CN220783135U - Automatic discharging device of waste shearing machine - Google Patents
Automatic discharging device of waste shearing machine Download PDFInfo
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- CN220783135U CN220783135U CN202322362538.4U CN202322362538U CN220783135U CN 220783135 U CN220783135 U CN 220783135U CN 202322362538 U CN202322362538 U CN 202322362538U CN 220783135 U CN220783135 U CN 220783135U
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- shearing
- cutter
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- waste
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- 238000010008 shearing Methods 0.000 title claims abstract description 130
- 239000002699 waste material Substances 0.000 title claims abstract description 51
- 238000007599 discharging Methods 0.000 title claims abstract description 28
- 230000007246 mechanism Effects 0.000 claims abstract description 55
- 238000005265 energy consumption Methods 0.000 abstract description 9
- 238000012423 maintenance Methods 0.000 abstract description 8
- 238000013461 design Methods 0.000 abstract description 3
- 239000000463 material Substances 0.000 description 11
- 239000002184 metal Substances 0.000 description 7
- 229910052751 metal Inorganic materials 0.000 description 7
- 238000011084 recovery Methods 0.000 description 4
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 230000014509 gene expression Effects 0.000 description 2
- 238000003723 Smelting Methods 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 239000011324 bead Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
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- Crushing And Pulverization Processes (AREA)
Abstract
The utility model discloses an automatic discharging device of a waste shearing machine, which comprises a frame, wherein a shearing mechanism is arranged on the frame and comprises a shearing driving device, a movable cutter shearing piece and a fixed cutter shearing piece, the shearing driving device is used for driving the movable cutter shearing piece to reciprocate up and down, the fixed cutter shearing piece is positioned below the movable cutter shearing piece, a discharging mechanism is arranged below the shearing mechanism, the discharging mechanism comprises a discharging hole positioned below the shearing mechanism, and a sliding plate which is obliquely downward is arranged below the discharging hole. The utility model has ingenious design, and the inclined downward sliding plate is directly arranged below the shearing machine, so that the waste materials after shearing are prevented from being pushed by the driving mechanism, and when the shearing operation is finished, the work of shearing the waste materials is continuous, so that the waste materials after shearing downwards extrude the waste materials after shearing downwards, the waste materials after shearing push the waste materials before, the automation degree is improved, and the maintenance cost and the energy consumption are reduced.
Description
Technical Field
The utility model relates to the technical field of shears, in particular to an automatic discharging device of a waste material shearing machine.
Background
With the development of society, the demand for raw materials is increasing; meanwhile, along with the construction of a conservation-oriented society, the renewable resource industry is greatly developed; particularly in the field of metal recovery, the metal recovery smelting can effectively achieve the saving effect. In the metal recovery process, the problems of high energy consumption, frequent maintenance times and high maintenance cost of the conventional shearing machine are found. Such as a vertical shearer as disclosed in chinese CN 106141278B. The vertical shearing machine has the following defects: after each shearing of the shearing device, the shearing device needs to be pushed by adopting a pushing oil cylinder, and the energy consumption is high.
Disclosure of Invention
In view of the shortcomings of the prior art, it is an object of the present utility model to provide an automatic discharging device for a scrap cutter, which solves one or more of the problems described above.
In order to achieve the above purpose, the present utility model provides the following technical solutions:
the application provides an automatic discharging device of waste material cutter, which comprises a frame, set up shearing mechanism in the frame, shearing mechanism is including shearing drive arrangement, moving sword shearing piece and stationary knife shearing piece, shearing drive arrangement is used for driving and moves sword shearing piece up-and-down reciprocating motion, and stationary knife shearing piece is located move the below that the sword sheared the piece, shearing mechanism's below is provided with discharge mechanism, discharge mechanism is including being located the discharge gate of shearing mechanism below, the below of discharge gate is provided with the decurrent smooth flitch of slope.
