), the igniters correspond to the spray heads (111) in one-to-one mode, and the input ends of the igniters are electrically connected with the output ends of the PLC (12).
5. The automatic feeding shale brick roasting apparatus of claim 4, wherein: an oil inlet (7) is formed in the rear end of the left side of the roasting kiln (1), and the oil inlet (7) is communicated with an oil inlet of an oil conveying pipe (114).
6. The automatic feeding shale brick roasting apparatus of claim 1, wherein: the inside rear end bilateral symmetry of calcination kiln (1) is equipped with backup pad one (3), and the inside rear end of calcination kiln (1) is equipped with backup pad two (4), and backup pad two (4) are located between two backup pads one (3).
7. The automatic feeding shale brick roasting apparatus of claim 1, wherein: a chimney (8) is arranged at the smoke outlet at the upper side of the left end of the roasting kiln (1).
8. An automatically fed shale brick roasting apparatus as claimed in claim 2, wherein: the left side of the PLC (12) is provided with an electronic control screen (9), and the electronic control screen (9) is electrically connected with the PLC (12) in a bidirectional manner.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322617311.XU CN220818516U (en) | 2023-09-26 | 2023-09-26 | Shale brick roasting device capable of automatically feeding |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322617311.XU CN220818516U (en) | 2023-09-26 | 2023-09-26 | Shale brick roasting device capable of automatically feeding |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220818516U true CN220818516U (en) | 2024-04-19 |
Family
ID=90674082
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322617311.XU Active CN220818516U (en) | 2023-09-26 | 2023-09-26 | Shale brick roasting device capable of automatically feeding |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220818516U (en) |
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2023
- 2023-09-26 CN CN202322617311.XU patent/CN220818516U/en active Active
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