CN220803097U - Stamping type production device for biomass granular fuel - Google Patents
Stamping type production device for biomass granular fuel Download PDFInfo
- Publication number
- CN220803097U CN220803097U CN202322380248.2U CN202322380248U CN220803097U CN 220803097 U CN220803097 U CN 220803097U CN 202322380248 U CN202322380248 U CN 202322380248U CN 220803097 U CN220803097 U CN 220803097U
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- assembly
- stamping
- punching
- biomass
- materials
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- 239000002028 Biomass Substances 0.000 title claims abstract description 39
- 239000000446 fuel Substances 0.000 title claims abstract description 34
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 19
- 239000000463 material Substances 0.000 claims abstract description 32
- 238000004080 punching Methods 0.000 claims abstract description 31
- 238000009826 distribution Methods 0.000 claims abstract description 10
- 238000003825 pressing Methods 0.000 claims abstract description 9
- 239000004744 fabric Substances 0.000 claims abstract description 8
- 239000008188 pellet Substances 0.000 claims description 8
- 230000005540 biological transmission Effects 0.000 claims description 3
- 239000000047 product Substances 0.000 description 8
- 238000000034 method Methods 0.000 description 6
- 239000002994 raw material Substances 0.000 description 6
- 238000001125 extrusion Methods 0.000 description 5
- 239000004484 Briquette Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- -1 sawdust Substances 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 241000609240 Ambelania acida Species 0.000 description 1
- 240000007594 Oryza sativa Species 0.000 description 1
- 235000007164 Oryza sativa Nutrition 0.000 description 1
- 239000010905 bagasse Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000002803 fossil fuel Substances 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000002407 reforming Methods 0.000 description 1
- 235000009566 rice Nutrition 0.000 description 1
- 239000011265 semifinished product Substances 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 239000010902 straw Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Landscapes
- Solid Fuels And Fuel-Associated Substances (AREA)
Abstract
The utility model provides a stamping production device for biomass granular fuel, which relates to the technical field of biomass granular fuel and comprises a material distribution assembly, wherein a stamping assembly for compacting materials is arranged above the material distribution assembly, and a punching assembly for punching out the materials is arranged below the material distribution assembly; the cloth component comprises a middle template, and a plurality of hole barrels are arranged in the middle template; the punching assembly comprises a plurality of taper pressing needles, wherein the taper pressing needles can correspond to the hole barrels and can compact materials; the punching assembly comprises an ejector pin, the ejector pin can correspond to the hole barrel, and compacted materials can be ejected out.
Description
Technical Field
The utility model relates to the technical field of biomass fuels, in particular to a stamping type production device for biomass pellet fuels.
Background
Biomass fuel: the method is characterized in that biomass materials are combusted as fuel, and the biomass materials are mainly agricultural and forestry wastes (such as straw, sawdust, bagasse and rice chaff) and are mainly different from fossil fuels. The application of biomass fuel is mainly biomass briquette fuel (BiomassMouldingFuel, BMF for short), which is a novel clean fuel which is prepared by taking agriculture and forestry waste as raw materials and performing processes of crushing, mixing, extrusion, drying and the like to prepare various briquette (such as block, granule and the like) and can be directly combusted.
In the existing equipment for producing biomass fuel, a ring forming die is commonly used, a semi-finished product of biomass fuel is extruded in the ring die, the ring die is provided with a plurality of extrusion holes, the biomass fuel which is extruded and molded from the extrusion holes is extruded slowly in the extrusion process, the process of extruding the biomass fuel by adopting the ring forming die is relatively slow, and the yield is low.
Disclosure of utility model
The utility model aims to provide a stamping type production device for biomass granular fuel, which is used for realizing rapid forming of finished products and achieving the technical effect of improving production yield and efficiency.
The utility model is realized by the following technical scheme: the material pressing device comprises a material distribution assembly, wherein a punching assembly for compacting materials is arranged above the material distribution assembly, and a punching assembly for punching out the materials is arranged below the material distribution assembly;
The cloth component comprises a middle template, and a plurality of hole barrels are arranged in the middle template;
The punching assembly comprises a plurality of taper pressing needles, wherein the taper pressing needles can correspond to the hole barrels and can compact materials;
The punching assembly comprises an ejector pin, the ejector pin can correspond to the hole barrel, and compacted materials can be ejected out.
In order to better realize the utility model, the material distribution assembly further comprises a material distributor arranged above the middle template, and a plurality of perforations corresponding to the hole barrels are arranged in the material distributor.
In order to better realize the utility model, the stamping assembly further comprises an electromagnetic chuck and a plurality of needle plates, wherein the needle plates are adsorbed to the bottom of the electromagnetic chuck;
the taper pressing needle is arranged at the bottom of the needle plate.
In order to better realize the utility model, the device further comprises a mounting table, wherein the punching assembly is arranged in the mounting table, and the punching assembly is arranged on the mounting table.
In order to better realize the utility model, the stamping assembly further comprises a press, wherein the press is in transmission connection with the electromagnetic chuck so as to enable the electromagnetic chuck and the conical pressing needle to move up and down.
