CN220789746U - Transmission structure of sinking assisting device - Google Patents

Abstract

The utility model discloses a transmission structure of a sinking assisting device, which is applied to a prefabricated pipe pile and comprises a drill rod assembly, a driving box assembly and a main drill bit, wherein the driving box assembly is sleeved on the drill rod assembly and can slide along the axial direction of the drill rod assembly, the driving box assembly is used for connecting and driving an external auxiliary drilling tool to slide along the axial direction of the drill rod assembly, so that the auxiliary drilling tool is contained in a pipe hole of the prefabricated pipe pile or exposed outside the pipe hole of the prefabricated pipe pile, the auxiliary drilling tool is positioned outside a projection surface of the prefabricated pipe pile, one end of the drill rod assembly, which is far away from a connecting component, is connected with the main drill bit, and the main drill bit is used for drilling a stratum covered by the projection surface of the prefabricated pipe pile, and the auxiliary drilling tool is used for drilling a stratum outside the projection surface of the prefabricated pipe pile, so that a drill hole with the outer diameter larger than that of the prefabricated pipe pile is drilled. The utility model can realize the up-and-down sliding and fixing of the external auxiliary drilling tool in the prefabricated pipe pile so as to realize the purpose of sinking assistance.

Description

Transmission structure of sinking assisting device

Technical Field

The utility model relates to the technical field of pipe pile construction, in particular to a transmission structure of a sinking assisting device.

Background

The prefabricated pipe pile (such as a steel pipe pile and a PHC pipe pile) is widely applied to construction projects such as house buildings, municipal roads, bridges, harbor yards and the like, and has the advantages of high pile forming efficiency and easy quality control. Pile sinking is generally carried out by adopting modes of impact, vibration, static pressure and the like, wherein the pile sinking mode has the strongest adaptability to the property. The pile sinking method can be adopted to penetrate into harder rock soil layers, such as dense sand layers and strong weathered rock layers. Impact pile sinking is limited by the allowable stress of pile body material of the precast pile and the capacity of pile hammer equipment. When the pile is required to penetrate into a hard stratum to a deeper depth or to reach a harder geological state such as a stroke rock stratum, a large boulder stratum and the like, the prefabricated pipe pile is difficult to reach a depth required by design, and the pile body structure is easily damaged (such as cracking, curling and the like) by forced penetration, so that a sinking assisting technology is required.

The sinking assisting device is used for assisting the sinking of the precast tubular pile, and a corresponding transmission structure is needed in the sinking assisting device so that a corresponding drilling tool can be driven to drill the soil layer. On one hand, the existing transmission structure for driving the drilling tool is complex in structure setting, high in cost and not easy to maintain; on the other hand, the existing transmission structure is often only capable of driving the drilling of the soil layer covered by the projection surface of the precast tubular pile.

Disclosure of Invention

Aiming at the defects of the prior art, the utility model aims to provide a transmission structure of a sinking assisting device, which can solve the problems described in the background art.

The technical scheme for realizing the purpose of the utility model is as follows: the utility model provides a drive structure of helping heavy device, be applied to prefabricated tubular pile, including the drilling rod is integrated, drive case integration and main drill bit, drive case integration is integrated to be established on the drilling rod is integrated, and can be along the axial slip of drilling rod integration, drive case integration is used for connecting and driving outside auxiliary drill tool along the axial slip of drilling rod integration, so that auxiliary drill tool accomodate in the tube hole of prefabricated tubular pile or expose outside the tube hole of prefabricated tubular pile, and auxiliary drill tool exposes under the tube hole of prefabricated tubular pile outside, so that auxiliary drill tool is located the outside of prefabricated tubular pile inner chamber projection face,

the drilling rod is integrated to be kept away from coupling assembling's one end and main drill bit to be connected, and main drill bit is used for boring the stratum that prefabricated tubular pile inner chamber projection face covered, and auxiliary drill is used for boring the stratum outside prefabricated tubular pile inner chamber projection face to can bore out through main drill bit and reamer bit and compare in prefabricated tubular pile external diameter bigger drilling.

Further, the sliding range of the driving box assembly along the axial sliding of the drill rod assembly is limited between a first position and a second position, wherein the first position is an uplink limit position, namely a maximum distance of the driving box assembly sliding upwards, and the second position is a downlink limit position, namely a maximum distance of the driving box assembly sliding downwards.

Further, before the driving box is slid downwards to reach the second position or just to reach the second position, the auxiliary drilling tool is completely exposed out of the pipe hole of the prefabricated pipe pile, and before the driving box is slid from the second position to the direction close to the first position to reach the first position, the auxiliary drilling tool is completely accommodated in the pipe hole of the prefabricated pipe pile.

Further, the driving box assembly is located at a first position and a second position, and the limiting assembly on the drill rod assembly is limited to the driving box assembly.

Further, the driving box assembly comprises a driving box, a plurality of limiting hydraulic jacks, a base plate, a plurality of shifting hydraulic jacks, a plurality of clutch hydraulic jacks, a high-pressure oil pipe, an oil distributor, a transmission disc, a first gear and a hydraulic driver, wherein the transmission disc and the hydraulic driver are all arranged in the driving box, the first gear is arranged on the outer ring of the transmission disc, the gear is also arranged on the hydraulic driver, the gear on the hydraulic driver is meshed with the first gear, so that the transmission disc is meshed and connected with the hydraulic driver, the hydraulic driver is connected with an external oil control pump, a drill rod penetrates through the transmission disc and is connected with the transmission disc,

the non-output end of the shifting hydraulic jack is vertically and fixedly connected to the bottom end of the driving box, the number of the shifting hydraulic jack is the same as that of the clutch hydraulic jacks, the output end of the shifting hydraulic jack is connected with the non-output end of the clutch hydraulic jack to drive the clutch hydraulic jack to be far away from or close to the driving box, the number of the clutch hydraulic jacks is the same as that of the chuck groups of the upper chuck assembly, so that the clutch hydraulic jack, the chuck groups of the upper chuck assembly and the chuck groups of the lower chuck assembly can be in one-to-one correspondence,

