CN220765474U - Unmanned workshop for jack automatic assembly, packaging and logistics - Google Patents
Unmanned workshop for jack automatic assembly, packaging and logistics Download PDFInfo
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- CN220765474U CN220765474U CN202321908362.1U CN202321908362U CN220765474U CN 220765474 U CN220765474 U CN 220765474U CN 202321908362 U CN202321908362 U CN 202321908362U CN 220765474 U CN220765474 U CN 220765474U
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Abstract
The utility model discloses an unmanned workshop for jack automatic assembly, packaging and logistics, which comprises a room, bao Caiku, a logistics warehouse and a finished product warehouse which are arranged in the room, wherein an MES control system, an automatic assembly line controlled by the MES control system and a packing material air conveying chain are arranged in the room; bao Caiku AGV trolley passages for the free passing of AGV forklifts are arranged among the logistics warehouse, the finished product warehouse, the automatic assembly line and the packing material overhead conveying chain; the MES control system is in signal connection with the ERP system, and the automatic assembly line, the packing material air conveying chain and the MES control system are electrically connected with the electric control system; the package material air conveying chain is arranged beside the automatic assembly line, the input end of the package material air conveying chain extends to the package material warehouse, the output end of the package material air conveying chain extends to the finished product boxing area, and the package material air conveying chain is in butt joint with the empty load detection speed doubling line and the detection conveying speed doubling line. The beneficial effects of the utility model are as follows: the jack can be automatically assembled, packaged and transported, the equipment cost is saved, the production period is shortened, and the production efficiency is improved.
Description
Technical Field
The utility model relates to an unmanned workshop for automatic assembly, packaging and logistics of jacks, and belongs to the field of maintenance.
Background
With the development of new information technologies such as the Internet of things, big data and mobile applications, the global industrial revolution starts to take a schedule, and industrial transformation starts to enter a substantial stage. The strategy of a digital factory, an intelligent factory, intelligent manufacturing and the like is sequentially proposed, wherein the intelligent factory is based on the digital factory, and the information management and service are enhanced by utilizing the Internet of things technology and the monitoring technology, so that the controllability of the production process is improved, the manual intervention of a production line is reduced, and the scheduling is reasonably planned. Meanwhile, the intelligent means, the intelligent system and other emerging technologies are integrated, and a humanized factory which is efficient, energy-saving, green, environment-friendly and comfortable is constructed, and the essence of the intelligent factory is human-computer effective interaction. In order to cope with the continuous improvement of high-risk operation environments and artificial cost, robots are increasingly used in processing workshops. The jack is a light and small lifting device for lifting a heavy object in a stroke through a top tray, and is widely used in mechanical maintenance work. The production of the jack needs working procedures which are usually independently carried out, and each working procedure needs staff to be controlled, so that not only is the labor cost and the equipment cost increased, but also the whole production period is prolonged, the time cost is increased, and the production efficiency is low.
Disclosure of Invention
In order to solve the problems, the utility model provides an unmanned workshop for automatically assembling, packaging and logistics of the jack and a control method, wherein the unmanned workshop can automatically assemble, package and transport the jack, save equipment cost, shorten production period and improve production efficiency.