In order to better realize the utility model, further, the two sides of the mounting table are also provided with support columns, the two sides of the press are also provided with sleeve connecting frames, and the end parts of the sleeve connecting frames are sleeved on the support columns.
In order to better realize the utility model, the punching assembly further comprises a movable plate, the ejector pin is arranged above the movable plate, and a driving motor is further arranged at the bottom of the movable plate so as to drive the movable plate and the ejector pin to move up and down.
The beneficial effects of the utility model are as follows:
According to the utility model, the punching type production device is arranged, the flat plate type perforated die is adopted, and the biomass granular fuel is produced in an up-punching and down-jacking mode, so that the columnar biomass granular fuel finished product can be rapidly formed, the working efficiency can be improved, and the flat plate type perforated die is provided with a plurality of perforated cylinders, so that more products can be formed at one time, and the aim of improving the yield is fulfilled.
Drawings
In order to more clearly illustrate the technical solutions of the present utility model, the following brief description will be given of the drawings required for the present utility model, it being understood that the following drawings only illustrate some embodiments of the present utility model and are therefore not to be considered limiting in scope, and that other relevant drawings may be obtained from these drawings without the benefit of the inventive effort to a person of ordinary skill in the art.
Fig. 1 is a schematic structural diagram of a stamping production device for biomass pellet fuel provided by the utility model;
fig. 2 is a schematic structural view of a needle plate and a taper needle provided by the utility model;
FIG. 3 is a schematic structural view of a middle mold plate according to the present utility model;
Fig. 4 is a schematic structural diagram of a distributor provided by the present utility model;
FIG. 5 is a schematic view of the structure of the ejector pin and the movable plate provided by the utility model;
Icon:
100-cloth components, 110-middle templates, 111-hole barrels, 120-distributors, 121-perforation, 200-punching components, 210-cone pressing needles, 220-needle plates, 230-electromagnetic chucks, 240-presses, 241-sleeving frames, 300-punching components, 310-ejection needles, 320-movable plates, 330-motors, 400-mounting tables and 410-support columns.
Detailed Description
The technical scheme of the present utility model will be described below with reference to the accompanying drawings.
It should be noted that: like reference numerals and letters denote like items in the following figures, and thus once an item is defined in one figure, no further definition or explanation thereof is necessary in the following figures. Meanwhile, in the description of the present utility model, the terms "first", "second", and the like are used only to distinguish the description, and are not to be construed as indicating or implying relative importance.
Referring to figures 1 to 5 of the drawings,
The utility model provides a stamping production device for biomass granular fuel, which adopts an annular extrusion die for producing biomass granular fuel in the prior art, has lower efficiency and yield, and can form more products at one time by reforming a stamping production mode, adopting a flat plate type perforated die, and adopting an upper stamping and lower ejection mode for producing biomass granular fuel.
As shown in the drawing, the device mainly comprises a cloth component 100, a punching component 200 and a punching component 300, wherein the cloth component 100 is arranged between the punching component 200 and the punching component 300, and a mounting table 400 is further arranged, wherein the punching component 200 and the cloth component 100 are arranged above the mounting table 400, and the punching component 300 is arranged below the mounting table 400.
The distributing assembly 100 mainly comprises a distributing device 120 and a middle template 110, wherein the distributing device 120 is arranged above the middle template 110, the distributing device 120 is mainly used for receiving materials and leveling the materials, besides, the bottom of the distributing device 120 is also provided with a through hole 121, a plurality of hole barrels 111 are arranged in the middle template 110, and the through hole 121 corresponds to the hole barrels 111, so that the materials contained in the distributing device 120 can fall into the hole barrels 111.
The punching assembly 200 comprises cone press needles 210 capable of punching materials at the bottom, the cone press needles 210 are arranged on needle plates 220, the needle plates 220 are multiple, each group of needle plates 220 are arranged side by side, an electromagnetic chuck 230 is arranged at the top of each group of needle plates 220, the needle plates 220 are strongly adsorbed on the electromagnetic chucks 230, multiple groups of needle plates 220 are arranged side by side, the needle plates can correspond to a middle template 110 below, particularly the cone needles can correspond to a hole cylinder 111 below, a press 240 is further arranged at the top of the electromagnetic chuck 230, and under the action of the press 240, the electromagnetic chucks 230 are enabled to move downwards, so that the cone needles are driven to extend downwards and stretch into the hole cylinder 111 to compact the materials, and a biomass fuel finished product with a compact structure is formed.
The needle plate 220 in the punching assembly 200 has a plurality of blocks, can be increased or decreased according to the processing requirement, so that the adjustment can be performed according to the production progress, and meanwhile, when the damage occurs in the production process, the maintenance can be facilitated, the needle plate 220 and the electromagnetic chuck 230 are connected through strong adsorption, the connection mode is adjustable, and the installation is convenient.
