CN220812524U - Uniform quenching equipment - Google Patents
Uniform quenching equipment Download PDFInfo
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- CN220812524U CN220812524U CN202322078205.9U CN202322078205U CN220812524U CN 220812524 U CN220812524 U CN 220812524U CN 202322078205 U CN202322078205 U CN 202322078205U CN 220812524 U CN220812524 U CN 220812524U
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- 238000010791 quenching Methods 0.000 title claims abstract description 57
- 230000000171 quenching effect Effects 0.000 title claims abstract description 52
- 238000001816 cooling Methods 0.000 claims abstract description 38
- 238000010438 heat treatment Methods 0.000 claims abstract description 32
- 238000007599 discharging Methods 0.000 claims abstract description 22
- 238000007664 blowing Methods 0.000 claims abstract description 6
- 239000002351 wastewater Substances 0.000 claims description 28
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 23
- 230000005540 biological transmission Effects 0.000 claims description 13
- 239000010865 sewage Substances 0.000 claims description 3
- 239000002184 metal Substances 0.000 abstract description 50
- 239000007921 spray Substances 0.000 abstract description 13
- 239000000498 cooling water Substances 0.000 abstract description 12
- 238000000034 method Methods 0.000 description 7
- 229910000831 Steel Inorganic materials 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 229910001566 austenite Inorganic materials 0.000 description 1
- 229910001563 bainite Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 229910000734 martensite Inorganic materials 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Abstract
The utility model discloses uniform quenching equipment, which relates to the technical field of quenching equipment and comprises a base and a quenching assembly, wherein a supporting rod is fixed at the top of the base, a heating box is arranged on the side surface of the supporting rod, the quenching assembly is arranged on the left side of the heating box, the quenching assembly comprises a cooling box, a spray head, a drain outlet, a filter screen, a first annular discharging plate and a fan, the spray head is arranged on the inner wall of the cooling box, and the drain outlet is arranged at the bottom of the cooling box. This even quenching equipment passes through motor drive with required quenching metal and drives the movable block and remove on the lead screw surface to place metal on the first annular blowing board in the cooling tank through moving the subassembly, then drive belt drive structure by servo motor and rotate, let the metal quench while rotating, make the cooling water can evenly spray and quench at the metal surface, and then slowly cool down the metal surface, avoid the metal to take place the fracture because of the too big difference in temperature inside and outside the metal.
Description
Technical Field
The utility model relates to the technical field of quenching equipment, in particular to uniform quenching equipment.
Background
The quenching of the metal is to heat the steel metal to above a critical temperature, keep the temperature for a certain time and then cool the steel metal at a cooling speed greater than the critical cooling speed, so as to obtain an unbalanced structure mainly comprising martensite, and a heat treatment process method for obtaining bainite or keeping single-phase austenite according to the requirement is also available, wherein the quenching is the most widely applied industrial process method in the heat treatment process of the steel metal, and the most common quenching modes include water cooling quenching, oil cooling quenching, air cooling quenching, vacuum quenching and the like.
When the metal is heated, most of the heated metal is directly placed in cooling water for cooling, and the temperature difference between the internal temperature of the metal and the temperature of the cooling water is too large due to sudden cooling of the metal, so that the metal structure is damaged, and the metal is broken.
Accordingly, in view of the above, research and improvement have been made on the conventional structure and the conventional defects, and a uniform quenching apparatus has been proposed.
Disclosure of utility model
The utility model aims to provide uniform quenching equipment for solving the problems in the background technology.
In order to achieve the above purpose, the present utility model provides the following technical solutions: the utility model provides a even quenching equipment, includes base and quenching subassembly, the base top is fixed with the bracing piece, and the bracing piece side is provided with the heating cabinet, the quenching subassembly sets up in the heating cabinet left side, and the quenching subassembly includes cooling tank, shower nozzle, drain, filter screen, first annular blowing board and fan, the cooling tank inner wall is provided with the shower nozzle, and the drain has been seted up to the cooling tank bottom, the drain top is provided with the filter screen, and the drain right side is provided with first annular blowing board, the cooling tank top is provided with the fan.
Furthermore, the left side of the cooling box is provided with a water tank, and the inner wall of the cooling box is symmetrically provided with spray heads.
