CN220770795U - Automatic water-sealing drainage device for gas tank - Google Patents

Automatic water-sealing drainage device for gas tank Download PDF

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Publication number
CN220770795U
CN220770795U CN202322124438.8U CN202322124438U CN220770795U CN 220770795 U CN220770795 U CN 220770795U CN 202322124438 U CN202322124438 U CN 202322124438U CN 220770795 U CN220770795 U CN 220770795U
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China
Prior art keywords
drainage
water seal
pipe
gas tank
box
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CN202322124438.8U
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Chinese (zh)
Inventor
付航
高勇
徐利军
张宝义
王悦好
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Shenmu Calcium Carbide Group Energy Development Co ltd
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Shenmu Calcium Carbide Group Energy Development Co ltd
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Abstract

本实用新型属于排水技术领域,涉及一种煤气柜水封自动排水装置,包括排水箱和水封排水管;所述排水箱置于水平面下方,所述水封排水管一端位于排水箱上部,所述水封排水管的一端伸入排水箱内;所述排水箱侧壁上开设溢水口,且溢水口位于水封排水管伸入排水箱一端的上方。本实用新型提供一种煤气柜水封自动排水装置,实现自动排水,效率高,排水及时,避免水封堵塞。

The utility model belongs to the field of drainage technology, and relates to an automatic water seal drainage device for a gas tank, comprising a drainage box and a water seal drainage pipe; the drainage box is placed below a horizontal plane, one end of the water seal drainage pipe is located at the upper part of the drainage box, and one end of the water seal drainage pipe extends into the drainage box; an overflow port is provided on the side wall of the drainage box, and the overflow port is located above the end of the water seal drainage pipe extending into the drainage box. The utility model provides an automatic water seal drainage device for a gas tank, which realizes automatic drainage, has high efficiency, timely drainage, and avoids water seal blockage.

Description

煤气柜水封自动排水装置Gas tank water seal automatic drainage device

技术领域Technical Field

本实用新型属于排水技术领域,涉及一种煤气柜水封自动排水装置。The utility model belongs to the technical field of drainage and relates to an automatic drainage device for a water seal of a gas cabinet.

背景技术Background technique

白灰工段煤气柜水封的作用为检修时隔离装置,其工作原理是利用水的静压力阻止煤气流动的装置,当水封水位高度超过规定要求时,需要进行排水。目前排水操作是两个人员一起手动排放,虽然能实现排水,但是存在以下问题:由于在排水过程中,煤气柜中含有大量煤气,操作人员手工可能出现煤气中毒等风险,需在佩戴空气呼吸器才能排水,且必需两人一起,导致效率低,人工排水不及时,导致水封堵塞,电石炉供气和后续用气的风险;在正常生产运行过程中,水封中不允许存在水及其他粉尘,故需定时对水封中水及粉尘进行清理排放。The water seal of the gas tank in the lime section is an isolation device during maintenance. Its working principle is to use the static pressure of water to prevent the flow of gas. When the water level of the water seal exceeds the specified requirements, it needs to be drained. At present, the drainage operation is manually discharged by two people. Although drainage can be achieved, there are the following problems: During the drainage process, there is a large amount of gas in the gas tank, and the operator may be at risk of gas poisoning. It is necessary to wear an air respirator to drain the water, and two people are required to do it together, resulting in low efficiency, untimely manual drainage, water seal blockage, and risks of gas supply and subsequent use of the calcium carbide furnace; during normal production and operation, water and other dust are not allowed in the water seal, so the water and dust in the water seal need to be cleaned and discharged regularly.

实用新型内容Utility Model Content

为了解决上述现有水封排水存在效率低以及排水不及时的问题,本实用新型提供一种煤气柜水封自动排水装置,实现自动排水,效率高,排水及时,避免水封堵塞。In order to solve the problems of low efficiency and untimely drainage of the existing water seal drainage, the utility model provides an automatic water seal drainage device for a gas tank, which realizes automatic drainage with high efficiency and timely drainage to avoid water seal blockage.