In order to enable more stable stamping, the support columns 410 are fixedly mounted on two sides of the mounting table 400, and the sleeve connection frames 241 are fixedly connected on two sides of the press 240, and the end parts of the sleeve connection frames 241 are sleeved on the support columns 410, so that quick and stable movement can be achieved in the process of pushing the press 240 up and down.
The punching assembly 300 comprises a movable plate 320, a plurality of ejection pins 310 are arranged above the movable plate 320, the ejection pins 310 correspond to the hole barrels 111, a motor 330 is arranged at the bottom of the movable plate 320, the motor 330 is in transmission connection with the movable plate 320, the motor 330 can drive the movable plate 320 to move up and down under the action of the motor 330, and biomass fuel compacted in the hole barrels 111 at the top can be compacted in the upward movement process.
As shown in the drawing, the ejector pin 310 is disposed below the middle mold plate 110, specifically below the hole cylinder 111, and can be matched with the hole cylinder 111, and can move up and down in the hole cylinder 111, and the conical pin is disposed above the middle mold plate 110, and can be matched with the hole cylinder 111, so that the conical pin can compact biomass fuel in the hole cylinder 111 under the action of the press 240.
The working flow of the utility model is as follows:
The loose biomass raw materials are conveyed into the distributor 120 through the conveying trolley, the loose biomass raw materials fall into the hole barrel 111 of the middle mould 110 under the action of the distributor 120, the biomass raw materials cannot fall out under the action of the ejector pin 310, the press 240 is started to drive the electromagnetic chuck 230, the conical pin and the like to move downwards and act on the biomass raw materials in the hole barrel 111 to compact the biomass raw materials, under the condition of different stamping, compact biomass fuel finished products are formed, the motor 330 is started again to enable the movable plate 320 to move upwards, the compacted biomass fuel finished products are punched out, and the punched finished products are output through the transfer trolley.
The foregoing is merely illustrative of the present utility model, and the present utility model is not limited thereto, and any person skilled in the art will readily recognize that variations or substitutions are within the scope of the present utility model. Therefore, the protection scope of the present utility model shall be subject to the protection scope of the claims.
Claims (7)
1. The stamping production device for the biomass granular fuel is characterized by comprising a material distribution assembly (100), wherein a stamping assembly (200) for compacting materials is arranged above the material distribution assembly (100), and a punching assembly (300) for punching out the materials is arranged below the material distribution assembly (100);
The cloth assembly (100) comprises a middle template (110), and a plurality of hole barrels (111) are arranged in the middle template (110);
the punching assembly (200) comprises a plurality of taper pins (210), wherein the taper pins (210) can correspond to the hole barrels (111) and can compact materials;
The punch-out assembly (300) includes an ejector pin (310), the ejector pin (310) being capable of corresponding to the bore (111) and ejecting compacted material.
2. The ram-type production apparatus for biomass pellet fuel as claimed in claim 1, wherein,
The cloth assembly (100) further comprises a distributor (120) arranged above the middle die plate (110), and a plurality of perforations (121) corresponding to the hole barrels (111) are formed in the distributor (120).
3. The ram-type production apparatus for biomass pellet fuel as claimed in claim 1, wherein,
The punching assembly (200) further comprises an electromagnetic chuck (230) and a plurality of needle plates (220), and the needle plates (220) are adsorbed to the bottom of the electromagnetic chuck (230);
The taper needle (210) is arranged at the bottom of the needle plate (220).
4. The stamping production device for biomass pellet fuel as claimed in claim 3, wherein,
The stamping assembly (200) is mounted on the mounting table (400).
5. The ram-type production apparatus for biomass pellet fuel as claimed in claim 4, wherein,
The punching assembly (200) further comprises a press (240), and the press (240) is in transmission connection with the electromagnetic chuck (230) so that the electromagnetic chuck (230) and the cone pressing needle (210) can move up and down.
6. The stamping production device for biomass pellet fuel according to claim 5, wherein support columns (410) are further arranged on two sides of the mounting table (400), a sleeving frame (241) is further arranged on two sides of the press (240), and the end portions of the sleeving frame (241) are sleeved on the support columns (410).
7. The stamping production device for biomass pellet fuel according to claim 6, wherein the stamping assembly (300) further comprises a movable plate (320), the ejector pin (310) is disposed above the movable plate (320), and a driving motor (330) is further disposed at the bottom of the movable plate (320) to drive the movable plate (320) and the ejector pin (310) to move up and down.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322380248.2U CN220803097U (en) | 2023-09-01 | 2023-09-01 | Stamping type production device for biomass granular fuel |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322380248.2U CN220803097U (en) | 2023-09-01 | 2023-09-01 | Stamping type production device for biomass granular fuel |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220803097U true CN220803097U (en) | 2024-04-19 |
Family
ID=90708273
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322380248.2U Active CN220803097U (en) | 2023-09-01 | 2023-09-01 | Stamping type production device for biomass granular fuel |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220803097U (en) |
-
2023
- 2023-09-01 CN CN202322380248.2U patent/CN220803097U/en active Active
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| GR01 | Patent grant |