Further, the left side of the spray head is connected with a water outlet pipe, and the bottom of the water outlet pipe is connected with a water tank.
Further, waste water circulation structure is connected with the drain bottom, and waste water circulation structure passes through the fan and is connected in the water tank.
Further, the heating cabinet top is the opening form, and the heating cabinet bottom is provided with the annular flitch of second, and second annular flitch bottom is connected with belt drive structure simultaneously.
Further, the output end of the servo motor is connected with a belt transmission structure, and the second annular discharging plate is connected with the first annular discharging plate through the belt transmission structure.
Further, the bracing piece top is fixed with the dead lever, and the dead lever surface is provided with the removal subassembly, the removal subassembly includes lead screw, motor, movable block and traction lever, and lead screw one end is fixed with first motor, the lead screw surface runs through has the movable block, and the lead screw side is provided with the traction lever.
Further, the bottom of the moving block is connected with an electric telescopic rod, and the bottom of the electric telescopic rod is connected with a clamping block.
The utility model provides uniform quenching equipment, which has the following beneficial effects:
1. this even quenching equipment passes through motor drive with required quenching metal and drives the movable block and remove on the lead screw surface to place metal on the first annular blowing board in the cooling tank through moving the subassembly, then drive belt drive structure by servo motor and rotate, let the metal quench while rotating, make the cooling water can evenly spray and quench at the metal surface, and then slowly cool down the metal surface, avoid the metal to take place the fracture because of the too big difference in temperature inside and outside the metal.
2. According to the uniform quenching equipment, after the wastewater subjected to cooling quenching is filtered by the filter screen at the sewage outlet, the wastewater flows into the wastewater circulation structure and is cooled by the fan, so that the wastewater is collected to prevent environmental pollution, and the wastewater treated by the wastewater circulation structure flows back to the water tank, so that the wastewater can be recycled, and the waste of water resources can be avoided.
Drawings
FIG. 1 is a schematic cross-sectional view of a uniform quenching apparatus according to the present utility model;
FIG. 2 is a schematic diagram of a heating box structure of a uniform quenching apparatus according to the present utility model;
FIG. 3 is a schematic top view of a uniform quenching apparatus according to the present utility model;
Fig. 4 is a schematic perspective view of a heating box of the uniform quenching apparatus according to the present utility model.
In the figure: 1. a base; 2. a support rod; 3. a heating box; 4. a quenching assembly; 401. a cooling box; 402. a spray head; 403. a sewage outlet; 404. a filter screen; 405. a first annular blanking plate; 406. a blower; 5. a water tank; 6. a water outlet pipe; 7. a wastewater circulation structure; 8. a second annular discharge plate; 9. a belt drive structure; 10. a servo motor; 11. a fixed rod; 12. a moving assembly; 1201. a screw rod; 1202. a first motor; 1203. a moving block; 1204. a traction rod; 13. an electric telescopic rod; 14. and clamping blocks.
Detailed Description
Embodiments of the present utility model are described in further detail below with reference to the accompanying drawings and examples. The following examples are illustrative of the utility model but are not intended to limit the scope of the utility model.