the output end of the clutch hydraulic jack is connected with the auxiliary drilling tool, so that the driving box is integrated and connected with the auxiliary drilling tool, the clutch hydraulic jack is positioned at the outer side of one end of the chuck component, which is far away from the drill rod,

each limiting hydraulic jack is arranged in the cavity of the driving box and is arranged at equal intervals along the circumferential direction of the driving box, the output end of the limiting hydraulic jack extends out of the box body and is fixedly connected with a backing plate positioned outside the box body,

the limiting hydraulic jack is used for driving the backing plate to be close to or far away from the inner wall of the precast tubular pile, so that the transmission structure can be fixed inside the precast tubular pile,

each limiting hydraulic jack is connected to the same oil separator through an oil pipe, each shifting hydraulic jack is connected to another oil separator through an oil pipe, each clutch hydraulic jack is connected to the other oil separator through an oil pipe so as to control the opening and closing of the jack through conveying or prohibiting conveying of hydraulic oil, the input end of the oil separator is connected with a high-pressure oil pipe bundle and is connected with an external oil control pump through the high-pressure oil pipe bundle, and the three oil separators are respectively connected with the external oil control pump through the high-pressure oil pipe bundle, so that the opening and closing of each jack can be independently controlled through the oil control pump.

Further, the drill rod assembly comprises a hollow drill rod, an upper chuck assembly and a lower chuck assembly which are sequentially arranged on the drill rod along the direction that the drill rod is far away from the connecting assembly, the upper chuck assembly and the lower chuck assembly are arranged at intervals and are positioned above the main drill bit,

the chuck assembly comprises at least two chuck groups, each chuck group is arranged along the circumferential direction of the drill rod, and in all the chuck groups, the included angle between at least two chuck groups is more than or equal to 180 degrees, so that at least one chuck group is arranged on each side of the drill rod,

wherein the number of the chuck groups of the upper chuck assembly and the lower chuck assembly is the same,

the upper chuck assembly is used for being connected with the auxiliary drilling tool reaching the upper limit position, and the upper chuck assembly and the lower chuck assembly are used for being connected with the auxiliary drilling tool reaching the lower limit position.

Further, the chuck group comprises a chuck cylinder, a chuck spring core and a chuck limiting hole, one end of the chuck cylinder is fixed on the outer surface of a drill rod and horizontally arranged, the other end of the chuck cylinder is provided with an opening, one end of the chuck spring is fixed on the inner wall of one end of the chuck cylinder connected with the drill rod, the other end of the chuck spring is connected with the chuck spring core stretching into the cavity of the chuck cylinder through the opening, the chuck spring is sleeved on one end of the chuck spring core stretching into the cavity of the chuck cylinder and fixedly connected with the chuck spring core, the chuck spring stretches out of the cavity of the chuck cylinder or stretches back into the cavity of the chuck cylinder through the other end of the telescopic driving chuck spring core, the contour of at least one side of one end of the chuck spring core, far away from the spring, is in an arc-shaped structure, the lower side of one end of the chuck spring core, is dug and provided with the chuck limiting hole,

wherein, the profile of the downside of the chuck bullet core in the upper chuck subassembly is arc structure, the profile of the upside of the chuck bullet core in the lower chuck subassembly is arc structure, in order to make the integrated upward slip of driving box along the drilling rod drive auxiliary drill tool upward slip in-process, can be smoothly with the one end of the chuck bullet core that is located the cavity outside of chuck tube in the upper chuck subassembly still be located the cavity outside and slide into auxiliary drill smoothly, and make the integrated downward slip of driving box drive auxiliary drill tool downward slip in-process along the drilling rod, can be smoothly with the one end of the chuck bullet core that is located the cavity outside of chuck tube in the lower chuck subassembly still be located the cavity outside and slide into auxiliary drill smoothly.

Further, the drill rod assembly further comprises a hinge lug assembly, each hinge lug assembly comprises at least two hinge lugs, each hinge lug is arranged along the circumferential direction of the drill rod, for example, the hinge lugs are arranged at equal intervals, and in all the hinge lugs, the included angle between at least two hinge lugs is larger than or equal to 180 degrees, so that at least one hinge lug is arranged on each of two sides of the drill rod, and the hinge lugs are connected with the auxiliary drilling tool.

Further, the chuck groups are arranged at equal intervals.

Further, the arc-shaped structure is 4/1 arc.

The beneficial effects of the utility model are as follows: the auxiliary drilling tool for enlarging the diameter of the drilled hole can slide up and down and is fixed in the prefabricated pipe pile, so that the auxiliary drilling tool is utilized to achieve the purpose of sinking. And the auxiliary drilling tool can be smoothly, smoothly and stably driven to slide and stably fixed in the prefabricated pipe pile, so that the auxiliary drilling tool is positioned at a certain fixed height position.

Drawings

FIG. 1 is a schematic view of a pile sinking aid being placed within a precast pile and a portion extending out of the precast pile;

FIG. 2 is a schematic view of the drill pipe assembly;

FIG. 3 is an enlarged schematic view of FIG. 2 at A;

FIG. 4 is a schematic front cross-sectional view of a drive case assembly;

FIG. 5 is a top view of the drive case assembly;

FIG. 6 is a schematic diagram of the reamer assembly;

FIG. 7 is an enlarged schematic view at B in FIG. 6;

FIG. 8 is a schematic diagram of the construction of a grouting device assembly;

FIG. 9 is a schematic view of a pile sinking aid being placed in a precast pile and just extending out of the precast pile;

FIG. 10 is an enlarged schematic view of FIG. 9C;

in the figure, 1-lifting lug, 2-rope, 3-hose, 4-converter, 5-high pressure oil tube bundle, 6-precast tubular pile, 7-drill rod integration, 71-upper limit ring, 72-drill rod, 73-lower limit ring, 74-upper chuck assembly, 741-chuck cylinder, 742-chuck spring, 743-chuck spring core, 744-chuck limit hole, 75-lower chuck assembly, 76-hinged ear assembly, 8-driving box integration, 81-driving box, 82-limiting hydraulic jack, 83-backing plate, 84-shift hydraulic jack, 85-clutch hydraulic jack, 86-high pressure oil tube, 87-oil distributor, 88-driving disc, 89-first gear, 810-hydraulic driver, 9-linkage reamer integration, 91-shift box, 92-upper link, 93-reaming bit, 94-lower link, 95-spring, 96-spring core, 97-spring core link, 98-U cavity, 99-first connection lug, 910-second connection lug, 911-third connection lug, 10-main grout injector, 11-high pressure pipe, 11-grout injector 110-inner wall, 11-cushion, 12-high pressure cushion, 112-high pressure cushion, 12-inner wall, 12-cushion, 12-high pressure cushion, and 12-air cushion.

