CN220765881U

CN220765881U - Sheet material conveying system of special steel

Info

Publication number: CN220765881U
Application number: CN202322367724.7U
Authority: CN
Inventors: 陈朝阳; 张镱曦; 陈国栋
Original assignee: Hubei Tianyong Intelligent Equipment Co ltd
Current assignee: Hubei Tianyong Intelligent Equipment Co ltd
Priority date: 2023-09-01
Filing date: 2023-09-01
Publication date: 2024-04-12
Anticipated expiration: 2033-09-01

Abstract

The utility model provides a special steel plate material conveying system, which comprises a bracket, a feeding assembly, a distributing assembly, a vibrating mechanism and a receiving assembly, wherein the bracket is arranged on the bracket; the material distribution assembly comprises a transmission groove, a plate distribution mechanism and a baffle mechanism, wherein the plate distribution mechanism comprises at least two height limiting plates, and the height limiting plates are arranged on the side wall of one side of the transmission groove; an openable baffle is arranged on the baffle mechanism, and one corner of the baffle is provided with an opening; the vibration mechanism is arranged on the transmission groove, the transmission groove is connected to the support, the feeding component is located at the first end of the transmission groove, and the receiving component is located below the second end of the transmission groove. According to the special steel plate material conveying system, the distribution grooves are arranged in the vibratable conveying grooves, so that a large amount of bar-shaped raw materials can be sorted through the conveying grooves, a small amount of bar-shaped raw materials can be sorted through the distribution grooves, when the weight of raw materials in batches is close, the conveying grooves are closed through the baffle mechanism, only the distribution grooves are left, and full-automatic sorting of plates can be achieved.

Description

Sheet material conveying system of special steel

Technical Field

The utility model relates to the field of metallurgical equipment, in particular to a sheet material conveying system of special steel.

Background

Steel is the basis of modern industry, and with the continuous expansion and deep research field in China, the requirements on steel are more strict and careful, so that the explosion of the requirements on ultra-high strength steel and special steel is generated. When the steel is smelted, the types and the proportions of various components in the materials are required to be strictly controlled, and the control of raw materials is correspondingly strict. I's customers are domestic and famous steel smelting production enterprises, and raw materials required for smelting special steels and ultra-high strength steels are all in specific shapes, such as bars, plates or blocks.

In order to achieve a tight control of the raw material composition, it is necessary to control the total weight of raw materials required per furnace steel in addition to using raw materials of which the material composition is determined and uniform. This technical problem can obviously be solved by means of manual sorting and weighing, but this cannot meet the full-automatic production requirements required for industrial upgrading, so that a set of automatic and accurate rod-shaped raw material sorting and conveying systems must be provided.

Disclosure of Invention

Based on this, it is necessary to provide a sheet material feeding system of special steel in view of at least one of the problems mentioned above.

The utility model provides a special steel plate material conveying system, which comprises a bracket, a feeding assembly, a distributing assembly, a vibrating mechanism and a receiving assembly, wherein the bracket is arranged on the bracket;

the material distribution assembly comprises a transmission groove, a plate distribution mechanism and a baffle mechanism, wherein the plate distribution mechanism comprises at least two height limiting plates, the height limiting plates are arranged on one side wall of the transmission groove, and the bottom end surfaces of the height limiting plates are spaced from the bottom surface of the transmission groove; the baffle mechanism is provided with an openable baffle, one corner of the baffle is provided with an opening, and the opening is positioned on the extending track of the plate separating mechanism;

the vibration mechanism is arranged on the transmission groove, the transmission groove is connected to the support, the feeding component is located at the first end of the transmission groove, and the receiving component is located below the second end of the transmission groove.

In one embodiment, the feeding assembly comprises a first connecting frame and a hopper, an openable sealing plate is arranged at a discharge hole of the hopper, and the hopper is connected to the bracket through the first connecting frame.

In one embodiment, the material distributing assembly further comprises a plurality of spring connectors, and the conveying groove is hung on the support through the spring connectors.