In some realizable modes, the movable cutter shearing part comprises a movable cutter seat and a movable cutter fixedly arranged on the movable cutter seat, the fixed cutter shearing part comprises a fixed cutter seat and a fixed cutter fixedly arranged on the fixed cutter seat, the shearing driving device is a shearing cylinder, a cylinder body of the shearing cylinder is fixed on a frame, a piston part of the shearing cylinder is connected with the movable cutter seat, the fixed cutter seat is arranged on the frame below the movable cutter seat, and working surfaces of the movable cutter and the fixed cutter are positioned on the same straight line.
In summary, the utility model has the following beneficial effects:
the automatic discharging device of the waste shearing machine provided by the utility model has ingenious design, and the inclined downward sliding plate is directly arranged below the shearing machine, so that the phenomenon that sheared waste is pushed by adopting a driving mechanism is avoided, when the shearing operation is finished, the work of shearing the waste is continuous, then the waste sheared later extrudes the waste sheared earlier downwards, and the waste sheared later pushes the front waste, so that the sheared waste is continuously pushed out. Therefore, more electric driving equipment is adopted, the electric driving equipment is easy to damage, and the maintenance cost and the energy consumption are high.
Drawings
Fig. 1 is a front view of an automatic discharging device of a scrap cutter, which is applied to an inclined scrap cutter;
fig. 2 is a schematic perspective view of an automatic discharging device of a scrap cutter applied to an inclined scrap cutter;
fig. 3 is a schematic bottom view of an automatic discharging device of a scrap cutter, which is applied to an inclined scrap cutter;
fig. 4 is a schematic top view of an automatic discharging device of a scrap cutter, which is applied to an inclined scrap cutter;
FIG. 5 is a schematic view of a partial structure of an automatic discharging device of a scrap cutter applied to an inclined scrap cutter;
FIG. 6 is a schematic view of a partial structure of an automatic discharging device of a scrap cutter applied to an inclined scrap cutter;
fig. 7 is a schematic diagram of a pressing member of the automatic discharging device of the waste shearing machine applied to the inclined waste shearing machine.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
It should be noted that, in the embodiments of the present utility model, all the expressions "first", "second", "third" and "fourth" are used to distinguish two entities with the same name but different entities or different parameters, and it is noted that the expressions "first", "second", "third" and "fourth" are merely for convenience of description, and should not be construed as limiting the embodiments of the present utility model, and the following embodiments are not described one by one.
In the description of the present utility model, it should be understood that the terms "center," "lateral," "longitudinal," "front," "rear," "left," "right," "upper," "lower," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like indicate orientations or positional relationships based on the orientation or positional relationships shown in the drawings, merely to facilitate describing the present utility model and simplify the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and therefore should not be construed as limiting the scope of the present utility model.
The utility model is described in further detail below with reference to fig. 1-7.
The application provides an automatic discharging device of a waste shearing machine, which is applied to a tilting waste shearing machine, and comprises a frame 1, wherein a feeding mechanism 2 and a shearing mechanism 3 are arranged on the frame 1, the feeding mechanism 2 is obliquely downwards arranged, the shearing mechanism 3 and the feeding mechanism 2 are mutually vertical, the feeding mechanism 2 comprises a feeding box 21, a conveying table arranged in the feeding box and a driving device for driving the conveying table to reciprocate back and forth, the conveying table comprises a conveying push plate 22 and a feeding plate 23 which are obliquely downwards arranged in a step shape, the conveying push plate 22 is fixedly connected with the feeding plate 23, the driving device comprises a pushing oil cylinder 24 arranged below the conveying push plate 22, and the pushing oil cylinder 24 is used for driving the conveying push plate to reciprocate so as to push waste downwards; a material pressing mechanism 4 is arranged above the feeding plate 23, the material pressing mechanism 4 is perpendicular to the feeding plate 23, and the material pressing mechanism 4 is used for extruding waste materials conveyed to the feeding plate from top to bottom; the frame 1 is also provided with a side pressing mechanism 5, and the side pressing mechanism 5 is used for extruding the waste materials which are conveyed to the feeding plate from outside to inside; a shearing mechanism 3 is further arranged below the side of the material pressing mechanism 4 and is used for shearing the extruded waste conveyed to the feeding plate; the below of shearing mechanism 3 is provided with discharge mechanism 6, and discharge mechanism 6 is provided with downward-inclined slide plate 62 including the discharge gate 61 that is located shearing mechanism 3 below, the below of discharge gate 61, and the delivery outlet of slide plate can be connected to horizontal conveying platform.