Detailed Description

The utility model is further described with reference to the accompanying drawings and detailed description below:

as shown in fig. 1-10, a pile sinking assisting device for a precast tubular pile 6 comprises a sinking assisting component, wherein the sinking assisting component comprises a connecting component, a drill rod assembly 7, a driving box assembly 8, a reamer assembly 9 and a main drill bit 10, one end of the connecting component is connected with one end of the drill rod assembly 7, the other end of the connecting component is used for being connected with external equipment, and the external equipment is used for hanging the pile sinking assisting device into or out of a tubular hole of the precast tubular pile 6. In actual use, the drill pipe assembly 7 is disposed along the axial direction of the precast tubular pile 6 and passes through the precast tubular pile 6. The reamer integration 9 is connected with one end of the driving box integration 8, which is far away from the connecting component, the reamer integration 9 is positioned on one side of the drill rod integration 7, the driving box integration 8 is sleeved on the drill rod integration 7 and can slide along the axial direction of the drill rod integration 7, the sliding range is limited between a first position and a second position, the first position is an uplink limit position, namely a maximum distance for the driving box integration 8 to slide upwards, and the second position is a downlink limit position, namely a maximum distance for the driving box integration 8 to slide downwards. The driving box assembly 8 is used for driving the reamer assembly 9 to slide along the axial direction of the drill rod assembly 7, so that the reamer assembly 9 is contained in a pipe hole of the precast pipe pile 6 or exposed outside the pipe hole of the precast pipe pile 6, and the reamer assembly 9 is exposed outside and below the pipe hole of the precast pipe pile 6, and the reamer assembly 9 is spread along the radial direction of the precast pipe pile 6, so that a reamer bit 93 on the reamer assembly 9 is located outside the projection surface of the precast pipe pile 6 on the projection surface of the precast pipe pile 6. That is, the reamer assembly 9 is driven to slide downwards from the inside of the pipe hole of the precast pipe pile 6 to be exposed to the outside of the precast pipe pile 6 by the driving box assembly 8, or the reamer assembly 9 is driven to slide upwards to be recovered from the outside of the precast pipe pile 6 to the inside of the pipe hole of the precast pipe pile 6.

Wherein, reamer integration 9 is as an auxiliary drilling tool, and it cooperates with main drill bit 10, realizes the drilling to soil layer together, and the aperture of the draw hole that forms with the drilling can be greater than the diameter of prefabricated tubular pile 6.

In an alternative embodiment, the driver box assembly 8 is slid away from the connector assembly to the second position before or just before the reamer assembly 9 is fully exposed to the tubular bore of the pre-formed tubular pile 6. The driver box assembly 8 is slid from the second position in a direction approaching the connection assembly to the first position, and the reamer assembly 9 is fully received in the bore of the precast tubular pile 6.

In an alternative embodiment, the drive box assembly 8 is in a first position and a second position, and the stop assembly on the drill rod assembly 7 is located at the drive box assembly 8.

One end of the drill rod assembly 7, which is far away from the connecting component, is connected with a main drill bit 10, and the main drill bit 10 is of a cross-shaped structure.

The main drill bit 10 is used for drilling a stratum covered by the projection surface of the inner cavity of the precast tubular pile 6 on the projection surface of the precast tubular pile 6, namely, a stratum with the inner diameter of the tubular hole of the precast tubular pile 6. The reamer assembly 9 is used for drilling the stratum outside the projection surface of the inner cavity of the precast tubular pile 6 on the projection surface of the precast tubular pile 6, namely, the stratum outside the tubular hole of the precast tubular pile 6. So that a drill hole having a larger inner diameter than the outer diameter of the precast tubular pile 6 can be drilled through the main drill bit 10 and the reamer bit 93.

The connecting assembly comprises a lifting lug 1, a rope 2, a hose 3 and a converter 4, wherein the lifting lug 1 is connected with one end of the rope 2, the other end of the rope 2 is connected with the converter 4, the converter 4 is respectively connected with the hose 3 and a drill rod integration 7, and the converter 4 is used for communicating the hose 3 and the drill rod integration 7, so that liquid formed in the drilling process flows upwards to the hose 3 through the drill rod integration 7 and is discharged. The lifting lug 1 may be connected to an external device (e.g., a crane) directly or through a connecting rope, so that the pile sinking aid may be lifted and lowered by the external device, thereby enabling the pile sinking aid to be put into and taken out of the precast pile 6.

Wherein the ropes 2 may be steel wire ropes.

The drill rod assembly 7 comprises a hollow drill rod 72, and an upper chuck assembly 74, a lower chuck assembly 75 and a hinge lug assembly 76 which are sequentially arranged on the drill rod 72 along the direction that the drill rod 72 is far away from the connecting assembly, wherein the upper chuck assembly 74, the lower chuck assembly 75 and the hinge lug assembly 76 are arranged at intervals and are all positioned above the main drill bit 10.

The hinge ear assembly 76 comprises at least two hinge ears, each hinge ear being disposed along the circumference of the drill pipe 72, e.g. at equal intervals, and of all hinge ears, at least two hinge ears have an included angle of 180 ° or more, so that at least one hinge ear is on each side of the drill pipe 72, the hinge ears being connected to the reamer assembly 9.

The chuck assembly (upper chuck assembly 74, lower chuck assembly 75) includes at least two chuck groups, each chuck group being disposed along the circumference of the drill rod 72, e.g., equally spaced, and at least two of the chuck groups having an included angle of 180 degrees or more, such that at least one chuck group is on each side of the drill rod 72. For example, when there are only two chuck groups, the drill rod 72 is symmetrically provided with one chuck group on each of the left and right sides.

