CN220787396U - Automatic material lifting system - Google Patents
Automatic material lifting system Download PDFInfo
- Publication number
- CN220787396U CN220787396U CN202322148141.5U CN202322148141U CN220787396U CN 220787396 U CN220787396 U CN 220787396U CN 202322148141 U CN202322148141 U CN 202322148141U CN 220787396 U CN220787396 U CN 220787396U
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- storage device
- material storage
- lifting system
- automatic
- control device
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- 239000000463 material Substances 0.000 title claims abstract description 148
- 238000003860 storage Methods 0.000 claims abstract description 61
- 238000001514 detection method Methods 0.000 claims abstract description 22
- 230000001174 ascending effect Effects 0.000 claims abstract description 4
- 239000002184 metal Substances 0.000 claims description 9
- 229910000831 Steel Inorganic materials 0.000 description 6
- 239000010959 steel Substances 0.000 description 6
- 230000006698 induction Effects 0.000 description 5
- 239000000956 alloy Substances 0.000 description 4
- 238000009826 distribution Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 230000005611 electricity Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 230000003139 buffering effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 230000008054 signal transmission Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000010408 sweeping Methods 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Abstract
The utility model discloses an automatic material lifting system, which relates to the field of material conveying and comprises an automatic material lifting system main body, a material storage device, a driving device, a control device and a detection device, wherein the automatic material lifting system main body is used for installing the material storage device, the driving device, the control device and the detection device, the material storage device is used for loading materials, the material storage device is in sliding connection with the driving device, the driving device drives the material storage device to move to a position corresponding to the vertical direction, the control device is electrically connected with the driving device and simultaneously controls the driving device to rotate positively and negatively, so that the automatic lifting or descending of the material storage device is realized, the time for taking the materials by staff is saved, the detection device is electrically connected with the control device, and the detection device is used for detecting the existence of the materials and the position of the material storage device so as to determine the ascending or descending height of the material storage device, and the material lifting precision is improved.
Description
Technical Field
The utility model relates to the field of material conveying, in particular to an automatic material lifting system.
Background
For the material of the final assembly CELL line final assembly station, because of factors such as space environment, low automation degree, the material in the material lifting device can only be put in the place that staff can take, the labor intensity is caused to take the material for a long time, the automation degree is low and the lifting efficiency is low. Therefore, it is necessary to provide an automatic material lifting system with high automation and high material lifting efficiency.
Disclosure of utility model
The utility model aims to solve the technical problems of low automation degree and low lifting efficiency of the existing material lifting device, and provides an automatic material lifting system which is used for buffering and automatic lifting of materials (shells, mainboards and the like) of a final assembly CELL line final assembly station. The automatic lifting function of the materials is realized, the time for taking the materials is saved, and the working efficiency is improved.
In order to achieve the above purpose, the technical scheme of the utility model is as follows: the utility model provides a material automatic lifting system, includes material automatic lifting system main part, storage device, drive arrangement, controlling means and detection device, material automatic lifting system main part is used for installing storage device, drive arrangement and controlling means, storage device is used for loading the material, storage device with drive arrangement sliding connection, drive arrangement is used for the drive storage device removes to the vertical direction and corresponds the position, controlling means with drive arrangement electricity is connected and is controlled drive arrangement is just reversing simultaneously, thereby realizes storage device's promotion or decline, detection device with controlling means is connected with the electricity for thereby detect the existence of material and storage device's position confirm storage device and rise or descend concrete height.
The working flow is as follows:
The material is stacked on a material bottom plate of the storage device, and a switch of the driving device is pressed after stacking is completed. Staff takes the material from the storage device, and the height is lower than detection device's response position after the material is taken, and detection device senses and does not have the material just with signal transmission to controlling means, and controlling means control drive arrangement corotation, and storage device will rise automatically, and every material on the storage device reduces one deck, and storage device will rise the material height that corresponds automatically, until the material on the storage device takes out. When the material on the material storage device is taken out, the detection device transmits a signal to the control device when sensing that the material storage device is not provided with the material, the control device controls the driving device to rotate reversely, and the material storage device can automatically descend. When the material storage device descends to the sensing position of the detection device, the detection device transmits a sensing signal to the control device, the control device controls the driving device to stop reversing, and the material storage device automatically stops. The staff reloads and presses the starting switch to execute the next workflow.
Further, the material automatic lifting system main body comprises an equipment frame and a vertical guide rail fixedly installed on the equipment frame, a sliding part is installed on the vertical guide rail in a sliding mode, and the sliding part is connected with the material storage device.
Further, the stock device comprises a pulley and a bottom frame, the driving device comprises an electric hoist and a steel wire rope, the pulley is arranged on the bottom frame, one end of the steel wire rope is connected with the equipment frame, and after bypassing the pulley, the other end of the steel wire rope is connected with the electric hoist.
Further, the material storage device further comprises a material bottom plate, the detection device comprises a first photoelectric sensing device, the material bottom plate is used for stacking materials, and the first photoelectric sensing device is installed on the material bottom plate and electrically connected with the control device and used for detecting whether the materials exist or not.