In one embodiment, the height limiting plate is inclined towards the flow direction of the plate material in the transmission groove, and the distance between the height limiting plate close to the receiving assembly and the bottom surface of the transmission groove is larger than the plate thickness of one plate material and smaller than the plate thicknesses of two plate materials.

In one embodiment, one height limiting plate is arranged on one side wall of the transmission groove, and the other height limiting plate is arranged on the opposite side wall of the transmission groove; the material distribution assembly further comprises a partition plate, and the partition plate is arranged along the transmission direction of the transmission groove and is close to the opening.

In one embodiment, the receiving assembly includes a weighing mechanism for weighing the weight of the receiving assembly.

In one embodiment, the receiving assembly includes a transition receiving mechanism and a transfer mechanism, the transition receiving mechanism being located between the transfer mechanism and the second end of the transfer slot.

In one embodiment, the transition receiving mechanism comprises a receiving hopper, a sealing cover and a reciprocating part, wherein the reciprocating part is connected with the sealing cover and can open and close the sealing cover at the outlet of the receiving hopper.

In one embodiment, the vibration mechanism comprises a vibration motor, an eccentric flywheel and a second connecting frame, wherein the second connecting frame is obliquely arranged at the bottom of the outer side of the transmission groove, the eccentric flywheel is arranged on a power output shaft of the vibration motor, and the vibration motor is connected to the lowest end of the second connecting frame.

In one embodiment, the vibration mechanism further comprises a cross beam and a suspension spring, the vibration motor is connected to the cross beam through the suspension spring, and the cross beam is connected to the bracket.

The technical scheme provided by the embodiment of the utility model has the following beneficial technical effects:

according to the special steel plate material conveying system, the plate separating mechanism is arranged in the vibratable conveying groove, so that a large amount of plate-shaped raw materials can be conveyed through the conveying groove, or a small amount of plate-shaped raw materials can be sorted through the plate separating mechanism, when the weight of single batch of raw materials is close, the conveying groove is closed through the baffle mechanism, only the opening at the plate separating mechanism is left, the plates are conveyed one by one, and full-automatic and accurate sorting of the plates can be achieved.

Additional aspects and advantages of the present application will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the utility model.

Drawings

FIG. 1 is a schematic perspective view of a sheet material conveying system for special steel according to an embodiment of the present utility model;

FIG. 2 is a schematic view of a part of a three-dimensional structure of a sheet material conveying system for special steel according to an embodiment of the present utility model;

FIG. 3 is a schematic view of a second view plane of a sheet material conveying system for special steel according to an embodiment of the present utility model;

FIG. 4 is a schematic view of a third view plane structure of a sheet material conveying system for special steel according to an embodiment of the present utility model;

FIG. 5 is a schematic view of a fourth view plane of a sheet material conveying system for special steel according to an embodiment of the present utility model;

fig. 6 is a schematic perspective view of a dispensing assembly according to another embodiment of the present utility model.

Reference numerals illustrate:

100-bracket, 200-feeding component, 300-distributing component, 400-vibrating mechanism and 500-receiving component;

210-a first connecting frame, 220-a hopper;

310-a transmission groove, 320-a separating plate mechanism, 330-a height limiting plate, 340-a baffle plate mechanism, 350-a spring connecting piece and 360-a baffle plate;

341-baffle plate, 342-telescopic driving part, 343-opening;

410-a vibration motor, 420-a second connecting frame, 430-a cross beam, 440-a suspension spring;

510-a transition receiving mechanism and 520-a transferring mechanism; 511-receiving hopper, 512-capping, 513-reciprocating part.

Detailed Description

In order that the utility model may be readily understood, a more complete description of the utility model will be rendered by reference to the appended drawings. The figures show possible embodiments of the utility model. This utility model may, however, be embodied in many different forms and is not limited to the embodiments described herein with reference to the accompanying drawings. The embodiments described by reference to the drawings are exemplary for a more thorough understanding of the present disclosure and should not be construed as limiting the present utility model. Furthermore, if detailed descriptions of known techniques are unnecessary for the illustrated features of the present utility model, such technical details may be omitted.

It will be understood by those skilled in the relevant art that all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this utility model belongs unless defined otherwise. It will be further understood that terms, such as those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.