Wherein the number of chuck groups of the upper chuck assembly 74 and the lower chuck assembly 75 is the same.

The chuck group includes chuck tube 741, chuck spring 742, chuck bullet core 743 and chuck spacing hole 744, and the one end of chuck tube 741 is fixed and is the level setting at the surface of drilling rod 72, and the other end of chuck tube 741 is equipped with the opening. One end of a chuck spring 742 is fixed on the inner wall of one end of the chuck cylinder 741 connected with the drill rod 72, the other end is connected with a chuck spring core 743 which stretches into the cavity of the chuck cylinder 741 through an opening, the chuck spring 742 is sleeved at one end of the chuck spring core 743 which stretches into the cavity of the chuck cylinder 741 and is fixedly connected with the chuck spring core 743, and the chuck spring 742 stretches out of the cavity of the chuck cylinder 741 or retracts into the cavity of the chuck cylinder 741 through the other end of the telescopic driving chuck spring core 743. The profile of at least one side (upper side or lower side) of the chuck core 743 away from the end of the spring is in an arc-shaped structure, for example, 4/1 arc. The lower side of the end of the chuck spring 742, away from the chuck spring 743, is provided with a chuck limiting hole 744, for example, in the upper chuck assembly 74, the arc-shaped structure position of the chuck spring 743 is provided with a chuck limiting hole 744, and in the lower chuck assembly 75, the back side of the arc-shaped structure position of the chuck spring 743 is provided with a chuck limiting hole 744.

Wherein, the profile of the downside of the chuck spring core 743 in the upper chuck assembly 74 is arc-shaped, the profile of the upside of the chuck spring core 743 in the lower chuck assembly 75 is arc-shaped, so that in the process of sliding the driving box assembly 8 upwards along the drill rod assembly 7 (i.e. in the direction close to the connecting assembly) to drive the reamer assembly 9 upwards, one end of the chuck spring core 743 in the upper chuck assembly 74 outside the cavity of the chuck tube 741 still is positioned outside the cavity and smoothly slides into the reamer assembly 9, and in the process of sliding the driving box assembly 8 downwards along the drill rod assembly 7 (i.e. in the direction away from the connecting assembly) to drive the reamer assembly 9 downwards, one end of the chuck spring core 743 in the lower chuck assembly 75 outside the cavity of the chuck tube 741 still is positioned outside the cavity and smoothly slides into the reamer assembly 9.

The upper end of the reamer assembly 9 reaches the position of the upper chuck assembly 74 in the process of sliding the reamer assembly 9 up and down along the axial direction of the drill rod assembly 7 along with the driving box assembly 8, and the chuck spring core 743 in the upper chuck assembly 74 extends out of the cavity of the chuck cylinder 741 and enters the inside of the upper end of the reamer assembly 9. The upper end of the reamer body 9 reaches the position of the lower chuck assembly 75, and the chuck spring core 743 in the lower chuck assembly 75 protrudes out of the cavity of the chuck cylinder 741 and into the inside of the upper end of the reamer body 9.

The drive box assembly 8 includes a drive box 81, a plurality of spacing hydraulic jacks 82, a backing plate 83, a plurality of displacement hydraulic jacks 84, a plurality of clutch hydraulic jacks 85, a high pressure oil pipe 86, three oil separators 87, a drive plate 88, a first gear 89, and a hydraulic drive 810. The driving disc 88 and the hydraulic driver 810 are both installed in the driving box 81, a first gear 89 is arranged on the outer ring of the driving disc 88, a gear is also arranged on the hydraulic driver 810, and the gear on the hydraulic driver 810 is meshed with the first gear 89, so that the driving disc 88 is meshed and connected with the hydraulic driver 810. The hydraulic driver 810 is connected with an external oil control pump, and the drill rod 72 passes through the transmission disc 88 and is connected with the transmission disc 88, so that the oil control pump drives the transmission disc 88 to rotate by driving the hydraulic driver 810, and then drives the drill rod 72 to rotate by driving the transmission disc 88, so that the drill rod 72 drives a main drilling tool connected with the bottom of the drill rod 72 to rotate for drilling operation.

The non-output ends of the shifting hydraulic jacks 84 are vertically and fixedly connected to the bottom end of the driving box 81, the number of the shifting hydraulic jacks 84 is the same as that of the clutch hydraulic jacks 85, and the output ends (i.e., plungers) of the shifting hydraulic jacks 84 are connected to the non-output ends of the clutch hydraulic jacks 85 so as to drive the clutch hydraulic jacks 85 to be far away from or close to the driving box 81. The number of the clutch hydraulic jacks 85 is the same as that of the chuck groups of the upper chuck assembly 74, so that the clutch hydraulic jacks 85, the chuck groups of the upper chuck assembly 74 and the chuck groups of the lower chuck assembly 75 can be in one-to-one correspondence with each other, namely, the shift hydraulic jacks 84 and the chuck groups of the upper chuck assembly 74 are in one-to-one correspondence with each other, the chuck groups of the upper chuck assembly 74 and the chuck groups of the lower chuck assembly 75 are in one-to-one correspondence with each other, and the clutch hydraulic jacks 85 and the chuck groups of the lower chuck assembly 75 are also in one-to-one correspondence with each other.

The output (i.e., plunger) of the clutch hydraulic jack 85 is connected to the reamer body 9, thereby connecting the drive box body 8 to the reamer body 9. The clutch hydraulic jack 85 is located outboard of the end of the chuck assembly remote from the drill pipe 72.

Each of the limiting hydraulic jacks 82 is installed in the cavity of the driving box 81 and is disposed at equal intervals along the circumferential direction of the driving box 81, but may be disposed at unequal intervals or non-intervals. The output end (i.e., plunger) of the limiting hydraulic jack 82 extends out of the box and is fixedly connected with a backing plate 83 positioned outside the box.

The limiting hydraulic jack 82 is used for driving the backing plate 83 to be close to or far away from the inner wall of the precast tubular pile 6, so that the sinking assisting assembly can be fixed inside the precast tubular pile 6.