The technical scheme adopted by the utility model is as follows:
the utility model provides an unmanned workshop of jack automatic assembly, packing, commodity circulation, includes room and sets up Bao Caiku, commodity circulation warehouse, the finished product warehouse in the room, its characterized in that:
an MES control system, an automatic assembly line controlled by the MES control system and a package material air conveying chain are arranged in the room; bao Caiku AGV trolley passages for the free passing of AGV forklifts are arranged among the logistics warehouse, the finished product warehouse, the automatic assembly line and the packing material overhead conveying chain; the MES control system is in signal connection with the ERP system, and the automatic assembly line, the packing material air conveying chain and the MES control system are electrically connected with the electric control system;
the automatic assembly line comprises an assembly double-speed line, a combined double-speed line, a screw position double-speed line, a rear wheel double-speed line, an idle detection double-speed line and a detection conveying double-speed line which are in butt joint in sequence, wherein each AGV trolley, each AGV fork truck, each robot and each double-speed line are electrically connected with the MES control system;
the assembly double-speed line is sequentially provided with a general feeding machine, a wallboard breaking and chopping system, a rear wheel screw tightening machine, a handle screw tightening machine, a connecting rod pin shaft pressing machine, a press handle connecting pin shaft pressing machine, a press handle limiting pull rod locking device and a front wheel/front wheel shaft feeding device from front to back;
a crane boom feeding mechanism is arranged at the combined double-speed line;
a first screw locking device and a second screw locking device are assembled at the screw position speed doubling line;
a locking screw device is arranged at the speed doubling line of the rear wheel, a combined semi-finished product offline robot and a finished product offline robot are respectively arranged at the front side and the rear side of the locking screw device, a material disc positioning frame is arranged beside the combined semi-finished product offline robot, and a front wheel feeding mechanism and a rear wheel feeding mechanism convey front wheel and/or rear wheel materials into the material disc positioning frame through an AGV trolley;
a cover plate combination mechanism is arranged on the no-load detection double-speed line, a performance testing machine is arranged between the no-load detection double-speed line and the rear wheel double-speed line, a finished product boxing area is arranged at the joint of the no-load detection double-speed line and the detection conveying double-speed line, and a finished product boxing system is arranged in the finished product boxing area;
the front part of the detection conveying speed doubling line is provided with a packaging visual detection mechanism, the rear part of the detection conveying speed doubling line is provided with a finished product box stacking area, and the finished product box stacking area is provided with a finished product box stacking mechanism;
the package material air conveying chain is arranged beside the automatic assembly line, the input end of the package material air conveying chain extends to the package material warehouse, and the output end of the package material air conveying chain extends to the finished product boxing area and is in butt joint with the no-load detection speed doubling line and the detection conveying speed doubling line; and the packing material air conveying chain is provided with a packing material feeding device for conveying materials on the packing material air conveying chain to a finished product boxing area.
Further, a line-descending robot clamp is arranged between the press handle connecting pin shaft press machine and the press handle limiting pull rod locking device.
Further, a first material positioning disc is arranged between the general feeding machine and the wallboard breaking and chopping system; a second material positioning disc is arranged between the wallboard breaking and chopping system and the rear wheel screw tightening machine; a third material positioning disc is arranged between the handle screw tightening machine and the connecting rod pin shaft pressing machine.
Further, the combined double-speed line, the screw bit double-speed line and the no-load detection double-speed line are all provided with a general lifting mechanism.
The utility model discloses a control method for an unmanned workshop for automatic assembly, packaging and logistics of a jack, which is characterized by comprising the following steps of:
step 1, the materials required before jack assembly are concentrated, orderly and placed in a material warehouse and a packing material warehouse according to the conveying requirements of an AGV forklift controlled by an MES control system;
step 2, the ERP system sends production requirements to an MES control system of the unmanned workshop to deliver specific assembly task signals, the MES system automatically splits the received assembly task signals into sub-tasks to deliver the sub-tasks to corresponding AGV forklifts and/or AGV trolleys, and the AGV forklifts and/or the AGV trolleys deliver corresponding articles to specified positions from a material warehouse and/or a packing material warehouse according to the delivered tasks;
and 3, the automation equipment of each link on the automatic assembly line executes corresponding actions according to a preset program according to the subtasks issued by the MES system, and each speed doubling line or robot is connected with each automation equipment to sequentially complete the assembly, box forming, packing and transportation work of each link of the jack.
The beneficial effects of the utility model are as follows: the jack can be automatically assembled, packaged and transported, the equipment cost is saved, the production period is shortened, and the production efficiency is improved.
Drawings
Fig. 1 is a block diagram of an unmanned workshop according to the present utility model (robot loading position is shown at A, B).
Fig. 2 is one of the partial enlarged views of the present utility model.
Fig. 3 to 7 are partial enlarged views of fig. 2, showing the structures of the respective components.
Fig. 8 is a control flow diagram of the unmanned shop of the present utility model.
Detailed Description
The following describes the detailed implementation of the embodiments of the present utility model with reference to the drawings. It should be understood that the detailed description and specific examples, while indicating and illustrating the utility model, are not intended to limit the utility model.
It should be noted that, without conflict, the embodiments of the present utility model and features of the embodiments may be combined with each other.
