CN220776101U - Medium frequency induction heating complete equipment - Google Patents
Medium frequency induction heating complete equipment Download PDFInfo
- Publication number
- CN220776101U CN220776101U CN202322032765.0U CN202322032765U CN220776101U CN 220776101 U CN220776101 U CN 220776101U CN 202322032765 U CN202322032765 U CN 202322032765U CN 220776101 U CN220776101 U CN 220776101U
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- CN
- China
- Prior art keywords
- threaded rod
- fixedly connected
- frequency induction
- induction heating
- pipeline
- Prior art date
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- 238000010438 heat treatment Methods 0.000 title claims abstract description 35
- 230000006698 induction Effects 0.000 title claims abstract description 18
- 238000003466 welding Methods 0.000 description 7
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 6
- 235000017491 Bambusa tulda Nutrition 0.000 description 6
- 241001330002 Bambuseae Species 0.000 description 6
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 6
- 239000011425 bamboo Substances 0.000 description 6
- 239000000956 alloy Substances 0.000 description 3
- 239000011248 coating agent Substances 0.000 description 3
- 238000000576 coating method Methods 0.000 description 3
- 229910045601 alloy Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- 239000004411 aluminium Substances 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 241000196324 Embryophyta Species 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 239000000741 silica gel Substances 0.000 description 1
- 229910002027 silica gel Inorganic materials 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
Landscapes
- General Induction Heating (AREA)
Abstract
The application discloses intermediate frequency induction heating complete sets, including the threaded rod, still include: the moving block is internally penetrated with a threaded rod which is in threaded connection with a screw hole in the moving block; the movable heating mechanism is respectively and fixedly connected to two sides of the movable block, can be used for heating a workpiece, and can also be used for movably heating different positions of the workpiece, and comprises two fixing rods. This application is through the combination of movable block, threaded rod and solenoid, can utilize the threaded rod to drive movable block round trip movement to drive solenoid through the movable block and remove, solenoid can be at the surface round trip movement of pipeline, thereby heats the different welded position of pipeline, has saved manual position to the pipeline and has removed.
Description
Technical Field
The application relates to the technical field of pipeline welding heat treatment, in particular to medium-frequency induction heating complete equipment.
Background
In large thermal power stations, nuclear power stations and petrochemical construction, after welding, for workpieces with higher requirements, a medium-frequency induction heating process is adopted to perform postweld heat treatment, so as to eliminate residual stress, for example: the requirements of high alloy materials P91, P92 and the like on the weld hardness value HB are very strict, and the quality can be greatly improved by adopting the equipment.
Patent number CN202120245760.4 discloses a novel intermediate frequency induction heating complete sets, including electromagnetic coil, electromagnetic coil both ends fixed connection extension cable one end respectively, extension cable other end fixed connection intermediate frequency induction machine, electromagnetic coil includes the aluminium base alloy wire of modification, the aluminium base alloy wire outer wall of modification is provided with high temperature nanometer insulating coating, the extension cable includes high temperature resistant wire, high temperature resistant wire outer wall is provided with nanometer insulating coating, nanometer insulating coating outer wall is provided with the silica gel cover, the magnetic field can be offset to the paired line cable when walking, it is effectual to insulate, it is safer to use, save the power.
But in use, there are the following drawbacks:
(1) Although protection layer protection is carried out on the extension cable for heating and connecting the electromagnetic coil, the outer wall resistance Wen Shuzhi is improved, the insulation effect of the extension cable is better in the field of construction, and the offset magnetic field can be twisted in pairs, in the process of actual use, when the longer pipeline with different welding positions is heated, the pipeline needs to be manually moved, so that potential safety hazards exist, and therefore, intermediate frequency induction heating complete equipment is proposed.
Disclosure of Invention
The purpose of this application is to provide intermediate frequency induction heating complete sets, solved the problem that proposes among the background art.
In order to achieve the above purpose, the present application provides the following technical solutions: intermediate frequency induction heating complete sets, including the threaded rod, still include:
the moving block is internally penetrated with a threaded rod which is in threaded connection with a screw hole in the moving block;
the movable heating mechanism is respectively and fixedly connected to the two sides of the movable block, can be used for heating a workpiece and can also be used for movably heating different positions of the workpiece, and comprises two fixing rods which are respectively and fixedly connected to the bottoms of the two sides of the movable block, and a fixing ring is fixedly connected to the other end of each fixing rod;
the electromagnetic coil is connected inside the fixed ring by adopting a screw.