As used herein, the singular forms "a", "an", "the" and "the" are intended to include the plural forms as well, unless expressly stated otherwise, as understood by those skilled in the art. It will be further understood that the terms "comprises" and/or "comprising," when used in this specification, specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof. It should be understood that the term "and/or" as used herein includes all or any element and all combination of one or more of the associated listed items.

The following describes the technical solution of the present utility model and how the technical solution solves the technical problems described above with specific examples.

The special steel plate material conveying system provided by the utility model, as shown in fig. 1 and 2, mainly comprises a bracket 100, a feeding assembly 200, a distributing assembly 300, a vibrating mechanism 400 and a receiving assembly 500. This application describes only the construction or components with improvements or optimizations, and omits necessary and common parts, but does not imply that these undescribed parts are not important or clear. The bracket 100 is a support part provided with each functional part, and each part is assembled by the bracket 100 to be mounted on a production line of a workshop. The feeding assembly 200 is used for continuously inputting raw material plates into the distributing assembly 300, the vibrating mechanism 400 is responsible for providing forward power to drive the plates to continuously travel from one end of the distributing assembly 300 to the other end under the action of vibration, the stacked plates are blocked and separated by the plate separating mechanism in the traveling process by grouping the distributing assembly 300, and the bottom layer of plates can enter the receiving assembly 500. The receiving assembly 500 is used for receiving the sheet material transferred by the material dividing mechanism 300, and can be conveniently transported and removed in its entirety after a batch of raw material reaches a preset weight.

As shown in fig. 3, the material distributing assembly 300 comprises a conveying groove 310, a plate distributing mechanism 320 and a baffle mechanism 340, wherein the plate distributing mechanism 320 comprises at least two height limiting plates 330, the height limiting plates 330 are arranged on one side wall of the conveying groove 310, and the bottom end surfaces of the height limiting plates 330 are spaced from the bottom surface of the conveying groove 310; the baffle mechanism 340 is provided with an openable baffle 341, one corner of the baffle 341 is provided with an opening 343, and the opening 343 is located on the extending track of the plate separating mechanism 320.

Because the plates of the special steel are basically uniform, the materials are uniform, the weight of the special steel is basically uniform, and one pot of molten steel smelted by the plates can be 600-800 kg, in order to ensure that the component errors of the materials are as small as possible, the weight of the raw materials is required to be as accurate as possible during weighing. However, such a large number of slabs are sorted for a long time, and if fed into the receiving assembly 500 in blocks for precision, this efficiency is simply too low to be of any automation significance. Thus, the plate separating mechanism is only a part of the transport slot 310, or a smaller part, and the plate separating mechanism 320 separates the transport slot 310 into two parts, one of which is divided into a plurality of parts, and the other of which is divided into a plurality of parts. When the total weight of the plate materials in the receiving assembly 500 is approximately 800 kg, the baffle mechanism 340 closes the part except the opening 343 in the transmission groove 310, only the plate separating mechanism is left to continue to operate, and the total weight of the plate materials in the receiving assembly 500 is adjusted by precisely small amounts of plate materials, so that the plate materials in the receiving assembly 500 are transferred in batches according to precise amounts.

The plate separating mechanism 320 is also actually part of the conveying trough 310, so that the plates falling from the feeding assembly 200 are likely to be stacked together, the stacked plates will be separated when passing through the height limiting plate 330 of the plate separating mechanism 320, the bottom plates will continue to flow and not be stacked, and the plates will enter the receiving assembly 500 one by one after the other through the opening 343 of the baffle mechanism 340, and finally the weight of the plates in the receiving assembly 500 is precisely adjusted.

The vibration mechanism 400 is disposed on the transmission groove 310, the transmission groove 310 is connected to the bracket 100, the feeding assembly 200 is disposed at a first end of the transmission groove 310, and the receiving assembly 500 is disposed below a second end of the transmission groove 310.

