CN220779791U - Multi-element iron-based new material mixing device - Google Patents
Multi-element iron-based new material mixing device Download PDFInfo
- Publication number
- CN220779791U CN220779791U CN202322065204.0U CN202322065204U CN220779791U CN 220779791 U CN220779791 U CN 220779791U CN 202322065204 U CN202322065204 U CN 202322065204U CN 220779791 U CN220779791 U CN 220779791U
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- mixing
- support
- stirring
- element iron
- mixing tank
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- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 title claims abstract description 118
- 239000000463 material Substances 0.000 title claims abstract description 111
- 238000002156 mixing Methods 0.000 title claims abstract description 101
- 229910052742 iron Inorganic materials 0.000 title claims abstract description 59
- 238000003756 stirring Methods 0.000 claims abstract description 91
- 238000007789 sealing Methods 0.000 claims abstract description 16
- 238000010438 heat treatment Methods 0.000 claims description 17
- 230000008878 coupling Effects 0.000 claims description 8
- 238000010168 coupling process Methods 0.000 claims description 8
- 238000005859 coupling reaction Methods 0.000 claims description 8
- 238000003466 welding Methods 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 4
- 238000002360 preparation method Methods 0.000 abstract description 4
- 239000002184 metal Substances 0.000 description 9
- 229910052751 metal Inorganic materials 0.000 description 9
- 239000000203 mixture Substances 0.000 description 9
- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical compound [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 description 6
- 238000013329 compounding Methods 0.000 description 6
- 230000008439 repair process Effects 0.000 description 6
- 230000007246 mechanism Effects 0.000 description 5
- 238000003723 Smelting Methods 0.000 description 4
- 239000000654 additive Substances 0.000 description 4
- 230000000996 additive effect Effects 0.000 description 4
- 230000003014 reinforcing effect Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000005096 rolling process Methods 0.000 description 3
- 238000009434 installation Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000005304 joining Methods 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000009628 steelmaking Methods 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
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- Mixers Of The Rotary Stirring Type (AREA)
Abstract
The utility model discloses a multi-element iron-based new material mixing device, which relates to the technical field of multi-element iron-based material preparation and comprises a mixing tank, wherein the mixing tank is arranged in an external support, the external support is rotationally connected with the mixing tank, a stirring shaft is arranged in the mixing tank, a sealing cover is arranged at the upper end of the stirring shaft, the sealing cover is connected with the stirring shaft through a bearing, and the device can upwards turn multi-element iron-based new material at the bottom of the device by installing a stirring bracket to match a stirring piece, so that the multi-element iron-based new material at the bottom of the device can be lifted upwards, the stirring bracket can be matched with a stirring rod to fully mix the materials in the device, all the multi-element iron-based new material in the device can be mixed, the mixing dead angle in the device is avoided, and the using effect of the device is enhanced.
Description
Technical Field
The utility model relates to the technical field of preparation of multi-element iron-based materials, in particular to a mixing device for a new multi-element iron-based material.
Background
In the using process of the equipment parts, the problems of cracks and breakage are often caused by the action of external larger stress, or the abrasion with larger size is caused, so that the normal use of the parts is seriously influenced, the existing solution is to repair the damaged metal parts by a laser additive repair technology, so that the on-site repair and remanufacturing of the damaged parts are realized, the time can be saved, and the equipment performance can be quickly recovered; the cost can be saved, the raw material for laser additive repair is derived from a multi-element iron-based material mixture, the iron-based material is also called a ferrous metal material, and the ferrous metal is taken as a matrix, one or more other elements are added to form an alloy, when the multi-element iron base material is used for steelmaking, a hot metal tank is needed, and then the multi-element iron base material in the hot metal tank is smelted by utilizing high temperature;
because the ferrous metal in the laser additive repair needs to be added to carry out mixed smelting on the multi-element iron base materials during smelting, a single-shaft stirrer is usually used for stirring the ferrous metal base materials and the multi-element iron base materials by the existing hot metal ladle, the operation mode of single-shaft stirring is inconvenient for throwing the ferrous metal base materials at the bottom upwards, and the ferrous metal base materials and the multi-element iron base materials are not uniform enough during mixed smelting, so that the purity and the efficiency of the multi-element molten iron smelting preparation of the laser additive repair are difficult to improve;
