CN220779751U - Energy-saving aluminum dissolving device - Google Patents

Energy-saving aluminum dissolving device Download PDF

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Publication number
CN220779751U
CN220779751U CN202322590005.1U CN202322590005U CN220779751U CN 220779751 U CN220779751 U CN 220779751U CN 202322590005 U CN202322590005 U CN 202322590005U CN 220779751 U CN220779751 U CN 220779751U
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fixedly connected
dissolving
steam
energy
tank
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CN202322590005.1U
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高建伟
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Hepu Suzhou New Material Technology Co ltd
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Hepu Suzhou New Material Technology Co ltd
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Abstract

The utility model discloses an energy-saving aluminum dissolving device, which relates to the technical field of metal mineral extraction and comprises a dissolving tank, a mineral aggregate crushing unit and a heating and pressurizing unit; the dissolving tank is a cylindrical tank body which is vertically arranged; the mineral aggregate crushing unit comprises a crushing cavity, a feed hopper, a hydraulic cylinder, a rotating column and a crushing blade, wherein the middle part of the upper end of the dissolving tank is fixedly connected with an annular crushing cavity, and the front side and the rear side of the upper end of the crushing cavity are fixedly connected with a feed hopper; the heating and pressurizing units are arranged at the left side, the right side and the lower side of the dissolving tank. The utility model has a reliable mineral aggregate crushing unit, can crush the bulk materials, thereby increasing the contact area of reactants and solution to improve the dissolution rate of aluminum, further improving the reaction rate by improving the reaction temperature and pressure, reducing the working time of an electric device and the use of energy materials, and further playing a good energy-saving effect.