Further, the detection device further comprises a metal induction device and a second photoelectric induction device, wherein the second photoelectric induction device is installed on the upper portion of the equipment frame and is electrically connected with the control device and used for detecting the position of a material, and the metal induction device is installed on the lower portion of the equipment frame and is electrically connected with the control device and used for detecting the position of the material storage device.
Compared with the prior art, the utility model has the following advantages:
(1) According to the utility model, the control device controls the forward and backward rotation of the driving device so as to automatically lift or descend the material storage device, and the detection device detects whether the material exists in the working process and the position of the material storage device so as to determine the lifting or descending height of the material storage device, thereby improving the lifting accuracy of the material.
(2) Before the automatic lifting device for the no-material in the CELL line is assembled, the material can only be placed in a place where staff can take, so that the capacity of the material bin cannot be made large, the capacity of the material bin is increased after the automatic lifting device for the material is introduced, the material distribution is changed from original half-hour distribution to one-hour distribution, and the times of material distribution are reduced.
Drawings
FIG. 1 is a schematic diagram of the structure of the present utility model;
FIG. 2 is a schematic diagram of a sensor device according to the present utility model;
FIG. 3 is a schematic diagram of a control device according to the present utility model;
Wherein, 10-vertical guide rail; 11-an equipment frame; 12-a sliding member; 13-a second photo-sensing device; 14-a metal induction device; 20-a material bottom plate; 21-a bottom frame; 22-pulleys; 23-a first photo-sensing device; 30-an electric hoist; 31-a steel wire rope; 40-a control device; 41-PLC; 42-relay; 43-activate the switch.
Detailed Description
In order to make the objects, technical solutions and advantages of the present utility model more apparent, the technical solutions of the present utility model will be described in detail below. It will be apparent that the described embodiments are only some, but not all, embodiments of the utility model. All other embodiments, based on the examples herein, which are within the scope of the utility model as defined by the claims, will be within the scope of the utility model as defined by the claims.
In the following description, the terms "first", "second", "third", and the like are used merely to distinguish similar objects and do not represent a particular ordering of the objects, it being understood that the "first", "second", "third", and the like may be interchanged with a particular order or sequence, as permitted, to enable embodiments of the application described herein to be practiced otherwise than as illustrated or described herein. Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs. The terminology used herein is for the purpose of describing embodiments of the application only and is not intended to be limiting of the application.
Example 1:
An automatic material lifting system, as shown in connection with fig. 1, comprising: the automatic material lifting system comprises a main body, a material storage device, a driving device, a control device 40 and a detection device, wherein the main body is used for installing the material storage device, the driving device, the control device 40 and the detection device, the material storage device is used for loading materials, the material storage device is in sliding connection with the driving device, the driving device drives the material storage device to move to a position corresponding to the vertical direction, the control device 40 is electrically connected with the driving device and simultaneously controls the driving device to positively and negatively rotate, so that lifting or descending of the material storage device is realized, and the detection device is electrically connected with the control device 40 and used for detecting whether the materials exist or not and determining the ascending or descending height of the material storage device according to the position of the material storage device.
Before the automatic lifting system of the general assembly CELL line without materials, the materials can only be placed in places where staff can take, so that the problems of high labor intensity, long material taking time and the like are caused. In the embodiment, the control device 40 is used for controlling the driving device to accurately lift the material placed on the material storage device to the position corresponding to the vertical direction, so that the material taking operation of staff is facilitated, and the labor intensity is reduced.
Example 2:
On the basis of the embodiment 1, referring to fig. 1, the automatic material lifting system main body comprises an equipment frame 11 and a vertical guide rail 10 fixedly installed on the equipment frame 11, wherein a sliding part 12 is slidably installed on the vertical guide rail, and the sliding part 12 is connected with the material storage device.
The equipment frame 11 is formed by welding alloy materials, the strength of the alloy materials is high, the price is low, and the equipment frame 11 formed by welding the alloy materials can meet the strength and stability requirements of the automatic material lifting device. And simultaneously, cleaning and sweeping are easier.
The sliding part 12 is provided as a slide block, which can slide on the guide rail while ensuring a stable connection with the stock arrangement.
Further, as shown in fig. 1, the stock device includes a pulley 22 and a bottom frame 21, the driving device includes an electric hoist 30 and a wire rope 31, the pulley 22 is mounted on the bottom frame 21, one end of the wire rope 31 is connected with the equipment frame 11, and after bypassing the pulley 22, the other end is connected with the electric hoist 30.
The pulley 22 adopts a U-shaped wheel, the tail end of the steel wire rope 31 is fixed on the equipment frame 11 through a fixing plate, the other end of the steel wire rope is wound on the electric hoist 30, and the U-shaped wheel can lift heavy objects and save labor, so that the effect of effectively lifting materials is achieved.
The bottom frame 21 is welded with an alloy material and can be sensed by the metal sensing device 14.
Example 3:
on the basis of embodiment 1, referring to fig. 1 and 2, the material storage device further comprises a material bottom plate 20, the detection device comprises a first photoelectric sensing device 23, the material bottom plate 20 is used for stacking materials, and the first photoelectric sensing device 23 is installed on the material bottom plate 20 and is electrically connected with the control device, and is used for detecting whether the materials exist or not.