In fact, the sheet material conveying system for special steel provided by the application necessarily uses an automatic control device, such as a processor or a controller loaded with the automatic operation control system, and the controller controls the operation of the vibration mechanism 400 and the baffle mechanism 340 and the receiving assembly 500, and can receive signals from the receiving assembly 500, control the operation or stop of the vibration mechanism 400, and control the lowering or pulling of the baffle mechanism 340. From a hardware perspective, the controller or processor may be a CPU (Central Processing Unit ), general purpose processor, DSP (Digital Signal Processor, data signal processor), ASIC (Application Specific Integrated Circuit ), FPGA (Field-Programmable Gate Array, field programmable gate array) or other programmable logic device, transistor logic device, hardware component, or any combination thereof. Which may implement or perform the various exemplary logic blocks, modules and circuits described in connection with this disclosure. A processor may also be a combination that performs computing functions, e.g., including one or more microprocessors, a combination of a DSP and a microprocessor, and the like.

According to the special steel plate material conveying system provided by the utility model, the plate separating mechanism 320 is arranged in the vibratable conveying groove 310, so that a large amount of plate-shaped raw materials can be conveyed through the conveying groove 310, or the plate-shaped raw materials can be sorted in a small amount through the plate separating mechanism 320, when the weight of a single batch of raw materials is close, the conveying groove 310 is closed through the baffle mechanism 340, and only the opening 343 at the plate separating mechanism 320 is left, so that the plates are conveyed one by one, and full-automatic and accurate sorting of the plates can be realized.

Optionally, in one embodiment of the present application, as shown in fig. 2 to 5, the feeding assembly 200 includes a first connecting frame 210 and a hopper 220, where an openable sealing plate is disposed at a discharge port of the hopper 220, and the hopper 220 is connected to the bracket 100 through the first connecting frame 210. The loading assembly 200 needs to be convenient for transportation by a forklift and simultaneously convenient for stacking and storage so as to save limited working space, and moreover, needs to be capable of conveniently and lightly opening and closing the sealing plates, so that the plates in the hopper 220 can be conveniently output.

Optionally, in one embodiment of the present application, as shown in fig. 2 and 5, the dispensing assembly 300 further includes a plurality of spring connectors 350, and the transfer slot 310 is suspended from the support 100 by the spring connectors 350. Only a portion of the spring connector 350 is shown, but does not affect the specific structural style and specific function of the dispensing assembly 300. The spring connector 350 makes the material distributing assembly 300 driven to vibrate by the vibration mechanism 400 more power, more elasticity and longer service life.

Alternatively, in another embodiment of the present application, as shown in fig. 2 and 3, the height-limiting plate 330 is inclined toward the flow direction of the sheet material in the transmission slot 310, and the distance between the height-limiting plate 330 near the receiving assembly 500 and the bottom surface of the transmission slot 310 is greater than the sheet thickness of one sheet material and less than the sheet thicknesses of two sheet materials. The height limiting plate 330 is inclined towards the flowing direction of the plate material, the height limiting plate 330 can be arranged almost perpendicular to the bottom surface of the groove, the flowing efficiency of the plate material can be facilitated, and stacking on one side provided with the plate separating mechanism 320 is avoided. The plurality of height limiting plates 330 are arranged, so that the hierarchical adjustment of the plate postures can be effectively realized, and the condition that the plate postures pass through the openings 343 is ensured to be carried out one by one. Optionally, in some implementations, the board dividing mechanism 320 may be set in a retractable state, the height limiting plates 330 are hinged to the conveying trough, and the reciprocating type link mechanism connects the plurality of height limiting plates 330, so that the link mechanism is connected with the hydraulic telescopic mechanism, when a large amount of boards are required to be moved, the link mechanism drives the height limiting plates 330 to retract towards the side of the conveying trough 310, so that most of the space of the conveying trough is reserved, and when the weight of the boards is required to be accurately adjusted finally, the hydraulic telescopic mechanism drives the link mechanism to move, so that the height limiting plates 330 are supported in the conveying trough 310, and the boards are blocked. Alternatively, in connection with the above described implementation, the linkage may be coupled to the baffle mechanism 340 and the height limiting plate 330 operates in synchronization with the baffle.