Description

Energy-saving aluminum dissolving device
Technical Field
The utility model relates to the technical field of metal mineral extraction, in particular to an energy-saving aluminum dissolving device.
Background
The aluminum element is one of the most abundant metal elements in the crust, and has wide application in the field of production and manufacture. In the process of refining bauxite, the bauxite is subjected to dissolution, filtration, acidification, re-filtration and electrolysis in sequence. As the first step of the whole process, the speed of aluminum dissolution has an important influence on the whole preparation process;
The utility model provides an energy-saving aluminum centralized dissolving crucible furnace for die casting that application publication number CN108680013A published in prior art, including rotary chassis and a plurality of boiler devices of setting up in the top of rotary chassis, every boiler device is including heat preservation furnace body and the heat exchanger of setting up in the top of heat preservation furnace body, and the heat preservation furnace body is including furnace body shell, calcium silicate board, nano plate, mullite brick and the pouring inlayer that set gradually from outside to inside, installs nozzle and air-blower on the outer wall of heat preservation furnace body respectively;
the energy-saving aluminum dissolving device has the advantages that the energy-saving effect can be achieved by recycling the waste heat in the waste gas, but the efficiency of dissolving aluminum is low, so that the boiler still burns fuel for a long time to improve the temperature in the boiler, and therefore energy saving cannot be well achieved.
Disclosure of utility model
The utility model aims to overcome the existing defects, and provides an energy-saving aluminum dissolving device which is provided with a reliable mineral aggregate crushing unit and a reliable heating and pressurizing unit, wherein the crushing unit can crush bulk materials, so that the contact area of reactants and solution is increased to improve the aluminum dissolving rate, the temperature and pressure of the reaction are increased, the reaction rate is further improved, the working time of an electric device and the use of energy materials are reduced, the energy-saving effect is better, and the problems in the background technology can be effectively solved.
In order to achieve the above purpose, the present utility model provides the following technical solutions: an energy-saving aluminum dissolving device comprises a dissolving tank, a mineral aggregate crushing unit and a heating and pressurizing unit;
Dissolving tank: the dissolution tank is a cylindrical tank body which is vertically arranged, the front end of the dissolution tank is provided with a PLC (programmable logic controller), and the input end of the PLC is electrically connected with the output end of an external power supply;
Mineral aggregate crushing unit: the device comprises a crushing cavity, a feeding hopper, hydraulic cylinders, supporting rods, an installing table, a motor, rotating columns and crushing blades, wherein the middle part of the upper end of a dissolving tank is fixedly connected with the annular crushing cavity, the front side and the rear side of the upper end of the crushing cavity are fixedly connected with the feeding hopper, the upper end of the feeding hopper is fixedly provided with the hydraulic cylinders which are positioned on the left side and the right side of the crushing cavity, the telescopic ends of the hydraulic cylinders are fixedly connected with the lower ends of the vertical supporting rods, the upper ends of the supporting rods are fixedly connected with the left side and the right side of the lower ends of the installing table, the motor is embedded in the middle part of the upper end of the installing table, an output shaft of the motor is downwards arranged and fixedly connected with the upper ends of the rotating columns, the rotating columns are vertically arranged and are fixedly connected with a plurality of crushing blades on the outer sides of the circumference, the crushing blades are horizontally arranged and are perpendicular to the rotating columns which are vertically arranged, and the input ends of the hydraulic cylinders and the motor are electrically connected with the output ends of an external power supply through a PLC;
a heating and pressurizing unit: is arranged at the left side, the right side and the lower side of the dissolving tank.
The dissolving tank is used for containing alkaline solution to dissolve bauxite, the PLC is used for controlling the work of electrical components to start and stop, the crushed aggregates chamber is used for smashing the cubic material that gets into from the feeder hopper, thereby increase reactant and solution's area of contact promotes reaction rate, the pneumatic cylinder passes through the support pole and promotes the mount table and go up and down, the mount table is used for the installation of motor, the motor is used for driving the spliced pole and rotates, thereby drive crushing sword rotation, cut up the material piece, the pressurization unit that heats is used for improving temperature and pressure, thereby further increase aluminum dissolution's reaction rate.
