CN220804772U - Liquid particle counter for oil monitoring - Google Patents
Liquid particle counter for oil monitoring Download PDFInfo
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- CN220804772U CN220804772U CN202322518738.4U CN202322518738U CN220804772U CN 220804772 U CN220804772 U CN 220804772U CN 202322518738 U CN202322518738 U CN 202322518738U CN 220804772 U CN220804772 U CN 220804772U
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- transparent liquid
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- 239000007788 liquid Substances 0.000 title claims abstract description 149
- 239000002245 particle Substances 0.000 title claims abstract description 40
- 238000012544 monitoring process Methods 0.000 title claims abstract description 31
- 238000001514 detection method Methods 0.000 claims abstract description 31
- 230000007246 mechanism Effects 0.000 claims abstract description 23
- 238000004140 cleaning Methods 0.000 claims abstract description 15
- 238000012545 processing Methods 0.000 claims description 13
- 244000309464 bull Species 0.000 claims description 6
- 230000008878 coupling Effects 0.000 claims description 3
- 238000010168 coupling process Methods 0.000 claims description 3
- 238000005859 coupling reaction Methods 0.000 claims description 3
- 239000012535 impurity Substances 0.000 abstract description 21
- 230000000694 effects Effects 0.000 abstract description 9
- 230000002035 prolonged effect Effects 0.000 abstract description 2
- 239000012530 fluid Substances 0.000 description 23
- 238000009825 accumulation Methods 0.000 description 3
- 230000003287 optical effect Effects 0.000 description 3
- 230000000007 visual effect Effects 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 239000008187 granular material Substances 0.000 description 2
- 230000003760 hair shine Effects 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000000149 penetrating effect Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 238000005286 illumination Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
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Abstract
The utility model belongs to the technical field of oil detection, in particular to a liquid particle counter for oil monitoring, which comprises a base, wherein a liquid discharge pipe is fixedly arranged at one end of a transparent liquid pipe, a first driving motor is fixedly arranged at one side of the top end of the circumferential surface of the liquid discharge pipe through a first fixing frame, the output end of the first driving motor is fixedly connected with a rotating rod through a coupler, and a plurality of groups of cleaning brushes are arranged on the circumferential surface of the rotating rod in an array manner; the transparent liquid tube is characterized in that an array of vibration mechanisms are arranged on the circumferential surface of the top end of the transparent liquid tube, a second driving motor is fixedly arranged at one end of the inside of the shell, a rotating shaft is fixedly arranged at the output end of the second driving motor, an eccentric wheel is fixedly arranged on the circumferential surface of the rotating shaft, and impurities on the inner tube wall of the transparent liquid tube are vibrated and removed, so that the cleaning effect of the transparent liquid tube is improved, and the service life and the detection accuracy of a liquid particle counter for oil monitoring are prolonged.
Description
Technical Field
The utility model belongs to the technical field of oil detection, and particularly relates to a liquid particle counter for oil monitoring.
Background
The liquid particle counter for oil monitoring has wide application in the fields of industry and machinery, is mainly used for monitoring and maintaining an oil system, has the important effects in the fields that through detecting and counting particles in oil, equipment faults can be timely found and diagnosed, the service life of the equipment is predicted in advance, effective maintenance and optimization of the performance and reliability of the equipment are facilitated, downtime and maintenance cost are reduced, and the liquid particle counter is also beneficial to optimizing oil management, prolonging the service life of the equipment and reducing energy consumption and environmental pollution.
The existing liquid particle counter for oil monitoring mainly comprises the following parts: the light source, the detection unit, the processing unit and the display unit are operated according to the following principles: the light source irradiates light to the position where the oil enters the counter through the lens system, when particles exist in the oil, the particles scatter the light, the scattered light is received by the receiving detector, and the detector converts the light signal into an electric signal and transmits the electric signal to the processing unit.
When the liquid particle counter for monitoring the oil liquid in the prior art detects the oil liquid, impurities or particles existing in the oil liquid can be attached to the pipe wall in a time increasing way, so that the detection efficiency and accuracy of the liquid particle counter for monitoring the oil liquid are greatly affected by impurity accumulation; therefore, a liquid particle counter for oil monitoring is proposed to solve the above problems.