Alternatively, in yet another embodiment of the present application, as shown in fig. 6, one height limiting plate 330 is disposed on one side wall of the transfer slot 310, and the other height limiting plate 330 is disposed on the opposite side wall of the transfer slot 310; the dispensing assembly 300 further includes a partition 360, the partition 360 being disposed along the conveying direction of the conveying trough 310 and adjacent to the opening 343. By adopting the scheme of the embodiment, the minimum height limiting plates 330 can be used for achieving the purposes of flow and uniform plate material output one by one. The height limiting plates 330 on both sides incline towards the middle, so that the plate material can move towards the middle under the limitation of the height limiting plates 330, the bottom layer of plate material can move towards the opening, and the baffle plate 360 is added to standardize the posture of the plate material entering the opening in advance, so that the plate material cannot be obliquely clamped in the opening 343.

Alternatively, in an embodiment of the present application, as shown in fig. 2 to 4, the baffle mechanism 340 further includes a telescopic driving part 342, two ends of the baffle 341 are hinged on the bracket 100, and a telescopic shaft of the telescopic driving part 342 is connected to the baffle 341. The baffle 341 can rotate around the hinge, the rotation range can be 30-90 degrees, the rotation range can be determined according to the diameter and the length of the plate, the plate which continuously stretches out can be conveniently blocked by adopting a side surface rotation opening and closing mode, the condition that the plate leaves the material separating assembly 300 in half always exists, the baffle 341 cannot be completely closed and attached to the second end port of the transmission groove 310, and the shrinkage force and the shrinkage progress of the telescopic driving part 342 also need to be adjusted by the controller according to actual conditions, so that the damage of related parts is avoided.

Optionally, in yet another embodiment of the present application, the receiving assembly 500 includes a weighing mechanism (not shown) for weighing the receiving assembly 500. The weighing mechanism data is transmitted to the controller, which determines when to open the shutter mechanism 340, when to close the vibration mechanism 400, and when to cause the receiving assembly 500 to be transferred. The weighing mechanism needs to be able to withstand the impact of the sheet material.

Alternatively, in combination with the foregoing embodiments, in one specific implementation of an embodiment of the present application, as shown in fig. 1, the receiving assembly 500 includes a transition receiving mechanism 510 and a transfer mechanism 520, the transition receiving mechanism 510 being located between the transfer mechanism 520 and the second end of the transfer slot 310. By means of a transition receiving mechanism 510, the impact of the sheet falling from the dispensing assembly 300 on the lowest receiving assembly 500 can be shared when the dispensing assembly 300 is high, which is common in the case of large batch materials. The transition receiving mechanism 510 corresponds to a modification of the original one-stage receiving assembly 500 into two-stage receiving.

Alternatively, in combination with the above embodiment, in another implementation of one embodiment of the present application, as shown in fig. 2 and 5, the transitional receiving mechanism 510 includes a receiving bucket 511, a cover 512, and a reciprocating portion 513, where the reciprocating portion 513 is connected to the cover 512, and may enable the cover 512 to open and close at an outlet of the receiving bucket 511. The cover 512 may be constructed in a grab-like manner to facilitate quick folding and unfolding.

Alternatively, in one embodiment of the present application, as shown in fig. 2, the vibration mechanism 400 includes a vibration motor 410, an eccentric flywheel, and a second coupling frame 420, the second coupling frame 420 is obliquely disposed at the outer bottom of the transmission groove 310, the eccentric flywheel is mounted on the power output shaft of the vibration motor 410, and the vibration motor 410 is coupled to the lowermost end of the second coupling frame 420.

Optionally, in still another embodiment of the present application, as shown in fig. 2, the vibration mechanism 400 further includes a cross beam 430 and a suspension spring 440, and the vibration motor 410 is connected to the cross beam 430 through the suspension spring 440, and the cross beam 430 is connected to the bracket 100. By the suspension springs 440, the vibration effect of the vibration motor 410 is enhanced, and the vibration motor 410 is not easily damaged in the case of enhancing the vibration amplitude.