In this embodiment, the pushing cylinder 24 is disposed below the conveying table, so as to avoid damage to the pushing cylinder when the gripper grabs the waste for throwing, and the conveying is configured to be a step-shaped downward inclined conveying push plate 22 and feeding plate 23, the end of the conveying push plate 22 is fixedly connected with the feeding plate 23, and the conveying planes of the conveying push plate 22 and the feeding plate 23 are parallel to each other, so that the pushing cylinder 24 is utilized to drive the conveying push plate to reciprocate to push the waste to move downward. Most of the waste materials can slide down under the action of gravity in the obliquely arranged feeding box, but some waste materials can not slide down smoothly, so that the waste materials are pushed down by adopting a stepped conveying push plate to ensure smooth feeding. Therefore, the large metal scraps are prevented from being accumulated on the conveying table, and the feeding speed is increased; the material pressing mechanism is matched with the side pressing mechanism 5, so that the excessive volume of waste materials is avoided, a large space is occupied, a shearing area is blocked, and the shearing efficiency is reduced; the downward inclined slide plate 62 is directly arranged below the shearing mechanism 3, so that the sheared waste is prevented from being pushed by a driving mechanism, the work of shearing the waste is continuous and uninterrupted all the time when the shearing operation is completed, then the waste sheared later extrudes the waste sheared earlier downwards, the waste sheared later pushes the front waste, and the sheared waste is continuously pushed out. Therefore, a plurality of electric driving devices are adopted in the equipment, and the electric driving devices are easy to damage, so that the cost is increased, the maintenance cost is increased in the operation process, and the energy consumption is increased.
In conclusion, the inclined waste shearing machine provided by the utility model adopts the cooperation of the structures of the feeding mechanism 2, the shearing mechanism 3, the pressing mechanism 4, the side pressing mechanism 5, the discharging mechanism 6 and the like, has compact and ingenious structural design, is suitable for the metal recovery industry and large-scale steel factories, and can be used for shearing waste metals, and has the advantages of high waste pushing efficiency, high shearing efficiency, safe work, energy consumption saving and the like. The shearing machine has the advantages of convenient automatic operation, high shearing efficiency, energy consumption conservation and low maintenance cost.
As shown in fig. 1, the rear end of the conveying push plate 22 is connected with a supporting plate 25, a supporting plate oil cylinder 26 is hinged below the supporting plate 25, and both sides of the supporting plate are connected to the frame 1 through a first connecting shaft. In this embodiment, both the pallet cylinder and the push plate cylinder may be configured such that the front and rear ends of the cylinder are fixed to the frame by means of the ear plate pin. When the shearing machine is transported or not used, the supporting plate can be folded down, so that the size is reduced; when the support plate is lifted to the highest position during working, the position is locked by a fixing pin, and at the moment, the support plate oil cylinder can relieve pressure; the length of the feed box is prolonged by the supporting plate, and continuous feeding is ensured.