Disclosure of utility model
In order to make up the defect of the existing liquid particle counter for oil monitoring, the problem that impurities or particles existing in oil can be attached to a pipe wall when the liquid particle counter for oil monitoring detects the oil in a time increasing manner, so that impurity accumulation greatly influences the detection efficiency and accuracy of the liquid particle counter for oil monitoring on the oil is solved.
The technical scheme adopted for solving the technical problems is as follows: the utility model discloses a liquid particle counter for oil monitoring, which comprises a base, wherein a supporting plate is fixedly arranged on one side of the top end of the base, a detection box is fixedly arranged on one side of the supporting plate, transparent liquid pipes are fixedly arranged on two sides of the detection box in a penetrating manner, a liquid discharge pipe is fixedly arranged at one end of each transparent liquid pipe, a rotating rod is fixedly connected to the output end of each first driving motor through a coupling, the rotating rod rotates and penetrates into the transparent liquid pipes, a plurality of groups of cleaning brushes are arranged on the circumferential surface of each rotating rod in an array manner, and after the device is used, the cleaning brushes can clean the pipe walls, so that the service life of the liquid particle counter for oil monitoring is prolonged.
Preferably, array is provided with array vibration mechanism on the top periphery of transparent liquid pipe, vibration mechanism includes the second mount, the bottom mounting of second mount sets up on the periphery top of transparent liquid pipe, the fixed casing that is provided with in top of second mount, the fixed second driving motor that is provided with in inside one end of casing, the fixed pivot that is provided with of output of second driving motor, fixed eccentric wheel that is provided with on the periphery of pivot, cooperation through vibration mechanism makes the clearance of impurity on the transparent liquid pipe wall more thoroughly.
Preferably, a laser diode is fixedly arranged on one side of the inner wall of the detection box, the laser diode and the transparent liquid pipe are kept on the same horizontal line, the laser diode irradiates oil flowing through the transparent liquid pipe, and the model of the laser diode is 650nmLD.
Preferably, a supporting rod is fixedly arranged at one side of the bottom end of the inside of the detection box, a lens is fixedly arranged at the top end of the supporting rod, a photodiode is fixedly arranged at one side of the inner wall of the detection box, the photodiode, the lens, the transparent liquid tube and the laser diode are all arranged on the same horizontal plane, the lens amplifies a light source emitted by the laser diode, the photodiode converts an optical signal into an electric signal, and the model of the photodiode is BPW34.
Preferably, one side of backup pad is provided with the liquid pump through the fixed fixing frame of third, the liquid outlet end fixed connection of liquid pump is in transparent liquid pipe's one end, the fixed liquid suction pipe that is provided with in liquid suction port position of liquid pump, the fixed liquid bottle that waits to detect that is provided with in top one side of base, the inside of waiting to detect the liquid bottle is inserted to the one end of liquid suction pipe, the fixed liquid bottle that is provided with in top one side of base is stored out, the one end of drain pipe inserts out liquid and stores the bottle in setting, will wait to detect the interior fluid pump of liquid bottle and go into transparent liquid intraductal detection through the liquid pump.
Preferably, the top of backup pad is fixed and is provided with the roof, the fixed display screen that is provided with in top one side of roof, the built-in data processing unit of display screen, and data processing unit is connected with photodiode data line, through the cooperation of data processing unit and photodiode, analyzes the optical signal and is given the staff by the display screen visual display.
The utility model has the beneficial effects that:
The utility model provides a liquid particle counter for oil monitoring, which aims to prevent impurities or particles existing in oil from being attached to a pipe wall when the liquid particle counter for oil monitoring detects the oil, so that impurity accumulation greatly influences the detection efficiency and accuracy of the liquid particle counter for oil monitoring on the oil, the inner wall of a transparent liquid pipe needs to be cleaned, when a worker finishes detecting the oil, a first driving motor is started, a rotating rod is driven by the first driving motor to rotate, a cleaning brush is driven by the rotating rod to rotate, residual impurities accumulated on the inner wall of the transparent liquid pipe are removed by the cleaning brush, a second driving motor in a vibration mechanism is started by the worker, a rotating shaft is driven by the second driving motor to rotate, an eccentric wheel is driven by the rotating shaft to rotate, and when the eccentric wheel rotates, an outward force effect is generated by centrifugal force of the eccentric wheel, so that the vibration mechanism generates reciprocating linear vibration, the cleaning effect on the impurities on the inner wall of the transparent liquid pipe is removed, the cleaning effect on the transparent liquid pipe is improved, and the service life and the detection accuracy of the liquid particle counter for oil monitoring are improved.