Each of the limiting hydraulic jacks 82 is connected with the output end of the oil separator 87 through an oil pipe, each of the shifting hydraulic jacks 84 is connected with the output end of the other oil separator 87 through an oil pipe, and each of the clutch hydraulic jacks 85 is connected with the other oil separator 87 through an oil pipe, so that the opening and closing (i.e., the opening and the closing and the stopping) of the jacks (the limiting hydraulic jack 82, the shifting hydraulic jack 84 and the clutch hydraulic jack 85) are controlled by conveying or prohibiting the conveying of the fuel hydraulic oil. The input end of the oil separator 87 is connected with the high-pressure oil pipe bundle 5, and the three oil separators are connected with an external oil control pump through the high-pressure oil pipe bundle 5, so that the opening and closing of each jack can be independently controlled through the oil control pump.

In an alternative embodiment, there are two spacing hydraulic jacks 82, symmetrically mounted on each side of the drive housing 81.

The drill rod assembly 7 and the driving box assembly 8 are matched with each other to form a transmission structure, and the reamer assembly 9 for enlarging the diameter of a drilled hole can slide up and down and is fixed in the prefabricated pipe pile 6, so that the purpose of sinking is achieved by using the reamer assembly 9. And the reamer assembly 9 can be smoothly, smoothly and stably driven to slide and be stably fixed in the precast tubular pile 6 so that the reamer is at a certain fixed height position.

The reamer assembly 9 includes a shift box 91, an upper link 92, a reamer bit 93, a lower link 94, a linkage spring 95, a linkage spring core 96, a spring core link 97, a first connection protrusion end 99, a second connection protrusion end 910 and a third connection protrusion end 911, and an opening is provided at one end of the shift box 91 and is communicated with a cavity in the shift box 91. The output (i.e., plunger) of the clutch hydraulic actuator 810 extends into the cavity of the displacement tank 91 and is connected to the displacement tank 91. The bottom of shifting box 91 digs and is equipped with a U die cavity 98, and the both ends of U die cavity 98 are provided with two linkage springs 95 respectively, and the one end of linkage spring 95 is fixed at the diapire of U die cavity 98, and the other end is connected with the linkage bullet core 96 of installing in U die cavity 98, connects through bullet core connecting rod 97 between two linkage bullet cores 96, and bullet core connecting rod 97 is located U die cavity 98 and is the level setting.

The first coupling projection 99 is fixedly coupled to the bottom (i.e., the outer surface of the bottom wall) of the displacement box 91, and the first coupling projection 99 is disposed vertically downward. One end of the upper link 92 is rotatably coupled to the first coupling projection 99 such that the upper link 92 can rotate with respect to the shift case 91/the first coupling projection 99. The other end of the upper link 92 is rotatably coupled to a second coupling projection 910 coupled to the reamer bit 93 such that the upper link 92 is rotatable with respect to the reamer bit 93. The second connecting protrusion end 910 is horizontally and fixedly connected to one side of the upper end of the reamer bit 93, and the second connecting protrusion end 910 and the reamer bit 93 may be fixedly connected or detachably connected, or may be an integral structure.

One end of the lower link 94 is rotatably coupled to a third coupling projection 911 coupled to the reamer bit 93 such that the lower link 94 can rotate with respect to the reamer bit 93. The third connecting protruding end 911 and the second connecting protruding end 910 are installed on the same side of the reamer bit 93 and are arranged at intervals in parallel, the third connecting protruding end 911 is horizontally and fixedly connected to one side of the lower end of the reamer bit 93, and the third connecting protruding end 911 and the reamer bit 93 can be fixedly connected or detachably connected, and can be of an integral structure. The other end of the third link projection 911 is rotatably coupled to a hinge lug on the drill pipe 72 such that the lower link 94 is rotatably coupled with respect to the hinge lug/drill pipe 72.

Wherein, when the chuck bullet core 743 on the drilling rod integrated 7 gets into the cavity of shifting the case 91 in-process, separation and reunion hydraulic jack 85 drive shifting the case 91 upwards or down removes, chuck bullet core 743 pushes down linkage bullet core 96, and two linkage bullet cores 96 that link together through bullet core connecting rod 97 can push down, thereby make chuck bullet core 743 get into the cavity of shifting the case 91 completely, and the linkage bullet core 96 is rebound and stretches into in the chuck spacing hole 744 of chuck bullet core 743 under the action of linkage spring 95 afterwards, realized that the chuck subassembly is connected with reamer integrated 9. When the chuck spring core 743 exits the cavity of the displacement box 91, the clutch hydraulic jack 85 drives the displacement box 91 to move upwards or downwards, and the linkage spring core 96 ejects the U-shaped cavity 98 again to extend into the cavity of the displacement box 91 under the resilience force formed by the restoration of the linkage spring 95 which is in the compressed state.

The reaming bit 93 is used for drilling the stratum outside the projection surface of the inner cavity of the precast tubular pile 6 on the projection surface of the precast tubular pile 6, so that the aperture formed by drilling exceeds the diameter of the precast tubular pile 6, and the stratum resistance encountered by the penetration of the precast tubular pile 6 can be greatly improved.

In an alternative embodiment, the utility model further comprises a grouting device integration 11, the grouting device integration 11 and the sinking assisting component are installed in a split mode, namely, the grouting device integration 11, the connecting component, the drill rod integration 7, the driving box integration 8, the reamer integration 9 and the main drill bit 10 are in a split type assembling relationship, the grouting device integration 11 is used for injecting cement mortar serving as grouting liquid into a drill hole through the precast tubular pile 6 in the formation drilling operation process of the main drill bit 10 and the reamer 93, so that an inner cavity of the precast tubular pile 6 near the bottom is filled, and a gap between the bore diameter of the drill hole and the outer diameter of the precast tubular pile 6 pile is filled, so that the effect of improving the bearing capacity of the pile is achieved.