Further, the mineral aggregate smashing unit further comprises a connecting rod and a closed material bearing block, wherein the vertical connecting rod is fixedly connected to the left side and the right side of the lower end of the mounting table, and the lower end of the connecting rod is fixedly connected to the upper side of the conical inclined surface of the closed material bearing block. The connecting rod is used for enabling the sealed material bearing block to lift along with the mounting table, the sealed material bearing block is used for bearing materials in the crushed aggregates cavity, crushing is convenient, the sealed material bearing block can seal or open the lower end of the crushed aggregates cavity, and then the materials can slide into the dissolving tank along the inclined plane through downwards moving the sealed material bearing block after the crushing of the materials is completed.
Further, the heating and pressurizing unit comprises a connecting channel, an electromagnetic opening and closing valve, a steam supercharger and a steam connecting pipe, wherein transverse connecting channels are fixedly connected to the upper positions of the left side and the right side of the dissolving tank, the electromagnetic opening and closing valves are installed at the two connecting channels, the steam supercharger is installed on the left side of the left connecting channel, the left end of the steam supercharger is fixedly connected with the steam connecting pipe, the steam connecting pipe penetrates through the steam supercharger and the left connecting channel to be communicated, and the electromagnetic opening and closing valve and the input end of the steam supercharger are electrically connected with the output end of an external power supply through a PLC. The left connecting channel is used for installing a steam booster, the steam connecting pipe is communicated with an external steam source, the steam booster is used for sending steam into the dissolving tank and continuously pressurizing the steam, the temperature of the inside of the dissolving tank can be increased by the introduced steam, the aluminum dissolving speed is further increased, and the electromagnetic opening and closing valve is used for controlling the opening and closing of the connecting channel and the discharging pipe opening.
Further, the heating and pressurizing unit further comprises a solution filling port and a discharging pipe orifice, the solution filling port is fixedly connected to a connecting channel on the right side of the dissolving tank, the solution filling port is provided with an upward port, the discharging pipe orifice is fixedly connected to the lower end of the dissolving tank, and an electromagnetic opening and closing valve is arranged on the outer side of the circumference of the discharging pipe orifice. The solution filling port is used for pouring alkaline solution used for dissolving aluminum into the dissolving tank along a connecting channel on the right side, and the discharging pipe port is used for discharging the dissolved aluminum solution downwards so as to be convenient for the next treatment.
Further, still include support base and side direction opening, the lower extreme fixedly connected with annular support base of dissolving tank, and four side direction openings have been seted up to the circumference side array of support base. The support base is used for supporting the dissolving tank, and the lateral opening is convenient for the access of an external pipeline.
Further, the shock absorber further comprises a rubber shock absorber cushion, and a circle of rubber shock absorber cushion is fixedly arranged at the lower end of the supporting base. The rubber cushioning pad is used for increasing the friction force between the device and the bottom surface and playing a cushioning effect.
Compared with the prior art, the utility model has the beneficial effects that: this energy-saving aluminium dissolving device has following benefit:
1. The device has a reliable mineral aggregate crushing unit, and can crush the bulk materials, so that the contact area of reactants and solution is increased to improve the dissolution rate of aluminum: the crushing cavity is used for crushing the block materials entering from the feeding hopper, so that the contact area of reactants and solution is increased to improve the reaction rate, the hydraulic cylinder pushes the mounting table to lift through the supporting rod, the mounting table is used for mounting the motor, the motor is used for driving the rotating column to rotate so as to drive the crushing blade to rotate, the material blocks are crushed, the closed material supporting block is used for supporting the materials in the crushing cavity, the connecting rod is used for enabling the closed material supporting block to lift along with the mounting table, the lower end of the crushing cavity is closed or opened, and the materials can slide into the dissolution tank along the inclined plane by downwards moving the closed material supporting block after the crushing of the materials is completed;
2. The device has a reliable heating and pressurizing unit, and can further improve the reaction rate by improving the reaction temperature and pressure: the steam connecting pipe is communicated with an external steam source, the steam booster is used for sending steam into the dissolving tank and continuously pressurizing the steam, the temperature in the dissolving tank can be increased by the introduced steam, the aluminum dissolving speed is further increased, the electromagnetic opening and closing valve is used for controlling the opening and closing of the connecting channel, the solution filling port is used for infusing alkaline solution used for dissolving aluminum into the dissolving tank along the connecting channel on the right side, and the discharging pipe orifice is used for discharging the dissolved aluminum solution downwards so as to facilitate the next treatment;