Drawings
The accompanying drawings, which are included to provide a further understanding of the utility model and are incorporated in and constitute a part of this specification, illustrate embodiments of the utility model and together with the description serve to explain the utility model and do not constitute a limitation on the utility model. In the drawings:
FIG. 1 is a perspective view of the whole;
FIG. 2 is a cross-sectional view of the cartridge;
FIG. 3 is a cross-sectional view of the upper housing of the vibration mechanism;
FIG. 4 is an enlarged cross-sectional view of one end of the transparent liquid tube;
Legend description:
1. A base; 2. a support plate; 3. a detection box; 4. a transparent liquid tube; 5. a liquid discharge pipe; 6. a pipette; 7. a first fixing frame; 8. a first driving motor; 9. a rotating rod; 10. a cleaning brush; 11. the second fixing frame; 12. a housing; 13. a second driving motor; 14. a rotating shaft; 15. an eccentric wheel; 16. a laser diode; 17. a support rod; 18. a lens; 19. a photodiode; 20. a third fixing frame; 21. a liquid pump; 22. a liquid bottle to be detected; 23. a liquid outlet storage bottle; 24. a top plate; 25. a display screen; A. and a vibration mechanism.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Specific examples are given below.
Referring to fig. 1-4, the liquid particle counter for oil monitoring of the present utility model includes a base 1, a supporting plate 2 is fixedly disposed at one side of a top end of the base 1, a detection box 3 is fixedly disposed at one side of the supporting plate 2, transparent liquid pipes 4 are fixedly disposed at two sides of the detection box 3 in a penetrating manner, a liquid drain pipe 5 is fixedly disposed at one end of the transparent liquid pipe 4, a first driving motor 8 is fixedly disposed at one side of a top end of a circumferential surface of the liquid drain pipe 5 through a first fixing frame 7, an output end of the first driving motor 8 is fixedly connected with a rotating rod 9 through a coupling, the rotating rod 9 rotates and penetrates into the transparent liquid pipe 4, and a plurality of groups of cleaning brushes 10 are disposed on a circumferential surface of the rotating rod 9 in an array manner; the array is provided with array vibration mechanism A on the top periphery of transparent liquid pipe 4, vibration mechanism A includes second mount 11, the bottom mounting of second mount 11 sets up on the periphery top of transparent liquid pipe 4, the fixed casing 12 that is provided with in top of second mount 11, the inside one end of casing 12 is fixed to be provided with second driving motor 13, the fixed pivot 14 that is provided with of output of second driving motor 13, fixed eccentric wheel 15 that is provided with on the periphery of pivot 14, during operation, in order to prevent that liquid particle counter for fluid monitoring from being in the increase of time when detecting fluid impurity or granule that exists in fluid can be attached to the pipe wall, forms impurity and piles up the detection efficiency and the degree of accuracy that influence fluid particle counter for fluid monitoring greatly to fluid, needs to clean transparent liquid pipe 4 inner wall, and after the fluid detection is finished to the staff, first driving motor 8 drive bull stick 9 and drive cleaning brush 10 rotation, cleaning brush 10 pile up remaining impurity motor on the inner wall of transparent liquid pipe 4, and open the motor simultaneously, second driving motor 13 that the inner diameter of rotation mechanism A drives the eccentric wheel 14 when the vibration mechanism A drives the inner diameter of a vibration mechanism, and the vibration mechanism is driven by the eccentric wheel 14, and the vibration mechanism is driven to the inner diameter of a vibration mechanism is improved, and the vibration mechanism is driven to the inner diameter of the rotating to be 15 when the vibration mechanism is driven to be in the vibration mechanism is driven to the inner diameter of the inner wall of transparent liquid pipe 4, and the vibration effect is improved, and the vibration effect is driven to be driven to the inner diameter of the inner wall is driven and reciprocally and is driven.