为了解决实现上述目的,本实用新型采用的技术方案是:In order to achieve the above purpose, the technical solution adopted by the utility model is:

一种煤气柜水封自动排水装置,包括排水箱和水封排水管;所述排水箱置于水平面下方,所述水封排水管一端位于排水箱上部,所述水封排水管的一端伸入排水箱内;所述排水箱侧壁上开设溢水口,且溢水口位于水封排水管伸入排水箱一端的上方。A gas tank water seal automatic drainage device comprises a drainage box and a water seal drainage pipe; the drainage box is placed below a horizontal plane, one end of the water seal drainage pipe is located at the upper part of the drainage box, and one end of the water seal drainage pipe extends into the drainage box; an overflow port is provided on the side wall of the drainage box, and the overflow port is located above the end of the water seal drainage pipe extending into the drainage box.

进一步限定,所述水封排水管伸入排水箱内的深度是排水箱高度的0.5~0.75倍。It is further defined that the depth of the water seal drain pipe extending into the drainage box is 0.5 to 0.75 times the height of the drainage box.

进一步限定,所述溢水口与排水箱顶部的高度距离为10~20cm。It is further defined that the height distance between the overflow outlet and the top of the drainage box is 10 to 20 cm.

进一步限定,所述水封排水管上设置排水阀。It is further defined that a drain valve is provided on the water seal drain pipe.

进一步限定,所述水封排水管为一根或多根。It is further defined that the water seal drainage pipe is one or more.

进一步限定,所述煤气柜水封自动排水装置还包括与溢水口连接的排放管。It is further defined that the gas tank water seal automatic drainage device also includes a discharge pipe connected to the overflow outlet.

进一步限定,所述溢水口为一个或多个。It is further defined that the number of the overflow outlets is one or more.

进一步限定,所述溢水口为多个;多个溢水口在排水箱同一高度水平上均布设置;每个溢水口上连通一个排放管。It is further defined that there are multiple overflow ports; the multiple overflow ports are evenly distributed at the same height level of the drainage box; and each overflow port is connected to a discharge pipe.

进一步限定,所述煤气柜水封自动排水装置还包括分别套设在排水箱外部、排放管外部以及水封排水管外部的伴热管。It is further defined that the gas tank water seal automatic drainage device also includes heating pipes respectively mounted on the outside of the drainage box, the outside of the discharge pipe and the outside of the water seal drainage pipe.

进一步限定,所述煤气柜水封自动排水装置还包括与伴热管连通的蒸汽管。It is further defined that the gas tank water seal automatic drainage device also includes a steam pipe connected to the heating pipe.

进一步限定,所述煤气柜水封自动排水装置还包括与伴热管连通的蒸汽管。It is further defined that the gas tank water seal automatic drainage device also includes a steam pipe connected to the heating pipe.

本实用新型的有效效果是:The effective effects of the utility model are:

1、本实用新型将排水箱置于水平面下方,通过水封排水管将排水箱装满水,排水箱与煤气柜的水封箱连接,溢流口在排水箱的最高水位线上,水封高于溢水口,从溢水口通过排放管进行排水,实现自动排水,排水效率高;排水及时,避免水封发生堵塞。1. The utility model places the drainage box below the horizontal plane, fills the drainage box with water through the water seal drainage pipe, connects the drainage box with the water seal box of the gas tank, the overflow port is at the highest water level of the drainage box, the water seal is higher than the overflow port, and the water is drained from the overflow port through the discharge pipe to achieve automatic drainage with high drainage efficiency; the drainage is timely to avoid clogging of the water seal.

2、本实用新型中,水封排水管的一端伸入排水箱的深度是排水箱高度的0.5~0.75倍;溢水口与排水箱顶部的高度距离为10~20cm,能有效防止煤气随水排出,极大的降低人工手动排水煤气中毒的风险性;巡检人员不需在佩戴空气呼吸器进行排水,只需正常巡检阀门开关是否正常即可,保证操作人员的安全。2. In the utility model, the depth of one end of the water seal drain pipe extending into the drainage box is 0.5 to 0.75 times the height of the drainage box; the height distance between the overflow port and the top of the drainage box is 10 to 20 cm, which can effectively prevent the gas from being discharged with the water, greatly reducing the risk of gas poisoning in manual drainage; the inspection personnel do not need to wear air respirators to drain the water, but only need to inspect whether the valve switch is normal to ensure the safety of the operator.