for example, chinese issued patent (a multi-element iron-based material blending device) with publication number CN 219002814U: the multi-element molten iron pouring device comprises a tank body, wherein an outer supporting plate is fixed on the outer side of the tank body, stirring mechanisms capable of uniformly mixing multi-element molten iron on the inner side of the tank body are distributed on an inner ring array of the outer supporting plate, and a cover opening mechanism capable of automatically opening a cover plate in the pouring process of the multi-element molten iron on the inner side of the tank body is arranged on the inner side of an opening part of the tank body; the stirring mechanism comprises a rotating shaft connected with the output end of the servo motor on the right side of the outer support plate through a coupling, the cover opening mechanism comprises a rotating rod movably connected with the inner wall of the opening at the upper part of the tank body, a connecting rod is fixed at the bottom of the rotating rod, and a gravity block is fixed at the middle part of the connecting rod. The multi-element iron-based material mixing device can effectively uniformly roll, stir and mix multi-element molten iron on the inner side of the tank body through the stirring mechanism, so that the multi-element molten iron is uniformly mixed by vertically and alternately rolling, and the purity and the preparation efficiency of the multi-element iron base material are improved;
according to the technical scheme, the multi-element iron-based material mixing device has the technical problems that the multi-element iron-based material mixing device is capable of carrying out rolling stirring in the device through the four stirring rods, so that the multi-element iron-based material is mixed, but when the stirring rods rotate due to the fact that the stirring rods are of a fan-shaped structure, the stirring range of the stirring rods is conical, the cross center part of the four stirring rods cannot be effectively stirred, and the stirring effect of the device is seriously affected.
Therefore, a multi-element iron-based new material mixing device is provided.
Disclosure of Invention
The utility model aims to provide a multi-element iron-based new material mixing device, which is used for solving the problems that the multi-element iron-based material mixing device provided in the background art can mix multi-element iron-based materials by rolling and stirring four stirring rods in the device, but the stirring range of the stirring rods is conical when the stirring rods rotate due to the fan-shaped structure of the stirring rods, so that the junction center part of the four stirring rods cannot be effectively stirred, and the stirring effect of the device is seriously affected.
In order to achieve the above purpose, the present utility model provides the following technical solutions: a multi-element iron-based new material mixing device comprises an external bracket:
the mixing tank is arranged in the external support, the external support is rotationally connected with the mixing tank, a stirring shaft is arranged in the mixing tank, a sealing cover is arranged at the upper end of the stirring shaft, the sealing cover is connected with the stirring shaft through a bearing, the sealing cover is connected with the mixing tank through a screw, a stirring rod is arranged outside the stirring shaft, and the stirring rod is fixedly connected with the stirring shaft;
the mixing support, it sets up both ends around the terminal surface under the blending jar, mixing support and blending jar welded connection, the internally mounted of mixing support has the material disturbing support, material disturbing support and mixing support swivelling joint, the externally mounted of material disturbing support has the stirring piece, stirring piece and material disturbing support fixed connection.
Preferably, a material port is arranged at the upper end of the front end face of the mixing tank, and the material port is fixedly connected with the mixing tank.
Preferably, the upper end of the sealing cover is provided with a stirring motor, the stirring motor is fixedly connected with the sealing cover, and the stirring motor is connected with the stirring shaft through a coupling.
Preferably, a rotating motor is arranged on one side of the outer support, the rotating motor is fixedly connected with the outer support, and the rotating motor is connected with the mixing tank through a coupler.
Preferably, the front end face of the mixing support is provided with a mixing motor, the mixing motor is connected with the mixing support through screws, and the mixing motor is connected with the disturbing support through a coupling.
Preferably, a heating bracket is arranged at the lower end of the mixing tank, and the heating bracket is fixedly connected with the mixing tank.
Preferably, heating plates are arranged on two sides of the upper end inside the heating support, and the heating plates are fixedly connected with the mixing tank.