In this kind of technical scheme, can utilize the threaded rod to drive movable block round trip movement to drive solenoid through the movable block and remove, solenoid can be at the surface round trip movement of pipeline, thereby heat the different welded position of pipeline, saved the manual position of pipeline and moved.
As an alternative scheme of this application technical scheme, threaded rod one side fixedly connected with motor shaft, the one end that the threaded rod was kept away from to the motor shaft is passed first fixed plate and is connected with the motor, motor one side adopts the screw connection to have first fixed plate.
As an alternative of the technical scheme of the application, one end of the threaded rod far away from the motor shaft is rotationally connected with a bearing, and one end of the bearing far away from the threaded rod is connected with a second fixing plate by adopting a screw.
As an alternative of the technical scheme of the application, the top parts of the first fixing plate and the second fixing plate are fixedly connected with a device top plate.
As an alternative scheme of this application technical scheme, both sides all fixedly connected with bracing piece around first fixed plate and the second fixed plate bottom, and fixedly connected with connecting rod between two bracing pieces, the connecting rod outside runs through there is a support section of thick bamboo, the bracing piece bottom rotates and is connected with the runner.
In this kind of technical scheme, can utilize the support section of thick bamboo to support the pipeline, when after the pipeline heating is accomplished, can be convenient shift out the pipeline through the support section of thick bamboo, saved the staff and carried out the transport of lifting up to the pipeline.
Compared with the prior art, the beneficial effects of the application are as follows:
1. this application is through the combination of movable block, threaded rod and solenoid, can utilize the threaded rod to drive movable block round trip movement to drive solenoid through the movable block and remove, solenoid can be at the surface round trip movement of pipeline, thereby heat the different welded position of pipeline, saved artifical manual position to the pipeline and removed, solved in the in-process of in-service use, when heating the longer pipeline that has different welded position, need artifical manual pipeline to remove, lead to the technical problem that has the potential safety hazard.
2. This application passes through the combination of bracing piece, connecting rod and support section of thick bamboo, can utilize support section of thick bamboo to support the pipeline, when after the pipeline heating is accomplished, can be convenient shift out the pipeline through support section of thick bamboo, has saved the staff and has lifted the transport to the pipeline.
Drawings
Other features, objects and advantages of the present application will become more apparent upon reading of the detailed description of non-limiting embodiments, made with reference to the accompanying drawings in which:
FIG. 1 is an overall view of the intermediate frequency induction heating plant of the present application;
fig. 2 is a side view of a support rod of the intermediate frequency induction heating kit of the present application.
In the figure: 1. a device top plate; 101. a support rod; 102. a rotating wheel; 103. a second fixing plate; 104. a first fixing plate; 2. a motor; 201. a motor shaft; 202. a threaded rod; 203. a moving block; 204. a bearing; 205. a fixed rod; 206. a fixing ring; 207. an electromagnetic coil; 3. a connecting rod; 301. and a supporting cylinder.
Detailed Description
Referring to fig. 1-2, the present application provides a technical solution: intermediate frequency induction heating complete sets, including threaded rod 202, still include: the moving block 203 is internally penetrated by a threaded rod 202, and the threaded rod 202 is in threaded connection with a threaded hole in the moving block 203; the movable heating mechanism is respectively and fixedly connected to the two sides of the movable block 203, can be used for heating a workpiece and can also be used for movably heating different positions of the workpiece, and comprises two fixing rods 205, wherein the two fixing rods 205 are respectively and fixedly connected to the bottoms of the two sides of the movable block 203, and a fixing ring 206 is fixedly connected to the other end of the fixing rod 205; the fixed ring 206 is internally connected with the electromagnetic coil 207 by adopting a screw, the pipeline firstly passes through the electromagnetic coil 207, when different welding positions of the pipeline need to be heated, the motor 2 can be turned on, the motor 2 drives the motor shaft 201, the motor shaft 201 drives the threaded rod 202, the threaded rod 202 drives the moving block 203 to move back and forth, the moving block 203 drives the fixed rod 205, the fixed rod 205 drives the fixed ring 206, and the fixed ring 206 drives one end of the electromagnetic coil 207, so that different welding positions of the pipeline are heated.
Referring to fig. 1, a motor shaft 201 is fixedly connected to one side of a threaded rod 202, a motor 2 is connected to one side of the motor shaft 201, which is far away from the threaded rod 202, through the first fixing plate 104, and the first fixing plate 104 is connected to one side of the motor 2 by screws.