3、本实用新型在排水箱上、水封排水管和排放管上均套装伴热管进行伴热,防止冬天管线冻住排水不及时导致管道堵塞,保证电石炉供气和后续用气稳定运行。3. The utility model installs heating pipes on the drainage box, water seal drainage pipe and discharge pipe for heating to prevent pipeline freezing and untimely drainage in winter, which may lead to pipeline blockage, and ensure stable operation of gas supply and subsequent gas use of calcium carbide furnace.

4、本实用新型中,溢水口和排水管均为数量相等的多个;多个溢水口在水封箱体同一高度水平上均布设置;每个溢水口上连通一个排水管;通过多路排水,排水效率得到极大的提升,能应对煤气量大时及时排水。4. In the utility model, there are multiple overflow ports and drainage pipes of equal number; multiple overflow ports are evenly distributed at the same height level of the water seal box; each overflow port is connected to a drainage pipe; through multi-channel drainage, the drainage efficiency is greatly improved, and it can cope with the timely drainage when the gas volume is large.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1为本实用新型自动排水装置示意图;FIG1 is a schematic diagram of an automatic drainage device of the present utility model;

图2为本实用新型排水箱多个溢水口示意图;Figure 2 is a schematic diagram of multiple overflow outlets of the drainage box of the utility model;

其中:in:

1—排水箱;2—水封排水管;3—溢水口;4—排放管;5—伴热管;6—排水阀;7—水封箱;8—水池。1—Drain box; 2—Water seal drain pipe; 3—Overflow port; 4—Discharge pipe; 5—Heating pipe; 6—Drain valve; 7—Water seal box; 8—Water tank.

具体实施方式Detailed ways

现结合附图以及实施例对本实用新型做详细的说明。The present invention is now described in detail with reference to the accompanying drawings and embodiments.

实施例1Example 1

参见图1,一种煤气柜水封自动排水装置,包括排水箱1和水封排水管2;排水箱1置于水平面下方,水封排水管2一端位于排水箱1上部,水封排水管2的一端伸入排水箱1内;排水箱1侧壁上开设溢水口3,且溢水口3位于水封排水管2伸入排水箱1一端的上方。Referring to FIG1 , a gas tank water seal automatic drainage device comprises a drainage box 1 and a water seal drainage pipe 2; the drainage box 1 is placed below a horizontal plane, one end of the water seal drainage pipe 2 is located at the upper part of the drainage box 1, and one end of the water seal drainage pipe 2 extends into the drainage box 1; an overflow port 3 is provided on the side wall of the drainage box 1, and the overflow port 3 is located above the end of the water seal drainage pipe 2 extending into the drainage box 1.

实施时,为了保证溢水口3溢出的水,在溢水口3上连接排放管4,排放管4从溢水口3同一水位引出,保证水封箱的液位,防止煤气从排放管泄露出去,排放出的水存放在水池8内。During implementation, in order to ensure the water overflowing from the overflow port 3, a discharge pipe 4 is connected to the overflow port 3. The discharge pipe 4 is led out from the overflow port 3 at the same water level to ensure the liquid level of the water seal box and prevent gas from leaking from the discharge pipe. The discharged water is stored in the water pool 8.

本实施例中,溢水口3和排放管4均为一个。In this embodiment, the overflow port 3 and the discharge pipe 4 are both one.

水封排水管2伸入排水箱1内的深度是排水箱1高度的0.5~0.75倍。The depth of the water seal drain pipe 2 extending into the drain box 1 is 0.5 to 0.75 times the height of the drain box 1 .

溢水口3与排水箱1顶部的高度距离为10~20cm。The height distance between the overflow port 3 and the top of the drainage box 1 is 10 to 20 cm.