The sheet material conveying system of special steel that this application provided the working process as follows:

the feeding assembly is filled with enough plates, the sealing plate at the discharge hole of the hopper is removed, and the plates fall from the hopper to the first end of the conveying groove of the material distribution assembly. The transmission groove is driven by the vibration mechanism to vibrate and run at a certain frequency, the plate material vibrates and runs from the first end to the second end in the transmission groove, a small part of the plate material passes through the area where the plate separating mechanism is located, and a large part of the plate material passes through the transmission groove outside the plate separating mechanism to reach the second end and falls into the receiving assembly. The sensor in the receiving assembly, such as a weighing mechanism, monitors the weight change in the receiving assembly, receives the signal when the weight change reaches a certain specific value, controls the baffle mechanism to operate, gradually closes the baffle, only leaves the plate separating mechanism, can continuously transmit the plates one by one, and gradually adjusts the total weight of the plates in the receiving assembly in a small range until the accurate required usage is reached. The controller controls the vibration mechanism to stop running, and the plate material stops being transmitted from the plate separating mechanism. Releasing or allowing the receiving assembly to be transferred completes sorting of a batch of raw material slabs.

It will be appreciated by those skilled in the art that the terms "first," "second," and "first," as already discussed herein, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include one or more such feature. In the description of the present application, unless otherwise indicated, the meaning of "a plurality" is two or more.

In the description of the present application, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the terms in this application will be understood by those of ordinary skill in the art in a specific context.

In the description of the present specification, a particular feature, structure, material, or characteristic may be combined in any suitable manner in one or more embodiments or examples.

The foregoing is only a partial embodiment of the present application, and it should be noted that, for a person skilled in the art, several improvements and modifications can be made without departing from the principle of the present application, and these improvements and modifications should also be considered as the protection scope of the present application.

Claims

1. The plate material conveying system for the special steel is characterized by comprising a bracket, a feeding assembly, a distributing assembly, a vibrating mechanism and a receiving assembly;

2. The special steel plate conveying system according to claim 1, wherein the feeding assembly comprises a first connecting frame and a hopper, an openable sealing plate is arranged at a discharge hole of the hopper, and the hopper is connected to the bracket through the first connecting frame.

3. The special steel sheet material conveying system according to claim 1, wherein the material distributing assembly further comprises a plurality of spring connectors, and the conveying groove is hung on the support through the spring connectors.

4. The special steel sheet material conveying system according to claim 1, wherein the height limiting plate is inclined towards the flow direction of the sheet material in the conveying groove, and the distance between the height limiting plate close to the receiving assembly and the bottom surface of the conveying groove is larger than the thickness of one sheet material and smaller than the thickness of two sheet materials.

5. The special steel sheet material conveying system according to claim 1, wherein one of the height limiting plates is arranged on one side wall of the conveying trough, and the other height limiting plate is arranged on the opposite side wall of the conveying trough; the material distribution assembly further comprises a partition plate, and the partition plate is arranged along the transmission direction of the transmission groove and is close to the opening.

6. The specialty steel sheet material handling system of claim 1 wherein said receiving assembly includes a weighing mechanism for weighing said receiving assembly.

7. The specialty steel sheet material handling system of claim 1 wherein said receiving assembly includes a transition receiving mechanism and a transfer mechanism, said transition receiving mechanism being located between said transfer mechanism and said second end of said transfer slot.

8. The special steel sheet material conveying system according to claim 7, wherein the transition receiving mechanism comprises a receiving hopper, a sealing cover and a reciprocating movement part, wherein the reciprocating movement part is connected with the sealing cover and can open and close the sealing cover at the outlet of the receiving hopper.

9. The special steel plate material conveying system according to claim 1, wherein the vibration mechanism comprises a vibration motor, an eccentric flywheel and a second connecting frame, the second connecting frame is obliquely arranged at the bottom of the outer side of the transmission groove, the eccentric flywheel is arranged on a power output shaft of the vibration motor, and the vibration motor is connected to the lowest end of the second connecting frame.

10. The special steel sheet material conveying system according to claim 9, wherein the vibration mechanism further comprises a cross beam and a suspension spring, the vibration motor is connected to the cross beam through the suspension spring, and the cross beam is connected to the support.