3. The utility model has a reliable mineral aggregate crushing unit, can crush the bulk materials, thereby increasing the contact area of reactants and solution to improve the rate of aluminum dissolution, and has a reliable heating and pressurizing unit, thereby further improving the rate of reaction by improving the temperature and pressure of reaction, reducing the working time of electric appliances and the use of energy materials, and further playing a good energy-saving effect.
Drawings
FIG. 1 is a schematic diagram of the structure of the present utility model;
FIG. 2 is a schematic view of the left front side structure of the present utility model;
fig. 3 is a partial cross-sectional view of the present utility model.
In the figure: 1 dissolving tank, 2PLC controller, 3 mineral aggregate crushing unit, 31 crushed aggregates chamber, 32 feeder hopper, 33 pneumatic cylinder, 34 supporting rod, 35 mount table, 36 motor, 37 rotation post, 38 crushing sword, 39 connecting rod, 310 seal the material-bearing piece, 4 heating pressurization unit, 41 connecting channel, 42 electromagnetism open-close valve, 43 steam booster, 44 steam connecting pipe, 45 solution filling mouth, 46 ejection of compact mouth of pipe, 5 support base, 6 side direction openings, 7 rubber cushioning pad.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1-3, the present embodiment provides a technical solution: an energy-saving aluminum dissolving device comprises a dissolving tank 1, a mineral aggregate crushing unit 3 and a heating and pressurizing unit 4;
Dissolving tank 1: the dissolution tank is a cylindrical tank body which is vertically arranged, the front end of the dissolution tank 1 is provided with a PLC (programmable logic controller) 2, and the input end of the PLC 2 is electrically connected with the output end of an external power supply;
Mineral aggregate crushing unit 3: the device comprises a crushing cavity 31, a feeding hopper 32, hydraulic cylinders 33, a supporting rod 34, a mounting table 35, a motor 36, a rotating column 37 and crushing blades 38, wherein the middle part of the upper end of a dissolving tank 1 is fixedly connected with the annular crushing cavity 31, the front side and the rear side of the upper end of the crushing cavity 31 are fixedly connected with the feeding hopper 32, the upper end of the feeding hopper 32 is fixedly provided with the hydraulic cylinders 33 on the left side and the right side of the crushing cavity 31, the telescopic ends of the hydraulic cylinders 33 are fixedly connected with the lower ends of the vertical supporting rods 34, the upper ends of the supporting rods 34 are fixedly connected with the left side and the right side of the lower ends of the mounting table 35, the motor 36 is embedded in the middle part of the upper end of the mounting table 35, the output shaft of the motor 36 is downwards arranged and fixedly connected with the upper end of the rotating column 37, the rotating column 37 is vertically arranged, the circumference outside is fixedly connected with a plurality of crushing blades 38, the crushing blades 38 are horizontally arranged and are perpendicular to the vertically arranged rotating column 37, and the input ends of the hydraulic cylinders 33 and the motor 36 are electrically connected with the output end of an external power supply through a PLC 2;
heating and pressurizing unit 4: are installed at the left and right sides and the lower side of the dissolution tank 1.
The dissolving tank 1 is used for containing alkaline solution to dissolve bauxite, the PLC controller 2 is used for controlling the work start and stop of electrical components, the crushing cavity 31 is used for crushing the blocky materials entering from the feed hopper 32, thereby increasing the contact area of reactants and solution to improve the reaction rate, the hydraulic cylinder 33 pushes the mounting table 35 to lift through the supporting rod 34, the mounting table 35 is used for mounting the motor 36, the motor 36 is used for driving the rotating column 37 to rotate, thereby driving the crushing blade 38 to rotate, cutting up the blocky materials, and the heating and pressurizing unit 4 is used for improving the temperature and the pressure, thereby further increasing the reaction rate of aluminum dissolution.
The mineral aggregate crushing unit 3 further comprises a connecting rod 39 and a closed material bearing block 310, wherein the vertical connecting rod 39 is fixedly connected to the left side and the right side of the lower end of the mounting table 35, and the lower end of the connecting rod 39 is fixedly connected to the upper side of the conical inclined surface of the closed material bearing block 310. The connecting rod 39 is used for enabling the sealed material bearing block 310 to lift along with the mounting table 35, the sealed material bearing block 310 is used for bearing materials in the crushed aggregates cavity 31, crushing is convenient, the sealed material bearing block 310 can seal or open the lower end of the crushed aggregates cavity 31, and then after the crushing of the materials is completed, the materials can slide into the dissolution tank 1 along the inclined plane by downwards moving the sealed material bearing block 310.