Further, a laser diode 16 is fixedly arranged on one side of the inner wall of the detection box 3, and the laser diode 16 and the transparent liquid tube 4 are kept on the same horizontal line; a supporting rod 17 is fixedly arranged at one side of the bottom end of the inside of the detection box 3, a lens 18 is fixedly arranged at the top end of the supporting rod 17, a photodiode 19 is fixedly arranged at one side of the inner wall of the detection box 3, and the photodiode 19, the lens 18, the transparent liquid tube 4 and the laser diode 16 are all arranged on the same horizontal plane; a liquid pump 21 is fixedly arranged on one side of the support plate 2 through a third fixing frame 20, a liquid outlet end of the liquid pump 21 is fixedly connected to one end of the transparent liquid pipe 4, a liquid suction pipe 6 is fixedly arranged at a liquid suction port of the liquid pump 21, a liquid bottle 22 to be detected is fixedly arranged on one side of the top end of the base 1, one end of the liquid suction pipe 6 is inserted into the liquid bottle 22 to be detected, a liquid storage bottle 23 is fixedly arranged on one side of the top end of the base 1, and one end of the liquid discharge pipe 5 is inserted into the liquid storage bottle 23; the top of backup pad 2 is fixed and is provided with roof 24, the fixed display screen 25 that is provided with in top one side of roof 24, the built-in data processing unit of display screen 25, and data processing unit is connected with photodiode 19 data line, during operation, the staff need operate the inside impurity of fluid to be detected with the liquid particle counter and detect, first staff pour the fluid to be detected into to detect in the liquid bottle 22, later start liquid pump 21, liquid pump 21 work pumps the fluid in the liquid bottle 22 to transparent liquid pipe 4 through liquid suction pipe 6, when the fluid flows to detect in the box 3, laser diode 16 carries out the light source to the fluid in the transparent liquid pipe 4 and shines, the impurity in the fluid forms the shadow under the illumination of light source, the back light source gets into lens 18, lens 18 amplifies the light source, the light source after amplifying shines the light source receiving end of photodiode 19, photodiode 19 converts the light signal into the electrical signal and sends to the built-in data processing unit of display screen 25, the data processing unit carries out the electrical signal analysis, and give the visual fluid of data after the analysis through liquid pump 21 work and give the visual display screen to the staff and carry out the fluid storage to the place of liquid discharge to the staff after the fluid flow to detect in the liquid pipe 23 and store in the temporary liquid drain to the place of the staff.
Working principle: the method comprises the steps that a worker needs to operate a liquid particle counter for monitoring oil to detect impurities in the oil to be detected, firstly, the worker fills the oil to be detected into a liquid bottle 22 to be detected, then a liquid pump 21 is started, the liquid pump 21 works to pump the oil in the liquid bottle 22 to be detected into a transparent liquid pipe 4 through a liquid suction pipe 6, when the oil flows into a detection box 3, a laser diode 16 irradiates the oil in the transparent liquid pipe 4 with a light source, the impurities in the oil form shadows under the irradiation of the light source, a rear light source enters a lens 18, the lens 18 amplifies the light source, the amplified light source irradiates a light source receiving end of a photodiode 19, the photodiode 19 converts an optical signal into an electrical signal and sends the electrical signal to a data processing unit arranged in a display screen 25, the data processing unit analyzes the electrical signal, the analyzed data is visualized through the display screen 25 to the worker, the detected oil flows into a liquid discharge pipe 5 to be temporarily stored;
In order to prevent that impurity or granule that exists in the fluid in fluid liquid particle counter when detecting fluid liquid can adhere to on the pipe wall in the increase of time, form impurity to pile up the detection efficiency and the degree of accuracy that influence fluid liquid particle counter for monitoring greatly to fluid, need clean transparent liquid pipe 4 inner wall, after the staff finishes detecting fluid liquid, start first driving motor 8, first driving motor 8 drives bull stick 9 and rotates, bull stick 9 drives cleaning brush 10 and rotates, cleaning brush 10 piles up remaining impurity with transparent liquid pipe 4 inner wall and clears away, second driving motor 13 in the vibration mechanism A is opened to the staff simultaneously, second driving motor 13 drives pivot 14 and rotates, pivot 14 drives eccentric wheel 15 and rotates, when eccentric wheel 15 is rotatory, its centrifugal force can produce an outside force effect for vibration mechanism A produces reciprocating type linear vibration, vibrate the impurity on the pipe wall in transparent liquid pipe 4 and clear, transparent liquid pipe 4's clean effect has been improved, and oil liquid particle counter's life and detection precision have been improved.