Compared with the prior art, the utility model has the beneficial effects that:
1. according to the utility model, the material stirring device is provided with the material stirring bracket, so that the material stirring bracket can be matched with the material stirring piece to upwards stir the new multielement iron-based material at the bottom of the device, the new multielement iron-based material at the bottom of the device is lifted upwards, the material stirring bracket is matched with the stirring rod to fully mix the materials in the device, all the new multielement iron-based materials in the device can be ensured to be mixed, the mixing dead angle in the device is avoided, and the using effect of the device is enhanced;
2. according to the utility model, the mixed material discharge device can be conveniently arranged through the material port, the practicability of the device is enhanced, and the stirring rod is arranged to stir the new multi-element iron-based material in the device, so that the new multi-element iron-based material is mixed, and the practicability of the device is enhanced.
Drawings
FIG. 1 is a three-dimensional perspective view of a device for uniformly mixing new multi-element iron-based materials;
FIG. 2 is a front view of a new multi-element iron-based material mixing device of the present utility model;
FIG. 3 is a schematic diagram of a partial structure of a device for mixing new multi-element iron-based materials;
FIG. 4 is a diagram showing the connection relationship between a material stirring bracket and a material stirring piece;
fig. 5 is a schematic structural diagram of a device for uniformly mixing new multielement iron-based materials.
In the figure: 1. an external bracket; 2. a rotating electric machine; 3. a mixing tank; 4. a material port; 5. sealing cover; 6. a stirring motor; 7. a heating support; 8. a mixing bracket; 9. a mixing motor; 10. a stirring shaft; 11. a stirring rod; 12. a material disturbing bracket; 13. a material stirring piece; 14. and (5) heating the plate.
Description of the embodiments
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments.
Referring to fig. 1-5, an embodiment of the present utility model is provided: a multi-element iron-based new material mixing device comprises an external bracket 1:
the mixing tank 3 is arranged in the external support 1, the external support 1 is rotationally connected with the mixing tank 3, a stirring shaft 10 is arranged in the mixing tank 3, a sealing cover 5 is arranged at the upper end of the stirring shaft 10, the sealing cover 5 is connected with the stirring shaft 10 through a bearing, the sealing cover 5 is connected with the mixing tank 3 through a screw, a stirring rod 11 is arranged outside the stirring shaft 10, the stirring rod 11 is arranged to stir new multi-element iron-based materials in the device, the new multi-element materials are mixed, the practicability of the device is enhanced, and the stirring rod 11 is fixedly connected with the stirring shaft 10;
the material mixing support 8, it sets up the front and back both ends at the lower terminal surface of blending jar 3, material mixing support 8 and blending jar 3 welded connection, the internally mounted of material mixing support 8 has material stirring support 12, the installation material stirring support 12 makes its cooperation stirring piece 13 upwards turn over the material to the multielement iron-based new material of device bottom, make the multielement iron-based new material of device bottom upwards lift, material stirring support 12 cooperation puddler 11 can carry out intensive mixing to the material of device inside, guarantee that all multielement iron-based new materials of device inside homoenergetic mix, avoid the inside mixed dead angle that appears of device, the result of use of reinforcing means, material stirring support 12 and 8 swivelling joint of material mixing support, the externally mounted of material stirring support 12 has stirring piece 13, stirring piece 13 and material stirring support 12 fixed connection.
Referring to fig. 1, fig. 2, fig. 3, fig. 4 and fig. 5, the material mouth 4 is installed to the upper end of the preceding terminal surface of blending jar 3, material mouth 4 and blending jar 3 fixed connection, install the material discharging device after material mouth 4 can be convenient for mix, the practicality of reinforcing arrangement, agitator motor 6 is installed to the upper end of sealed lid 5, agitator motor 6 and sealed lid 5 fixed connection, agitator motor 6 passes through the coupling with (mixing) shaft 10, rotating electrical machines 2 is installed to one side of external support 1, rotating electrical machines 2 and external support 1 fixed connection, rotating electrical machines 2 pass through the coupling with blending jar 3, compounding motor 9 is installed to the preceding terminal surface of compounding support 8, compounding motor 9 passes through the screw connection with compounding support 8, compounding motor 9 passes through the coupling with the interference material support 12, heating support 7 is installed to the lower extreme of blending jar 3, heating support 7 and blending jar 3 fixed connection, heating plate 14 is all installed to the both sides of the inside upper end of heating support 7, heating plate 14 and blending jar 3 fixed connection.