The heating and pressurizing unit 4 comprises a connecting channel 41, an electromagnetic opening and closing valve 42, a steam booster 43 and a steam connecting pipe 44, wherein the transverse connecting channel 41 is fixedly connected to the upper positions of the left side and the right side of the dissolution tank 1, the electromagnetic opening and closing valve 42 is installed at the two connecting channels 41, the steam booster 43 is installed on the left side of the connecting channel 41 positioned on the left side, the steam connecting pipe 44 is fixedly connected to the left end of the steam booster 43, the steam connecting pipe 44 passes through the steam booster 43 and is communicated with the connecting channel 41 on the left side, and the electromagnetic opening and closing valve 42 and the input end of the steam booster 43 are electrically connected with the output end of an external power supply through the PLC 2. The left connecting channel 41 is used for installing the steam booster 43, the steam connecting pipe 44 is communicated with an external steam source, the steam booster 43 sends steam into the dissolving tank 1 and continuously pressurizes the steam, the temperature of the inside of the dissolving tank 1 can be increased by the introduced steam, the aluminum dissolving speed is further increased, and the electromagnetic opening and closing valve 42 is used for controlling the opening and closing of the connecting channel 41 and the discharging pipe orifice 46.
The heating and pressurizing unit 4 further comprises a solution filling port 45 and a discharging pipe port 46, the solution filling port 45 is fixedly connected to the connecting channel 41 on the right side of the dissolution tank 1, the solution filling port 45 is provided with an upward port, the discharging pipe port 46 is fixedly connected to the lower end of the dissolution tank 1, and the electromagnetic opening and closing valve 42 is installed on the outer side of the circumference of the discharging pipe port 46. The solution filling port 45 is used for injecting alkaline solution for dissolving aluminum into the dissolving tank 1 along the connecting channel 41 on the right side, and the discharging pipe port 46 is used for discharging the dissolved aluminum solution downwards so as to be convenient for the next treatment.
The dissolution tank is characterized by further comprising a support base 5 and lateral through holes 6, wherein the lower end of the dissolution tank 1 is fixedly connected with the annular support base 5, and four lateral through holes 6 are formed in the circumferential side array of the support base 5. The support base 5 is used for supporting the dissolution tank 1, and the lateral through hole 6 facilitates the access of an external pipeline.
Still include rubber cushioning pad 7, the lower extreme installation of supporting base 5 is fixed with round rubber cushioning pad 7. The rubber cushioning pad 7 is used for increasing the friction force between the device and the bottom surface and playing a cushioning effect.
The utility model provides an energy-saving aluminum dissolving device, which has the following working principle:
When the device is used, the connecting channel 41 on the left side of the dissolving tank 1 is connected with an external steam conveying source, alkaline solution is added into the tank body from the solution filling opening 45 on the right side of the dissolving tank 1, then bauxite is added from the feeding hopper 32 on the upper side of the device, blocky bauxite enters the crushing cavity 31 from the feeding hopper 32 and falls into the upper end of the sealed material bearing block 310, then the PLC controller 2 controls the motor 36 to start working, the motor 36 drives the crushing blade 38 to rotate through the rotating column 37 so as to cut the material blocks, the sealed material bearing block 310 is used for bearing materials in the crushing cavity 31, the connecting rod 39 is used for enabling the sealed material bearing block 310 to lift along with the mounting table 35 so as to seal or open the lower end of the crushing cavity 31, the material can slide into the dissolving tank 1 along an inclined plane by downwards moving the sealed material bearing block 310 after the material materials are crushed, and the hydraulic cylinder 33 pushes the mounting table 35 to lift through the supporting rod 34. The chopped bauxite enters the dissolving tank 1, the contact area with alkaline solution can be increased, the aluminum dissolution rate is further increased, the PLC controller 2 controls the steam booster 43 to work, the steam booster 43 sends steam into the dissolving tank 1 and continuously pressurizes the steam, the temperature in the dissolving tank 1 can be increased by the fed steam, the aluminum dissolution rate is further increased, and the discharging pipe orifice 46 is used for discharging the dissolved aluminum solution downwards so as to facilitate the next treatment. The support base 5 is used for supporting the dissolving tank 1, the lateral through hole 6 is convenient for the access of an external pipeline, and the rubber cushioning pad 7 is used for increasing the friction force between the device and the bottom surface and playing a role in cushioning.
It is to be noted that the PLC controller 2 disclosed in the above embodiment controls the operation of the hydraulic cylinder 33, the motor 36, the electromagnetic opening/closing valve 42, and the steam booster 43 using a method commonly used in the art.
The foregoing description is only illustrative of the present utility model and is not intended to limit the scope of the utility model, and all equivalent structures or equivalent processes or direct or indirect application in other related technical fields are included in the scope of the present utility model.