In the description of the present specification, the descriptions of the terms "one embodiment," "example," "specific example," and the like, mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present utility model. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiments or examples. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The foregoing has shown and described the basic principles, principal features and advantages of the utility model. It will be understood by those skilled in the art that the present utility model is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present utility model, and various changes and modifications may be made without departing from the spirit and scope of the utility model, which is defined in the appended claims.
Claims (6)
1. A liquid particle counter for oil monitoring, characterized in that: including base (1), the fixed backup pad (2) that is provided with in top one side of base (1), one side of backup pad (2) is fixed and is provided with detection box (3), the both sides of detection box (3) are and run through fixedly and are provided with transparent liquid pipe (4), the fixed fluid-discharge tube (5) that is provided with of one end of transparent liquid pipe (4), the fixed first driving motor (8) that is provided with in circumferencial surface top one side of fluid-discharge tube (5) through first mount (7), the output of first driving motor (8) passes through shaft coupling fixedly connected with bull stick (9), bull stick (9) rotate and run through to the inside of transparent liquid pipe (4), array cleaning brush (10) are provided with on the circumferencial surface of bull stick (9).
2. A liquid particle counter for oil monitoring as defined in claim 1, wherein: array is provided with array vibration mechanism (A) on the top periphery of transparent liquid pipe (4), vibration mechanism (A) includes second mount (11), the bottom mounting of second mount (11) sets up on the periphery top of transparent liquid pipe (4), the fixed casing (12) that is provided with in top of second mount (11), the inside one end of casing (12) is fixed and is provided with second driving motor (13), the fixed pivot (14) that is provided with of output of second driving motor (13), the fixed eccentric wheel (15) that are provided with on the periphery of pivot (14).
3. A liquid particle counter for oil monitoring as defined in claim 1, wherein: a laser diode (16) is fixedly arranged on one side of the inner wall of the detection box (3), and the laser diode (16) and the transparent liquid tube (4) are kept on the same horizontal line.
4. A liquid particle counter for oil monitoring according to claim 3, wherein: the detection box is characterized in that a supporting rod (17) is fixedly arranged at one side of the bottom end of the inside of the detection box (3), a lens (18) is fixedly arranged at the top end of the supporting rod (17), a photodiode (19) is fixedly arranged at one side of the inner wall of the detection box (3), and the photodiode (19), the lens (18), the transparent liquid tube (4) and the laser diode (16) are all arranged on the same horizontal plane.
5. A liquid particle counter for oil monitoring as defined in claim 1, wherein: one side of backup pad (2) is provided with liquid pump (21) through third mount (20) is fixed, the play liquid end fixed connection of liquid pump (21) is in the one end of transparent liquid pipe (4), the liquid suction mouth fixed position of liquid pump (21) is provided with liquid suction pipe (6), the fixed liquid bottle (22) that wait to detect that are provided with in top one side of base (1), the inside of waiting to detect liquid bottle (22) is inserted to the one end of liquid suction pipe (6), the fixed liquid bottle (23) that is provided with in top one side of base (1), the one end of liquid discharge pipe (5) is inserted and is stored in liquid bottle (23) and set up.
6. A liquid particle counter for oil monitoring as defined in claim 1, wherein: the top of backup pad (2) is fixed and is provided with roof (24), the top side of roof (24) is fixed and is provided with display screen (25), display screen (25) embeds data processing unit, and data processing unit and photodiode (19) data line connection.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202322518738.4U CN220804772U (en) | 2023-09-15 | 2023-09-15 | Liquid particle counter for oil monitoring |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN202322518738.4U CN220804772U (en) | 2023-09-15 | 2023-09-15 | Liquid particle counter for oil monitoring |
Publications (1)
Publication Number | Publication Date |
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CN220804772U true CN220804772U (en) | 2024-04-19 |
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CN202322518738.4U Active CN220804772U (en) | 2023-09-15 | 2023-09-15 | Liquid particle counter for oil monitoring |
Country Status (1)
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CN (1) | CN220804772U (en) |
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2023
- 2023-09-15 CN CN202322518738.4U patent/CN220804772U/en active Active
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