As shown in fig. 6-7, the pressing mechanism 4 comprises a pressing oil cylinder 41 mutually perpendicular to the feeding plate, the pressing oil cylinder 41 is fixedly arranged on the frame 1, and a piston part of the pressing oil cylinder 41 is connected with a pressing piece. Thereby, a compression of the volume of waste material from top to bottom is achieved before shearing. In this embodiment, the pressing mechanism 4 further includes a pressing square guide device and a pressing frame, the pressing frame is fixedly arranged on the frame, and the pressing square guide device includes a pressing member and square sliding blocks 45 symmetrically arranged on the pressing member. Two material pressing slide rails 46 perpendicular to the feeding plate are symmetrically arranged on the material pressing frame, and the material pressing slide rails and the square slide blocks are matched and kept in sliding connection. The pressing cylinder 41 is used for driving the pressing piece to reciprocate up and down along the pressing slide rail. The material pressing piece comprises a pressing head 42 and a narrow pressing strip 43, wherein the two square sliding blocks 45 are symmetrically arranged above the pressing head, the pressing surface of the pressing head faces to the feeding plate, the pressing surface is parallel to the feeding plate, the narrow pressing strip is fixedly arranged on the front side of the pressing head, the length of the narrow pressing strip is larger than that of the pressing head, and the width of the narrow pressing strip is smaller than that of the pressing head. The ram is mainly used to press the scrap down to the proper size, and the narrow bead is used to pre-crush the scrap that is delivered to the feed plate. Therefore, the material pressing efficiency and the material feeding efficiency are improved under the condition of enough pressure.
As shown in fig. 3, the side pressing mechanism 5 includes side pressing cylinders 51 and side pressing plates 52 symmetrically disposed on the frames on both sides of the feeding plate, one end of each side pressing cylinder 51 is fixedly connected with the frame 1, a piston part of each side pressing cylinder 51 is connected with the side pressing plate 52, and the side pressing cylinders 51 are used for driving the side pressing plates 52 to move so as to press the waste material to the inner side of the feeding plate. Thereby, compression of the volume of waste material from both sides is achieved before shearing.
Preferably, the shearing mechanism 3 is mutually perpendicular to the feeding plate 23, the shearing mechanism 3 comprises a shearing cylinder 31, a movable cutter shearing piece and a shearing door frame, the cylinder body of the shearing cylinder 31 is fixedly arranged on the shearing door frame, trapezoidal sliding rails 37 are arranged on two opposite inner sides of the shearing door frame, trapezoidal sliding blocks 38 matched with the trapezoidal sliding rails are arranged on the trapezoidal sliding rails, the piston part of the shearing cylinder 31 is connected with the movable cutter shearing piece, the movable cutter shearing piece is connected to the frame through a guide device, a fixed cutter shearing piece matched with the movable cutter shearing piece is arranged below the movable cutter shearing piece, and the shearing cylinder 31 is used for driving the movable cutter shearing piece to reciprocate up and down to be matched with the fixed cutter shearing piece to finish shearing operation. The movable cutter shearing piece comprises a movable cutter holder 32 and a movable cutter 34 fixedly arranged on the movable cutter holder 32, the movable cutter holder 32 is fixedly connected to a trapezoid sliding rail, the fixed cutter shearing piece comprises a fixed cutter holder 33 and a fixed cutter 36 fixedly arranged on the fixed cutter holder 33, and working surfaces of the movable cutter 34 and the fixed cutter 36 are positioned on the same straight line.
As shown in the figure, the inclined waste shearing machine further comprises a machine base arranged at the bottom of the machine frame, an adjusting mechanism 7 is arranged on the machine frame 1 and used for adjusting the included angle between the machine frame and the machine base so as to adjust the size of the sheared waste.
Specifically, the frame includes four support posts 8 that set up in the frame bottom, and shearing adjustment mechanism 7 includes adjustable striker plate 71 and the second connecting axle 72 that two symmetries set up, and the upper end and the second connecting axle 72 of every adjustable striker plate 71 are articulated, all fixedly are provided with gear plate 73 on two support posts 8 that are close to shearing mechanism one side, and two gear plates 73 set up relatively, and the lower tip of every gear plate is provided with a plurality of gear holes 74 along its waste material direction of transport, and the below of adjustable striker plate 71 is provided with gear hole matched with fixed bolt 75. Typically, the same standard of shearing is used when each plant shears a batch of scrap. When the same batch of specifications are cut, the gears are adjusted. If the driving mechanism is adopted for adjustment, for example, the swinging hydraulic cylinder is needed to swing back and forth for working every time of shearing, so that the working efficiency is reduced, the equipment use cost and the maintenance cost are increased, and the energy consumption is increased. Therefore, the structure also further improves the shearing speed, solves the energy consumption and saves the maintenance cost.