The grouting device assembly 11 comprises a high-pressure air pipe 110, a high-pressure grouting pipe 111, a steel pipe 112, an inner cushion 113, an air bag 114 and an outer cushion 115, wherein the high-pressure air pipe 110 penetrates through the through holes of the steel pipe 112, the high-pressure grouting pipe 111 is used for injecting grouting liquid, and the high-pressure air pipe 110 is used for injecting gas (such as air). The steel pipe 112 is vertically fixed to the airbag 114 and penetrates the airbag 114, the high pressure gas pipe 110 is extended into the airbag 114 so as to drive air into the airbag 114, the high pressure grouting pipe 111 follows the steel pipe 112 to also penetrate the airbag 114, and an inner cushion 113 is arranged at the joint of the steel pipe 112 and the airbag 114. The air bag 114 is tightly attached to the inner wall of the precast tubular pile 6 after being inflated, and an outer soft cushion 115 is arranged on the outer side surface, close to the air bag 114, of the air bag so that the outer soft cushion 115 is attached between the air bag 114 and the precast tubular pile 6, and a buffering protection effect is achieved.

Wherein the precast tubular pile 6 penetrates into the inner side of the pile hole inner wall 12 formed by drilling.

Referring to fig. 1, the drive housing assembly 8 drives the displacement housing 91 on the reamer assembly 9 to the height position of the upper chuck assembly 74, and the chuck pins 743 of the upper chuck assembly 74 are ejected and enter the displacement housing 91. Referring to fig. 9, the drive case assembly 8 drives the displacement case 91 on the reamer assembly 9 to the height position of the lower chuck assembly 75, and the chuck pins 743 of the lower chuck assembly 75 are ejected and enter into the displacement case 91.

The pile sinking assisting device for the prefabricated pipe pile 6 can realize a construction method, and comprises the following steps:

step 1: the pile sinking assisting device is assembled, wherein the limit medicine hydraulic jack, the shift hydraulic jack 84 and the clutch hydraulic jack 85 are all in a complete pressure relief state, so that the clutch hydraulic jack 85 is positioned above the shift box 91 and is in a non-contact state, the output end (namely a plunger) of the limit hydraulic jack 82 is in a complete recovery state, the shift box 91 and the chuck group of the upper chuck assembly 74 are positioned at the same height position, the chuck elastic core 743 enters the shift box 91, the linkage chuck elastic core 743 is inserted into the chuck limiting hole 744, and the lower end of the driving box 81 is abutted against the top end of the lower limiting ring 73.

Step 2: and (3) sinking the precast tubular pile 6 into the soil layer in a power pile sinking mode by adopting power pile sinking equipment until the precast tubular pile enters into the hard soil layer and cannot be continuously penetrated, and removing the power pile sinking equipment.

Step 3: lifting the lifting lug 1 through lifting equipment, thereby lowering the sinking assisting component of the pile sinking assisting device into the precast tubular pile 6 until the main drill bit 10 contacts the soil surface covered by the projection surface of the precast tubular pile 6 and stopping the lowering.

Step 4: is connected to the oil control pump through a high-pressure oil pipe 86, and the hose 3 is connected with the slurry pump and is placed in the slurry tank, and is pumped into the slurry tank through a water pump, so that the water level in the slurry tank is kept stable.

Step 5: the high-pressure oil tube bundle 5 is connected with an external oil control pump so as to control the output end (i.e. plunger) of the limiting hydraulic jack 82 to extend until the backing plate 83 is clung to the inner wall of the precast tubular pile 6, and maintain the oil delivery pressure of the oil control pump so as to firmly fix the driving box assembly 8 in the precast tubular pile 6.

Step 6: and the slurry in the slurry pond outside the precast tubular pile 6 is pumped out by a slurry pump with a filter plug, and the pumped slurry flows through the hose 3 and the drill pipe 72 in sequence and is injected into the precast tubular pile 6 through a pipeline again so as to maintain the stability of the liquid level in the precast tubular pile 6.

Step 7: the hydraulic driver 810 is controlled by the oil control pump to drive the drill rod 72 to rotate, the drill rod 72 drives the main drill bit 10 to rotate so as to drill into a soil layer, and the slurry pump synchronously works so as to discharge slurry into a slurry pool through the hose 3 and the drill rod 72 to be discharged into the slurry pool until the top of the driving box 81 is abutted against the upper limiting ring 71.

Step 8: the drill pipe 72 is lifted by the lifting device until the lower stop collar 73 on the drill pipe 72 drives the bottom of the tank 81 and maintains the current lifting force, and the pressure of the stop hydraulic jack 82 is synchronously removed to recover the output end (i.e., plunger) of the stop hydraulic jack 82.

Step 9: and (5) continuing to lower the sinking assisting assembly to the soil surface at the bottom of the precast tubular pile 6, and repeating the steps 5-8 until the main drill bit 10 drills into the soil layer of the projection surface of the inner cavity of the precast tubular pile 6 and the cutting and reaming drill bit 93 extends out of the precast tubular pile 6 to be below the bottom plane of the precast tubular pile 6.

Step 10: the output end of the shifting hydraulic jack 84 is controlled to extend through the oil control pump until the clutch hydraulic jack 85 completely enters the shifting box 91, and one end, far away from the shifting hydraulic jack 84, of the principle of the clutch hydraulic jack 85 is contacted with the bottom wall of the cavity of the shifting box 91, the output end of the shifting hydraulic jack 84 is stopped from extending, so that the linkage cartoon spring core completely enters the cavity of the shifting box 91. The output end of the clutch hydraulic jack 85 is controlled to extend through the oil control pump, and the chuck spring core 743 in the upper chuck assembly 74 is withdrawn from the displacement box 91. The output end of the displacement hydraulic jack 84 continues to be controlled to extend through the oil control pump, so that the displacement box 91 moves downwards until the displacement box 91 is positioned at the same height as the lower clamping head assembly 75, and the displacement box 91 stops moving downwards. The clutch hydraulic jack 85 is written and removed under pressure to fully retract its output end, the chuck spring core 743 in the lower chuck assembly 75 enters the shift box 91, and the linked chuck spring core 743 in the shift box 91 is inserted into the chuck limiting hole 744 of the chuck spring core 743 in the lower chuck assembly 75. The pressure of the displacement hydraulic jack 84 is then released and its output is fully retracted, and the clutch hydraulic jack 85 is again returned above the displacement tank 91 and out of contact with the displacement tank 91.