As shown in fig. 1-2 and 4, the quenching device comprises a base 1 and a quenching assembly 4, and is characterized in that: the top of the base 1 is fixedly provided with a supporting rod 2, the side surface of the supporting rod 2 is provided with a heating box 3, a quenching component 4 is arranged on the left side of the heating box 3, the quenching component 4 comprises a cooling box 401, a spray head 402, a drain outlet 403, a filter screen 404, a first annular discharging plate 405 and a fan 406, the inner wall of the cooling box 401 is provided with the spray head 402, the bottom of the cooling box 401 is provided with the drain outlet 403, the top of the drain outlet 403 is provided with the filter screen 404, the right side of the drain outlet 403 is provided with the first annular discharging plate 405, the top of the cooling box 401 is provided with a fan 406, the left side of the cooling box 401 is provided with a water tank 5, the inner wall of the cooling box 401 is symmetrically provided with the spray head 402, the left side of the spray head 402 is connected with a water outlet pipe 6, the bottom of the water outlet pipe 6 is connected with the water tank 5, the bottom of the drain outlet 403 is connected with a wastewater circulation structure 7, and the wastewater circulation structure 7 is connected with the water tank 5 through the fan 406;
The method comprises the following specific operations that when metal enters the heating box 3 and then is placed on the second annular discharging plate 8, the servo motor 10 is opened to enable the second annular discharging plate 8 to rotate through the belt transmission structure 9, the metal is heated uniformly in the heating box 3, after the metal is heated in the heating box 3, the electric telescopic rod 13 is controlled to take the metal out of the heating box 3 and then move the metal to the cooling box 401 through the moving assembly 12, the metal is placed on the first annular discharging plate 405, the belt transmission structure 9 drives the first annular discharging plate 405 to rotate, then the spray head 402 is used for spraying cooling water in the water tank 5 onto the surface of the metal for quenching, the sprayed cooling water enters the drain outlet 403 through the filter screen 404 and then enters the wastewater circulation structure 7, when the metal passes through the fan 406 at the top of the cooling box 401, the residual cooling water on the surface of the metal is treated cleanly, meanwhile, the cooled wastewater in the wastewater circulation structure 7 can be cooled, and the cooled wastewater can flow back to the water tank 5 from the circulation structure 7 for utilization.
As shown in fig. 1-2, the top of the heating box 3 is in an opening shape, a second annular discharging plate 8 is arranged at the bottom of the heating box 3, a belt transmission structure 9 is connected to the bottom of the second annular discharging plate 8, the output end of a servo motor 10 is connected with the belt transmission structure 9, the second annular discharging plate 8 is connected with a first annular discharging plate 405 through the belt transmission structure 9, a fixing rod 11 is fixed at the top of the supporting rod 2, a moving assembly 12 is arranged on the surface of the fixing rod 11, the moving assembly 12 comprises a screw rod 1201, a motor 1202, a moving block 1203 and a traction rod 1204, one end of the screw rod 1201 is fixed with a first motor 1202, the surface of the screw rod 1201 penetrates through the moving block 1203, the traction rod 1204 is arranged on the side surface of the screw rod 1201, an electric telescopic rod 13 is connected to the bottom of the moving block 1203, and a clamping block 14 is connected to the bottom of the electric telescopic rod 13;
The method comprises the following specific operations that firstly, metal is placed on a second annular discharging plate 8 at the bottom of a heating box 3, then a servo motor 10 is opened to enable the second annular discharging plate 8 to rotate through a belt transmission structure 9, then an electric telescopic rod 13 is controlled to take out the metal from the heating box 3, the metal is placed in a cooling box 401 through a moving assembly 12, the metal is placed on a first annular discharging plate 405, the belt transmission structure 9 drives the first annular discharging plate 405 to rotate, then a spray head 402 is used for quenching the metal surface, sprayed cooling water enters a drain outlet 403 through a filter screen 404 and then enters a waste water circulation structure 7 from the drain outlet 403, when the metal passes through a fan 406 at the top of the cooling box 401, the residual cooling water on the metal surface is treated cleanly, meanwhile, the cooled waste water in the waste water circulation structure 7 can be cooled, and the cooled waste water flows back to a water tank 5 from the waste water circulation structure 7, so that the waste water can be recycled.
To sum up, as shown in fig. 1-4, when the uniform quenching apparatus is used, firstly, after metal is moved to the upper side of a heating box 3 through a moving component 12, an electric telescopic rod 13 is controlled to put the metal into the heating box 3 through a discharge port, when the metal enters the heating box 3 and then is placed on a second annular discharge plate 8, a servo motor 10 is opened to drive the second annular discharge plate 8 at the top through a belt transmission structure 9 to rotate, when the metal is heated in the heating box 3, then the electric telescopic rod 13 is controlled to take the metal out of the heating box 3, then the metal is moved to the inside of a cooling box 401 through the moving component 12, and then is placed on a first annular discharge plate 405, the first annular discharge plate 405 is rotated under the driving of the belt transmission structure 9, then cooling water in a water tank 5 is sprayed on the surface of the metal to quench, the sprayed cooling water is filtered through a filter screen 404 at the bottom of the cooling box 401, the waste water enters the inside of a waste water circulation structure 7 through a water port 403, and the waste water is cooled while the waste water is treated through a fan 406 to treat the residual cooling water;
The control pneumatic rod extrusion utilizes the clamp block 14 to clamp the metal in the middle, then the first motor 1202 is opened to enable the first motor 1202 to drive the screw rod 1201 to rotate, the screw rod 1201 rotates to drive the moving block 1203 to move, the traction rod 1204 prevents the moving block 1203 from rotating in the moving process and plays a role in stabilizing the moving block 1203, the moving block 1203 moves and simultaneously drives the lower part to be connected with the electric telescopic rod 13 to move together, the metal to be heated is displaced to the upper part of the heating box 3 through the clamp block 14, and then the metal is placed on the second annular discharging plate 8 in the heating box 3.