Further, the support column in the present application employs a telescopic hydraulic cylinder. Because the metal scrap is generally large and heavy, the tilting scrap shears are extremely heavy and cannot move when necessary, and need to move by means of an external crane or the like, which is slow in movement speed, short in distance and expensive in movement. The base of this application adopts scalable pneumatic cylinder, when tilting waste material cutter need remove, can realize whole loading and remove. The shearing machine can be quickly moved only by opening the loading carriage of the truck below the frame and then contracting the telescopic hydraulic cylinders arranged at the four corners upwards, so that the whole quick carrying is realized.
The present embodiment is only for explanation of the present utility model and is not to be construed as limiting the present utility model, and modifications to the present embodiment, which may not creatively contribute to the present utility model as required by those skilled in the art after reading the present specification, are all protected by patent laws within the scope of claims of the present utility model.
Claims (4)
1. The automatic discharging device of the waste shearing machine is characterized by comprising a frame (1), wherein a shearing mechanism (3) is arranged on the frame (1), the shearing mechanism (3) comprises a shearing driving device, a movable cutter shearing part and a fixed cutter shearing part, the shearing driving device is used for driving the movable cutter shearing part to reciprocate up and down, the fixed cutter shearing part is positioned below the movable cutter shearing part, a discharging mechanism (6) is arranged below the shearing mechanism, the discharging mechanism (6) comprises a discharging hole (61) positioned below the shearing mechanism (3), and a downward-inclined sliding plate (62) is arranged below the discharging hole (61).
2. The automatic discharging device of a scrap cutter according to claim 1, wherein: the shearing driving device is a shearing cylinder (31), a cylinder body of the shearing cylinder (31) is fixed on the frame, a piston part of the shearing cylinder is connected with a movable cutter shearing part, the movable cutter shearing part is connected on the frame through a guiding device, a fixed cutter shearing part matched with the movable cutter shearing part is arranged below the movable cutter shearing part, and the shearing cylinder (31) is used for driving the movable cutter shearing part to reciprocate up and down to match with the fixed cutter shearing part to finish shearing operation.
3. The automatic discharging device of a scrap cutter according to claim 2, wherein: the movable cutter shearing part comprises a movable cutter holder (32) and a movable cutter (34) fixedly mounted on the movable cutter holder (32), the fixed cutter shearing part comprises a fixed cutter holder (33) and a fixed cutter (36) fixedly mounted on the fixed cutter holder (33), a piston part of the shearing cylinder (31) is connected with the movable cutter holder (32), the fixed cutter holder (33) is arranged on a frame below the movable cutter holder, and working surfaces of the movable cutter (34) and the fixed cutter (36) are located on the same straight line.
4. The automatic discharging device of a scrap cutter according to claim 2, wherein: the shearing mechanism (3) further comprises a shearing door frame, a cylinder body of the shearing cylinder (31) is fixedly arranged on the shearing door frame, two opposite inner side surfaces of the shearing door frame are provided with trapezoidal sliding rails (37), and trapezoidal sliding blocks (38) matched with the trapezoidal sliding rails are arranged on the trapezoidal sliding rails.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322362538.4U CN220783135U (en) | 2023-08-31 | 2023-08-31 | Automatic discharging device of waste shearing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322362538.4U CN220783135U (en) | 2023-08-31 | 2023-08-31 | Automatic discharging device of waste shearing machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220783135U true CN220783135U (en) | 2024-04-16 |
Family
ID=90661947
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322362538.4U Active CN220783135U (en) | 2023-08-31 | 2023-08-31 | Automatic discharging device of waste shearing machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220783135U (en) |
-
2023
- 2023-08-31 CN CN202322362538.4U patent/CN220783135U/en active Active
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