Step 11: steps 5-8 are repeated until reamer bit 93 drills to the desired target depth.

Step 12: the drill rod 72 is lifted by the lifting device until the bottom of the drive housing 81 contacts the lower stop collar 73 and the current lifting force is maintained.

Step 13: the output end of the shifting hydraulic jack 84 is controlled to extend through the oil control pump until the clutch hydraulic jack 85 completely enters the shifting box 91, and the bottom of the clutch hydraulic jack 85 is contacted with the bottom wall of the inner cavity of the shifting box 91 to stop, so that the linkage chuck spring core 743 is completely pressed into the bottom wall of the inner cavity of the shifting box 91. Next, the plunger of the clutch hydraulic jack 85 is controlled to extend by the oil control pump, and the chuck pins 743 in the lower chuck assembly 75 are withdrawn from the shift box 91. The output of the displacement hydraulic jack 84 continues to be retracted by the oil control pump to move the displacement tank 91 upward until the displacement tank 91 is at the same elevation as the upper chuck assembly 74. The clutch hydraulic jack 85 is released from pressure to fully retract its output end, the chuck spring core 743 in the upper chuck assembly 74 enters the shift box 91, and the linked chuck spring core 743 in the shift box 91 enters the chuck limiting hole 744 of the chuck spring core 743 in the upper chuck assembly 74. The pressure of the displacement hydraulic jack 84 is removed and its plunger is fully retracted so that the clutch hydraulic jack 85 is above and out of contact with the displacement tank 91.

Step 14: the pressure of the limiting hydraulic jack 82 is removed, the plunger is retracted, and the sinking assistance assembly is lifted until the sinking assistance assembly is completely removed from the precast tubular pile 6.

Step 15: and (3) continuously sinking the precast tubular pile 6 into the soil layer by adopting a power pile sinking mode through the power pile sinking removing equipment until the precast tubular pile cannot be continuously penetrated, and removing the power pile sinking equipment.

Step 16: the injector assembly 11 is assembled, and the high-pressure air pipe 110 and the high-pressure grouting pipe 111 are connected to a high-pressure air pump and a high-pressure grouting pump on the ground, respectively, and the assembled injector assembly 11 is lowered into the precast pile 6 by a hoisting device until the air bag 114 is stopped at a distance of about 2 times the pile diameter (diameter of the precast pile 6) from the pile end plane of the lower portion of the precast pile 6. The high-pressure air pump is started to inflate the air bag 114 until the outer ring side surface of the air bag 114 is tightly attached to the inner wall of the tubular pile of the prefabricated tubular pile 6 through the outer cushion 115.

Step 17: injecting cement mortar into the precast tubular pile 6 through a high-pressure grouting pump and a grouting pipe until grouting pressure is suddenly increased or the pile top of the precast tubular pile 6 is completely overflowed, and after the cement mortar is initially set, removing the pressure of the air bag 114 and recycling the grouting device integration 11.

The utility model solves the problems that the pile sinking of the tubular pile to the hard soil layer can not meet the requirement of the designed soil depth and the pile end hole guiding is needed to assist the sinking. The power pile sinking assisting device can drill to the pile bottom through the inner cavity of the pipe pile after pile sinking, then the hole is led below the plane of the pile end, the hole diameter of the hole is not smaller than the outer diameter of the pile, thus the pile sinking resistance of a hard soil layer is greatly reduced or even eliminated, the aim of effective sinking assisting is achieved, after the pile sinking reaches the required soil depth, the device can be recovered through the inner cavity of the pipe pile, grouting is carried out in the inner cavity near the bottom of the pipe pile, the inner cavity near the bottom is filled, and the gap between the hole diameter of the hole and the outer diameter of the pile is filled, so that the effect of improving the bearing capacity of the pile is achieved.

The embodiment disclosed in the present specification is merely an illustration of one-sided features of the present utility model, and the protection scope of the present utility model is not limited to this embodiment, and any other functionally equivalent embodiment falls within the protection scope of the present utility model. Various other corresponding changes and modifications will occur to those skilled in the art from the foregoing description and the accompanying drawings, and all such changes and modifications are intended to be included within the scope of the present utility model as defined in the appended claims.

Claims (10)

1. The transmission structure of the sinking assisting device is applied to the precast tubular pile and is characterized by comprising a drill rod assembly, a driving box assembly and a main drill bit, wherein the driving box assembly is sleeved on the drill rod assembly and can slide along the axial direction of the drill rod assembly, the driving box assembly is used for connecting and driving an external auxiliary drilling tool to slide along the axial direction of the drill rod assembly, so that the auxiliary drilling tool is contained in or exposed out of a tubular hole of the precast tubular pile, the auxiliary drilling tool is exposed out of the tubular hole of the precast tubular pile, the auxiliary drilling tool is positioned outside a projection surface of an inner cavity of the precast tubular pile,

the drilling rod is integrated to be kept away from coupling assembling's one end and main drill bit to be connected, and main drill bit is used for boring the stratum that prefabricated tubular pile inner chamber projection face covered, and auxiliary drill is used for boring the stratum outside prefabricated tubular pile inner chamber projection face to can bore out through main drill bit and reamer bit and compare in prefabricated tubular pile external diameter bigger drilling.

2. The transmission structure of the sinking assistance device according to claim 1, applied to the precast tubular pile, wherein a sliding range of the driving box assembly along the axial sliding of the drill pipe assembly is defined between a first position and a second position, wherein the first position is an upward limit position, that is, a maximum distance of the driving box assembly sliding upward, and the second position is a downward limit position, that is, a maximum distance of the driving box assembly sliding downward.

3. The transmission structure of the sinking assisting device according to claim 2, which is applied to the precast tubular pile, wherein the driving box is integrated to be completely exposed out of the pipe hole of the precast tubular pile before sliding downwards to reach the second position or just to reach the second position, and the auxiliary drilling tool is completely accommodated in the pipe hole of the precast tubular pile before sliding from the second position to a direction close to the first position to reach the first position.

4. A transmission structure of a sinking assisting device according to claim 3, applied to prefabricated pipe piles, wherein the driving box assembly is located at a first position and a second position, and the limiting assembly on the drill rod assembly is limited to the driving box assembly.