The embodiments of the utility model have been presented for purposes of illustration and description, and are not intended to be exhaustive or limited to the utility model in the form disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments were chosen and described in order to best explain the principles of the utility model and the practical application, and to enable others of ordinary skill in the art to understand the utility model for various embodiments with various modifications as are suited to the particular use contemplated.
Claims (8)
1. The utility model provides a even quenching equipment, includes base (1), quenching subassembly (4) and servo motor (10), its characterized in that: the base (1) top is fixed with bracing piece (2), and bracing piece (2) side is provided with heating cabinet (3), quenching subassembly (4) set up in heating cabinet (3) left side, and quenching subassembly (4) are including cooling tank (401), shower nozzle (402), drain (403), filter screen (404), first annular blowing board (405) and fan (406), cooling tank (401) inner wall is provided with shower nozzle (402), and drain (403) have been seted up to cooling tank (401) bottom, drain (403) top is provided with filter screen (404), and drain (403) right side is provided with first annular blowing board (405), cooling tank (401) top is provided with fan (406).
2. A uniform quenching apparatus as claimed in claim 1 wherein: the left side of cooling tank (401) is provided with water tank (5), and cooling tank (401) inner wall symmetry is provided with shower nozzle (402).
3. A uniform quenching apparatus as claimed in claim 1 wherein: the left side of shower nozzle (402) is connected with outlet pipe (6), and outlet pipe (6) bottom is connected with water tank (5).
4. A uniform quenching apparatus as claimed in claim 1 wherein: the bottom of the sewage outlet (403) is connected with a wastewater circulation structure (7), and the wastewater circulation structure (7) is connected with the water tank (5) through a fan (406).
5. A uniform quenching apparatus as claimed in claim 1 wherein: the top of the heating box (3) is in an opening shape, a second annular discharging plate (8) is arranged at the bottom of the heating box (3), and meanwhile, a belt transmission structure (9) is connected to the bottom of the second annular discharging plate (8).
6. A uniform quenching apparatus as claimed in claim 5 wherein: the output end of the servo motor (10) is connected with a second annular discharging plate (8), and the servo motor (10) is connected with the first annular discharging plate (405) through a belt transmission structure (9).
7. A uniform quenching apparatus as claimed in claim 1 wherein: the utility model discloses a movable support is characterized in that a fixed rod (11) is fixed at the top of a support rod (2), a movable assembly (12) is arranged on the surface of the fixed rod (11), the movable assembly (12) comprises a screw rod (1201), a motor (1202), a movable block (1203) and a traction rod (1204), a first motor (1202) is fixed at one end of the screw rod (1201), the movable block (1203) penetrates through the surface of the screw rod (1201), and the traction rod (1204) is arranged on the side face of the screw rod (1201).
8. A uniform quenching apparatus as claimed in claim 7 wherein: the bottom of the moving block (1203) is connected with an electric telescopic rod (13), and the bottom of the electric telescopic rod (13) is connected with a clamping block (14).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322078205.9U CN220812524U (en) | 2023-08-03 | 2023-08-03 | Uniform quenching equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322078205.9U CN220812524U (en) | 2023-08-03 | 2023-08-03 | Uniform quenching equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220812524U true CN220812524U (en) | 2024-04-19 |
Family
ID=90674523
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322078205.9U Active CN220812524U (en) | 2023-08-03 | 2023-08-03 | Uniform quenching equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220812524U (en) |
-
2023
- 2023-08-03 CN CN202322078205.9U patent/CN220812524U/en active Active
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