Working principle: during the use, the staff is with multi-element iron-based material and assist the material together through material mouth 4 joining mixing jar 3 inside, then hot plate 14 heats the material, then agitator motor 6 drives (mixing) shaft 10 and puddler 11 and rotates, make the horizontal mixing of material, then compounding motor 9 drives and disturb material support 12 and stirring piece 13 and rotate, make the material rise upwards, make the material carry out vertical mixing, and then make the material mix fully, after mixing, rotating electrical machines 2 drive mixing jar 3 and rotate, make the material follow material mouth 4 discharge device, this device installs puddler 11 can stir the inside multi-element iron-based new material of device, make multi-element new material mix, reinforcing device's practicality, the installation is disturbed material support 12 and is made its cooperation stirring piece 13 and can upwards overturn the multi-element iron-based new material of device bottom, make the multi-element iron-based new material of device bottom upwards raise, it can fully mix the inside all multi-element iron-based new material of device to guarantee, avoid inside the device to appear mixing, reinforcing device's use 4 can be convenient for the device after the device is installed to mix the material, the device is convenient for the device is discharged.
It will be evident to those skilled in the art that the utility model is not limited to the details of the foregoing illustrative embodiments, and that the present utility model may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the utility model being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (7)
1. The utility model provides a multielement iron-based new material mixing device, includes external support (1), its characterized in that:
the mixing tank (3) is arranged in the external support (1), the external support (1) is rotationally connected with the mixing tank (3), a stirring shaft (10) is arranged in the mixing tank (3), a sealing cover (5) is arranged at the upper end of the stirring shaft (10), the sealing cover (5) is connected with the stirring shaft (10) through a bearing, the sealing cover (5) is connected with the mixing tank (3) through a screw, a stirring rod (11) is arranged outside the stirring shaft (10), and the stirring rod (11) is fixedly connected with the stirring shaft (10);
the mixing support (8) is arranged at the front end and the rear end of the lower end face of the mixing tank (3), the mixing support (8) is connected with the mixing tank (3) in a welding mode, a material disturbing support (12) is arranged in the mixing support (8) and is rotatably connected with the mixing support (8), a stirring piece (13) is arranged on the outer portion of the material disturbing support (12), and the stirring piece (13) is fixedly connected with the material disturbing support (12).
2. The multi-element iron-based new material mixing device according to claim 1, wherein: the upper end of the front end face of the mixing tank (3) is provided with a material port (4), and the material port (4) is fixedly connected with the mixing tank (3).
3. The multi-element iron-based new material mixing device according to claim 1, wherein: the stirring motor (6) is installed at the upper end of the sealing cover (5), the stirring motor (6) is fixedly connected with the sealing cover (5), and the stirring motor (6) is connected with the stirring shaft (10) through a coupling.
4. The multi-element iron-based new material mixing device according to claim 1, wherein: the rotary motor (2) is installed on one side of the outer support (1), the rotary motor (2) is fixedly connected with the outer support (1), and the rotary motor (2) is connected with the mixing tank (3) through a coupler.
5. The multi-element iron-based new material mixing device according to claim 1, wherein: the front end face of the mixing support (8) is provided with a mixing motor (9), the mixing motor (9) is connected with the mixing support (8) through screws, and the mixing motor (9) is connected with the disturbing support (12) through a coupling.
6. The multi-element iron-based new material mixing device according to claim 1, wherein: the lower extreme of blending jar (3) is installed heating support (7), heating support (7) and blending jar (3) fixed connection.
7. The multi-element iron-based new material mixing device according to claim 6, wherein: heating plates (14) are arranged on two sides of the upper end inside the heating support (7), and the heating plates (14) are fixedly connected with the mixing tank (3).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202322065204.0U CN220779791U (en) | 2023-08-03 | 2023-08-03 | Multi-element iron-based new material mixing device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN202322065204.0U CN220779791U (en) | 2023-08-03 | 2023-08-03 | Multi-element iron-based new material mixing device |
Publications (1)
Publication Number | Publication Date |
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CN220779791U true CN220779791U (en) | 2024-04-16 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN202322065204.0U Active CN220779791U (en) | 2023-08-03 | 2023-08-03 | Multi-element iron-based new material mixing device |
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CN (1) | CN220779791U (en) |
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2023
- 2023-08-03 CN CN202322065204.0U patent/CN220779791U/en active Active
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