Claims (6)

1. An energy-saving aluminum dissolving device is characterized in that: comprises a dissolving tank (1), a mineral aggregate crushing unit (3) and a heating and pressurizing unit (4);
dissolving tank (1): the dissolution tank is a cylindrical tank body which is vertically arranged, the front end of the dissolution tank (1) is provided with a PLC (programmable logic controller) 2, and the input end of the PLC 2 is electrically connected with the output end of an external power supply;
Mineral aggregate crushing unit (3): contain crushed aggregates chamber (31), feeder hopper (32), pneumatic cylinder (33), supporting rod (34), mount table (35), motor (36), rotation post (37) and broken sword (38), the upper end middle part fixedly connected with annular crushed aggregates chamber (31) of dissolving tank (1), the front and back both sides of crushed aggregates chamber (31) upper end all fixedly connected with feeder hopper (32), the upper end of feeder hopper (32) just is located the left and right sides of crushed aggregates chamber (31) and all installs fixedly a pneumatic cylinder (33), the flexible end of pneumatic cylinder (33) is fixedly connected with the lower extreme of vertical supporting rod (34), the upper end fixed connection of supporting rod (34) is in the left and right sides of the lower extreme of mount table (35), install motor (36) in the middle part of the upper end of mount table (35) set up, the output shaft of motor (36) set up downwards and with the upper end fixed connection of rotation post (37), rotation post (37) vertical setting and circumference fixedly connected with a plurality of broken sword (38), horizontal and vertical electric power supply (37) of setting up and vertical power supply (2) of the vertical electric power supply (2) of the electric power supply of the vertical electric power supply (37);
Heating and pressurizing unit (4): is arranged at the left side, the right side and the lower side of the dissolving tank (1).
2. An energy-efficient aluminum dissolving device as defined in claim 1, wherein: the mineral aggregate crushing unit (3) further comprises a connecting rod (39) and a closed material bearing block (310), wherein the vertical connecting rod (39) is fixedly connected to the left side and the right side of the lower end of the mounting table (35), and the lower end of the connecting rod (39) is fixedly connected to the upper side of a conical inclined plane of the closed material bearing block (310).
3. An energy-efficient aluminum dissolving device as defined in claim 1, wherein: the heating and pressurizing unit (4) comprises a connecting channel (41), an electromagnetic opening and closing valve (42), a steam booster (43) and a steam connecting pipe (44), wherein the transverse connecting channel (41) is fixedly connected to the upper position of the left side and the right side of the dissolving tank (1), the electromagnetic opening and closing valve (42) is installed at the two connecting channels (41), the steam booster (43) is installed on the left side of the connecting channel (41) on the left side, the steam connecting pipe (44) is fixedly connected to the left end of the steam booster (43), the steam connecting pipe (44) penetrates through the steam booster (43) and is communicated with the connecting channel (41) on the left side, and the input ends of the electromagnetic opening and closing valve (42) and the steam booster (43) are electrically connected with the output end of an external power supply through the PLC (2).
4. An energy-efficient aluminum dissolving device according to claim 3, characterized in that: the heating and pressurizing unit (4) further comprises a solution filling port (45) and a discharging pipe orifice (46), the solution filling port (45) is fixedly connected to the connecting channel (41) on the right side of the dissolving tank (1), the solution filling port (45) is provided with an upward port, the discharging pipe orifice (46) is fixedly connected to the lower end of the dissolving tank (1), and the electromagnetic opening and closing valve (42) is arranged on the outer side of the circumference of the discharging pipe orifice (46).
5. An energy-efficient aluminum dissolving device as defined in claim 1, wherein: the dissolution tank is characterized by further comprising a support base (5) and lateral through holes (6), wherein the lower end of the dissolution tank (1) is fixedly connected with the annular support base (5), and four lateral through holes (6) are formed in the circumferential side array of the support base (5).
6. An energy efficient aluminum dissolving apparatus as defined in claim 5, wherein: still include rubber cushioning pad (7), the lower extreme installation of supporting base (5) is fixed with round rubber cushioning pad (7).
CN202322590005.1U 2023-09-24 2023-09-24 Energy-saving aluminum dissolving device Active CN220779751U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202322590005.1U CN220779751U (en) 2023-09-24 2023-09-24 Energy-saving aluminum dissolving device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202322590005.1U CN220779751U (en) 2023-09-24 2023-09-24 Energy-saving aluminum dissolving device

Publications (1)

Publication Number Publication Date
CN220779751U true CN220779751U (en) 2024-04-16

Family

ID=90657176

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202322590005.1U Active CN220779751U (en) 2023-09-24 2023-09-24 Energy-saving aluminum dissolving device

Country Status (1)

Country Link
CN (1) CN220779751U (en)

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