优选地,排水箱1的尺寸为2m长*1.5m宽*2m高:在煤气柜水封,即7—水封箱7旁打一个2.2m长*1.7m宽*2m高的基坑,将排水箱1放入基坑内;将排水箱1连接在煤气柜的排出管道上,利用水封排水管2将排水箱1与水封箱7连通,向排水箱1内装满水,排水箱1内的水封排水管2插入排水箱1内部1米深处,并在排水箱1顶部下方10cm处开一个直径50mm的溢水口3,溢水口3上安装DN50mm的排放管4,通过排放管4实现自动排水。Preferably, the size of the drainage box 1 is 2m long * 1.5m wide * 2m high: dig a foundation pit 2.2m long * 1.7m wide * 2m high next to the gas tank water seal, i.e. 7-water seal box 7, and place the drainage box 1 in the foundation pit; connect the drainage box 1 to the discharge pipe of the gas tank, use the water seal drain pipe 2 to connect the drainage box 1 with the water seal box 7, fill the drainage box 1 with water, insert the water seal drain pipe 2 in the drainage box 1 to a depth of 1 meter inside the drainage box 1, and open an overflow port 3 with a diameter of 50mm 10cm below the top of the drainage box 1, install a DN50mm discharge pipe 4 on the overflow port 3, and realize automatic drainage through the discharge pipe 4.

为了控制水封排水管2中向排水箱1中排水的速度以及排水箱1的水位,在水封排水管2上设置排水阀6。In order to control the speed of water discharge from the water seal drain pipe 2 into the drain box 1 and the water level of the drain box 1 , a drain valve 6 is provided on the water seal drain pipe 2 .

水封排水管2为一根或多根。优选地,水封排水管2为两根。There are one or more water seal drain pipes 2. Preferably, there are two water seal drain pipes 2.

本实施例中,水封排水管2低于水封箱7,水封箱7内的水能从上向下自流至排水箱1内,同时排水箱1内高出的水进行自溢流,无需动力装置,实现水封自动排水。In this embodiment, the water seal drainage pipe 2 is lower than the water seal box 7. The water in the water seal box 7 can flow from top to bottom into the drainage box 1. At the same time, the water above the drainage box 1 overflows by itself. No power device is required to achieve automatic drainage of the water seal.

实施例2Example 2

参见图1,在实施例1的基础上,煤气柜水封自动排水装置还包括分别套设在排水箱1外部、排放管4外部以及水封排水管2外部的伴热管5。Referring to FIG. 1 , based on Example 1, the gas tank water seal automatic drainage device further includes a heating pipe 5 which is respectively sleeved on the outside of the drainage box 1 , the outside of the discharge pipe 4 and the outside of the water seal drainage pipe 2 .

本实施例中,在排水箱1外壁上,水封排水管2的管道外部以及排放管4外部上均套设伴热管5,通过伴热管5实现加热保温,防止冬天管线冻住排水不及时导致管道堵塞,保证电石炉供气和后续用气稳定运行。In this embodiment, a heating pipe 5 is installed on the outer wall of the drainage box 1, the outside of the water seal drainage pipe 2 and the outside of the discharge pipe 4. The heating pipe 5 is used to achieve heating and insulation to prevent the pipeline from freezing in winter and untimely drainage causing pipeline blockage, thereby ensuring stable operation of the gas supply and subsequent gas use of the calcium carbide furnace.

进一步的,为了实现能源再利用,煤气柜水封自动排水装置还包括与伴热管5连通的蒸汽管,将其他生产区域内产生的热蒸汽通过蒸汽管引入伴热管5,实现热资源循环利用,节能。Furthermore, in order to realize energy recycling, the gas tank water seal automatic drainage device also includes a steam pipe connected to the heating pipe 5, which introduces the hot steam generated in other production areas into the heating pipe 5 through the steam pipe, thereby realizing the recycling of thermal resources and energy saving.

在蒸汽管上接出几路DN20管线,给排水箱1、水封排水管2和排放管4上均安装的伴热管5进行伴热,防止冬天管线冻住;还接出一路管线给排水箱1上的连接管线上安装的伴热管5进行伴热。Several DN20 pipelines are connected to the steam pipe to heat the heating pipes 5 installed on the water supply and drainage box 1, the water seal drainage pipe 2 and the discharge pipe 4 to prevent the pipelines from freezing in winter; another pipeline is connected to heat the heating pipes 5 installed on the connecting pipeline on the water supply and drainage box 1.