5. The driving structure of the sinking apparatus according to claim 4, applied to the precast tubular pile, wherein the driving box assembly comprises a driving box, a plurality of limiting hydraulic jacks, a base plate, a plurality of shifting hydraulic jacks, a plurality of clutch hydraulic jacks, a high-pressure oil pipe, an oil distributor, a driving disc, a first gear and a hydraulic driver, wherein the driving disc and the hydraulic driver are both arranged in the driving box, the first gear is arranged on the outer ring of the driving disc, the gear is also arranged on the hydraulic driver, the gear on the hydraulic driver is meshed with the first gear, so that the driving disc is meshed with the hydraulic driver, the hydraulic driver is connected with an external oil control pump, and a drill rod passes through the driving disc to be connected with the driving disc,

the non-output end of the shifting hydraulic jack is vertically and fixedly connected to the bottom end of the driving box, the number of the shifting hydraulic jack is the same as that of the clutch hydraulic jacks, the output end of the shifting hydraulic jack is connected with the non-output end of the clutch hydraulic jack to drive the clutch hydraulic jack to be far away from or close to the driving box, the number of the clutch hydraulic jacks is the same as that of the chuck groups of the upper chuck assembly, so that the clutch hydraulic jack, the chuck groups of the upper chuck assembly and the chuck groups of the lower chuck assembly can be in one-to-one correspondence,

the output end of the clutch hydraulic jack is connected with the auxiliary drilling tool, so that the driving box is integrated and connected with the auxiliary drilling tool, the clutch hydraulic jack is positioned at the outer side of one end of the chuck component, which is far away from the drill rod,

each limiting hydraulic jack is arranged in the cavity of the driving box and is arranged at equal intervals along the circumferential direction of the driving box, the output end of the limiting hydraulic jack extends out of the box body and is fixedly connected with a backing plate positioned outside the box body,

the limiting hydraulic jack is used for driving the backing plate to be close to or far away from the inner wall of the precast tubular pile, so that the transmission structure can be fixed inside the precast tubular pile,

each limiting hydraulic jack is connected to the same oil separator through an oil pipe, each shifting hydraulic jack is connected to another oil separator through an oil pipe, each clutch hydraulic jack is connected to the other oil separator through an oil pipe so as to control the opening and closing of the jack through conveying or prohibiting conveying of hydraulic oil, the input end of the oil separator is connected with a high-pressure oil pipe bundle and is connected with an external oil control pump through the high-pressure oil pipe bundle, and the three oil separators are respectively connected with the external oil control pump through the high-pressure oil pipe bundle, so that the opening and closing of each jack can be independently controlled through the oil control pump.

6. The driving structure of the sinking assisting device according to claim 5, which is applied to the precast tubular pile, wherein the drill rod assembly comprises a hollow drill rod, and an upper chuck assembly and a lower chuck assembly which are sequentially arranged on the drill rod along the direction that the drill rod is far away from the connecting assembly, the upper chuck assembly and the lower chuck assembly are arranged at intervals and are all positioned above the main drill bit,

the chuck assembly comprises at least two chuck groups, each chuck group is arranged along the circumferential direction of the drill rod, and in all the chuck groups, the included angle between at least two chuck groups is more than or equal to 180 degrees, so that at least one chuck group is arranged on each side of the drill rod,

wherein the number of the chuck groups of the upper chuck assembly and the lower chuck assembly is the same,

the upper chuck assembly is used for being connected with the auxiliary drilling tool reaching the upper limit position, and the upper chuck assembly and the lower chuck assembly are used for being connected with the auxiliary drilling tool reaching the lower limit position.

7. The transmission structure of the sinking assisting device according to claim 6, which is applied to prefabricated pipe piles, wherein the chuck group comprises a chuck cylinder, a chuck spring core and a chuck limiting hole, one end of the chuck cylinder is fixed on the outer surface of a drill rod and horizontally arranged, the other end of the chuck cylinder is provided with an opening, one end of the chuck spring is fixed on the inner wall of one end of the chuck cylinder connected with the drill rod, the other end of the chuck spring is connected with the chuck spring core which stretches into the chuck cylinder cavity through the opening, the chuck spring is sleeved on one end of the chuck spring core which stretches into the chuck cylinder cavity and is fixedly connected with the chuck spring core, the chuck spring stretches out of the chuck cylinder cavity or stretches back into the chuck cylinder cavity through the other end of the chuck spring core, the profile of at least one side of the chuck core away from one end of the spring is in an arc structure, the chuck limiting hole is dug at the lower side of one end of the chuck spring,

wherein, the profile of the downside of the chuck bullet core in the upper chuck subassembly is arc structure, the profile of the upside of the chuck bullet core in the lower chuck subassembly is arc structure, in order to make the integrated upward slip of driving box along the drilling rod drive auxiliary drill tool upward slip in-process, can be smoothly with the one end of the chuck bullet core that is located the cavity outside of chuck tube in the upper chuck subassembly still be located the cavity outside and slide into auxiliary drill smoothly, and make the integrated downward slip of driving box drive auxiliary drill tool downward slip in-process along the drilling rod, can be smoothly with the one end of the chuck bullet core that is located the cavity outside of chuck tube in the lower chuck subassembly still be located the cavity outside and slide into auxiliary drill smoothly.

8. The driving structure of the sinking aid according to claim 7, wherein the drill pipe assembly further comprises a hinge lug assembly, the hinge lug assembly comprises at least two hinge lugs, each hinge lug is arranged along the circumferential direction of the drill pipe, for example, at equal intervals, and an included angle between at least two hinge lugs in all hinge lugs is larger than or equal to 180 degrees, so that at least one hinge lug is arranged on each side of the drill pipe, and the hinge lugs are connected with an auxiliary drilling tool.

9. The transmission structure of the sinking assisting device according to claim 8, which is applied to prefabricated pipe piles, wherein each chuck group is arranged at equal intervals.

10. The transmission structure of the sinking aid as claimed in claim 9, applied to the precast tubular pile, wherein the arc structure is 4/1 arc.