Wherein the material bottom plate 20 is formed by processing an anti-static wood plate, so that electric shock is avoided when staff takes materials, and the working safety is ensured.
Since it is necessary to sense the presence or absence of the material on the stock device and to avoid the material from crushing the photo-sensing device, the first photo-sensing device 23 employs a laser photo-switch, is mounted on the back of the material bottom plate 20, has a hole on the material bottom plate 20, is used for the laser photo-switch to transmit and receive the optical signal,
Example 4:
On the basis of the above embodiment, referring to fig. 1 and 2, the detecting device further includes a metal sensing device 14 and a second photoelectric sensing device 13, where the metal sensing device 14 is a proximity switch, and the second photoelectric sensing device 13 is installed on the upper portion of the equipment frame 11 and is electrically connected with the control device, so as to detect the position of the material, and the metal sensing device 14 is installed on the lower portion of the equipment frame 11 and is electrically connected with the control device 40, so as to detect the position of the material storage device.
The second photoelectric sensing device 13 is installed on the upper portion of the equipment frame 11, so as to sense the relative height between the material and the sensing position in the ascending process of the material storage device, when the material on the material storage device is taken away, the stacked material on the material storage device is lower than the sensing position, the second photoelectric sensing device 13 senses that the horizontal position is free of the material, signals are transmitted to the control device 40, the control device 40 controls the electric hoist 30 to rotate positively, and the material storage device is lifted to the position where the material is sensed to the horizontal position.
Referring to fig. 3, the control device 40 includes a PLC41, a relay 42, and a start switch 43, where the PLC41 and the relay 42 are used to control the forward and reverse rotation of the electric hoist 30, and the start switch 43 is used to start the apparatus.
The proximity switch is installed at the lower part of the equipment frame 11, so that when the stock device descends to be in a level with the sensing position of the proximity switch, a signal is transmitted to the control device 40, and the control device 40 controls the electric hoist 30 to stop rotating, thereby stopping the stock device and completing a work flow.
The foregoing is merely illustrative of the present utility model, and the present utility model is not limited thereto, and any person skilled in the art will readily recognize that variations or substitutions are within the scope of the present utility model. Therefore, the protection scope of the present utility model shall be subject to the protection scope of the claims. In addition, the specific features described in the above embodiments may be combined in any suitable manner, and in order to avoid unnecessary repetition, various possible combinations are not described further. Moreover, any combination of the various embodiments of the utility model can be made without departing from the spirit of the utility model, which should also be considered as disclosed herein.
Claims (5)
1. An automatic material lifting system, comprising: the automatic material lifting system comprises a material automatic lifting system main body, a material storage device, a driving device, a control device and a detection device, wherein the material automatic lifting system main body is used for installing the material storage device, the driving device, the control device and the detection device, the material storage device is used for loading materials, the material storage device is in sliding connection with the driving device, the driving device drives the material storage device to move to a position corresponding to the vertical direction, the control device is electrically connected with the driving device and simultaneously controls the driving device to positively and negatively rotate, so that lifting or descending of the material storage device is realized, and the detection device is electrically connected with the control device and used for detecting whether the materials exist or not and determining the ascending or descending height of the material storage device at the position of the material storage device.
2. The automatic material lifting system according to claim 1, wherein the automatic material lifting system main body comprises an equipment frame and a vertical guide rail fixedly installed on the equipment frame, a sliding component is installed on the vertical guide rail in a sliding mode, and the sliding component is connected with the material storage device.
3. The automatic material lifting system according to claim 2, wherein the material storage device comprises a pulley and a bottom frame, the driving device comprises an electric hoist and a wire rope, the pulley is installed on the bottom frame, one end of the wire rope is connected with the equipment frame, and the other end of the wire rope is connected with the electric hoist after bypassing the pulley.
4. The automatic material lifting system according to claim 2, wherein the material storage device further comprises a material bottom plate, the detection device comprises a first photoelectric sensing device, the material bottom plate is used for stacking materials, and the first photoelectric sensing device is installed on the material bottom plate and is electrically connected with the control device and used for detecting whether the materials exist or not.
5. The automatic material lifting system according to any one of claims 2 to 4, wherein the detecting device further comprises a metal sensing device and a second photoelectric sensing device, the second photoelectric sensing device is installed at the upper portion of the equipment frame and is electrically connected with the control device for detecting the material position, and the metal sensing device is installed at the lower portion of the equipment frame and is electrically connected with the control device for detecting the position of the material storage device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322148141.5U CN220787396U (en) | 2023-08-10 | 2023-08-10 | Automatic material lifting system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322148141.5U CN220787396U (en) | 2023-08-10 | 2023-08-10 | Automatic material lifting system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220787396U true CN220787396U (en) | 2024-04-16 |
Family
ID=90629192
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322148141.5U Active CN220787396U (en) | 2023-08-10 | 2023-08-10 | Automatic material lifting system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220787396U (en) |
-
2023
- 2023-08-10 CN CN202322148141.5U patent/CN220787396U/en active Active
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