Referring to fig. 1, a bearing 204 is rotatably connected to an end of the threaded rod 202 away from the motor shaft 201, and a second fixing plate 103 is connected to an end of the bearing 204 away from the threaded rod 202 by a screw.
Referring to fig. 1, the top of each of the first fixing plate 104 and the second fixing plate 103 is fixedly connected with a device top plate 1.
Referring to fig. 2, the front side and the rear side of the bottom of the first fixing plate 104 and the second fixing plate 103 are fixedly connected with supporting rods 101, a connecting rod 3 is fixedly connected between the two supporting rods 101, a supporting cylinder 301 penetrates through the outer side of the connecting rod 3, a rotating wheel 102 is rotatably connected to the bottom of the supporting rod 101, the supporting cylinder 301 is utilized to support a pipeline, after the pipeline is heated, the pipeline can be conveniently moved out through the supporting cylinder 301 in a rotating manner, and lifting and carrying of the pipeline by workers are omitted.
When the equipment is used, a pipeline firstly passes through the electromagnetic coil 207, when different welding positions of the pipeline are required to be heated, the motor 2 can be turned on, the motor 2 drives the motor shaft 201, the motor shaft 201 drives the threaded rod 202, the threaded rod 202 drives the moving block 203 to move back and forth, the moving block 203 drives the fixing rod 205, the fixing rod 205 drives the fixing ring 206, and the fixing ring 206 drives one end of the electromagnetic coil 207, so that different welding positions of the pipeline are heated, the pipeline can be supported by the supporting cylinder 301, and after the pipeline is heated, the pipeline can be conveniently and quickly moved out through the supporting cylinder 301, so that the lifting and carrying of the pipeline by workers are omitted.
Claims (5)
1. Intermediate frequency induction heating complete sets, including threaded rod (202), its characterized in that: further comprises:
the moving block (203) is internally penetrated by a threaded rod (202), and the threaded rod (202) is in threaded connection with a screw hole in the moving block (203);
the movable heating mechanism is respectively and fixedly connected to two sides of the movable block (203), can be used for heating a workpiece and can also be used for movably heating different positions of the workpiece, and comprises two fixing rods (205), wherein the two fixing rods (205) are respectively and fixedly connected to the bottoms of two sides of the movable block (203), and a fixing ring (206) is fixedly connected to the other end of each fixing rod (205);
an electromagnetic coil (207) is connected inside the fixed ring (206) by adopting a screw.
2. The medium frequency induction heating kit of claim 1, wherein: one side of the threaded rod (202) is fixedly connected with a motor shaft (201), one end, far away from the threaded rod (202), of the motor shaft (201) penetrates through the first fixing plate (104) to be connected with a motor (2), and one side of the motor (2) is connected with the first fixing plate (104) by adopting screws.
3. The medium frequency induction heating kit of claim 1, wherein: one end of the threaded rod (202) far away from the motor shaft (201) is rotationally connected with a bearing (204), and one end of the bearing (204) far away from the threaded rod (202) is connected with a second fixing plate (103) by adopting a screw.
4. The medium frequency induction heating kit of claim 2, wherein: the tops of the first fixing plate (104) and the second fixing plate (103) are fixedly connected with a device top plate (1).
5. The medium frequency induction heating kit of claim 2, wherein: the support device is characterized in that support rods (101) are fixedly connected to the front side and the rear side of the bottoms of the first fixing plate (104) and the second fixing plate (103), a connecting rod (3) is fixedly connected between the two support rods (101), a support cylinder (301) penetrates through the outer side of the connecting rod (3), and a rotating wheel (102) is rotatably connected to the bottom of the support rod (101).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202322032765.0U CN220776101U (en) | 2023-07-31 | 2023-07-31 | Medium frequency induction heating complete equipment |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202322032765.0U CN220776101U (en) | 2023-07-31 | 2023-07-31 | Medium frequency induction heating complete equipment |
Publications (1)
Publication Number | Publication Date |
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CN220776101U true CN220776101U (en) | 2024-04-12 |
Family
ID=90616279
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202322032765.0U Active CN220776101U (en) | 2023-07-31 | 2023-07-31 | Medium frequency induction heating complete equipment |
Country Status (1)
Country | Link |
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CN (1) | CN220776101U (en) |
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2023
- 2023-07-31 CN CN202322032765.0U patent/CN220776101U/en active Active
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