实施例3Example 3

参见图2,在实施例2的基础上,溢水口3和排放管4均为多个。溢水口3和排放管4均为数量相等的多个;多个溢水口3在排水箱1同一高度水平上均布设置;每个溢水口3上对应连通一个排放管4,排放管4从溢水口3同一水位引出后均排入水池8内存放。Referring to Fig. 2, on the basis of Example 2, there are multiple overflow ports 3 and discharge pipes 4. There are multiple overflow ports 3 and discharge pipes 4 of equal number; multiple overflow ports 3 are evenly arranged at the same height level of the drainage box 1; each overflow port 3 is connected to a corresponding discharge pipe 4, and the discharge pipes 4 are led out from the overflow ports 3 at the same water level and discharged into the pool 8 for storage.

优选的,溢水口3为两个,设置在排水箱1相对侧壁上,两个溢水口3对称,每个溢水口3上连通一个排放管4,当水封箱7和排水箱1内水位都较高时,能及时自动排水。Preferably, there are two overflow ports 3, which are arranged on opposite side walls of the drainage box 1. The two overflow ports 3 are symmetrical, and each overflow port 3 is connected to a discharge pipe 4. When the water levels in the water seal box 7 and the drainage box 1 are high, the water can be automatically drained in time.

以上为本实用新型的几组较优实施方式,但是不能以此作为对本实用新型保护范围的限制,任何在本实用新型技术思路指导下做出的替换方案,都应落在本实用新型的保护范围内。The above are several groups of preferred implementation methods of the utility model, but they cannot be used as a limitation on the protection scope of the utility model. Any replacement scheme made under the guidance of the technical ideas of the utility model should fall within the protection scope of the utility model.

Claims (10)

1. The automatic water-sealing drainage device for the gas tank is characterized by comprising a drainage tank (1) and a water-sealing drainage pipe (2); the water draining box (1) is arranged below a horizontal plane, one end of the water sealing draining pipe (2) is arranged at the upper part of the water draining box (1), and one end of the water sealing draining pipe (2) extends into the water draining box (1); an overflow port (3) is formed in the side wall of the drainage tank (1), and the overflow port (3) is located above one end of the water seal drainage pipe (2) extending into the drainage tank (1).
2. The automatic water seal drainage device for the gas tank according to claim 1, wherein the depth of the water seal drainage pipe (2) extending into the drainage tank (1) is 0.5-0.75 times of the height of the drainage tank (1).
3. The automatic water seal drainage device for the gas tank according to claim 2, wherein the height distance between the overflow port (3) and the top of the drainage tank (1) is 10-20 cm.
4. The automatic water seal drainage device for the gas tank according to claim 3, wherein a drainage valve (6) is arranged on the water seal drainage pipe (2).
5. The automatic water seal drainage device for the gas tank, which is disclosed by claim 4, is characterized in that one or more water seal drainage pipes (2) are arranged.
6. The automatic water seal drainage device for the gas tank, which is disclosed by claim 5, further comprises a drainage pipe (4) connected with the overflow port (3).
7. The automatic water seal drainage device for the gas tank according to claim 6, wherein the number of the overflow ports (3) is one or more.
8. The automatic water seal drainage device for the gas tank according to claim 7, wherein the overflow ports (3) are a plurality of; the overflow ports (3) are uniformly distributed on the same height level of the drainage tank (1); each overflow port (3) is communicated with a discharge pipe (4).
9. The automatic water seal drainage device for the gas tank according to any one of claims 6 to 8, further comprising a heat tracing pipe (5) sleeved outside the drainage tank (1), outside the drainage pipe (4) and outside the water seal drainage pipe (2) respectively.
10. The automatic water seal drainage device for the gas tank, which is disclosed by claim 9, is further characterized by comprising a steam pipe communicated with the heat tracing pipe (5).
CN202322124438.8U 2023-08-08 2023-08-08 Automatic water-sealing drainage device for gas tank Expired - Fee Related CN220770795U (en)

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Application Number Priority Date Filing Date Title
CN202322124438.8U CN220770795U (en) 2023-08-08 2023-08-08 Automatic water-sealing drainage device for gas tank

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