In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings are merely for convenience in describing the present utility model and simplifying the description, and do not indicate or imply that the device or element being referred to must have a specific orientation, be configured and operated in a specific orientation, and therefore should not be construed as limiting the present utility model.
Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include at least one such feature. In the description of the present utility model, the meaning of "plurality" means at least two, for example, two, three, etc., unless specifically defined otherwise.
In the present utility model, unless explicitly specified and limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally formed; may be mechanically connected, may be electrically connected or may be in communication with each other; either directly or indirectly, through intermediaries, or both, may be in communication with each other or in interaction with each other, unless expressly defined otherwise. The specific meaning of the above terms in the present utility model can be understood by those of ordinary skill in the art according to the specific circumstances.
In the present utility model, unless expressly stated or limited otherwise, a first feature "up" or "down" a second feature may be the first and second features in direct contact, or the first and second features in indirect contact via an intervening medium. Moreover, a first feature being "above," "over" and "on" a second feature may be a first feature being directly above or obliquely above the second feature, or simply indicating that the first feature is level higher than the second feature. The first feature being "under", "below" and "beneath" the second feature may be the first feature being directly under or obliquely below the second feature, or simply indicating that the first feature is less level than the second feature.
In the description of the present specification, a description referring to terms "one embodiment," "some embodiments," "examples," "specific examples," or "some examples," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present utility model. In this specification, schematic representations of the above terms are not necessarily directed to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, the different embodiments or examples described in this specification and the features of the different embodiments or examples may be combined and combined by those skilled in the art without contradiction.
The utility model will be described in detail below with reference to the drawings in connection with exemplary embodiments.
The utility model relates to an unmanned workshop for automatic assembly, packaging and logistics of a jack, which comprises a room 1, a Bao Caiku, a logistics warehouse 3 and a finished product warehouse 4, wherein the Bao Caiku, the logistics warehouse 3 and the finished product warehouse 4 are arranged in the room 1, and is characterized in that:
an MES control system 5, an automatic assembly line 6 controlled by the MES control system and a packing material overhead conveying chain 7 are arranged in the room 1; bao Caiku 2, a logistics warehouse 3, a finished product warehouse 4, an automatic assembly line 6 and an AGV trolley passage 9 for the free passage of an AGV trolley 81 and an AGV forklift 82 are arranged among the packing material overhead conveying chains 7; the MES control system is in signal connection with the ERP system, and the automatic assembly line 6, the packing material air conveying chain 7 and the MES control system are electrically connected with the electric control system 10;
the automatic assembly line 6 comprises an assembly double-speed line 61, a combined double-speed line 62, a screw position double-speed line 63, a rear wheel double-speed line 64, an empty detection double-speed line 65 and a detection conveying double-speed line 66 which are sequentially butted front and back, and all AGV trolleys 81, AGV forklifts 82, robots and all double-speed lines are electrically connected with the MES control system 5;
the assembly double-speed line 61 is sequentially provided with a general-purpose feeding machine 610, a wallboard breaking system 611, a rear wheel screw tightening machine 612, a handle screw tightening machine 613, a connecting rod pin shaft pressing machine 614, a press connection pin shaft pressing machine 615, a press limit pull rod locking device 616 and a front wheel/front wheel shaft feeding device 617 from front to back;
the combined double-speed line 62 is provided with a crane arm feeding mechanism 621, so that a crane arm can be conveyed to the combined double-speed line 62;
a first screw locking device 631 and a second screw locking device 632 are assembled at the screw bit speed doubling line 63;
a locking screw device 641 is arranged at the rear wheel speed doubling line 64, a combined semi-finished product offline robot 642 and a finished product offline robot 643 are respectively arranged at the front side and the rear side of the locking screw device 641, a material disc positioning frame 646 is arranged beside the combined semi-finished product offline robot 642, and a front wheel feeding mechanism 645 and a rear wheel feeding mechanism 644 convey front wheel and/or rear wheel materials into the material disc positioning frame 646 through an AGV trolley 8;
a cover plate combination mechanism 651 is arranged on the no-load detection double-speed line 65, a performance tester 652 is arranged between the no-load detection double-speed line 65 and the rear wheel double-speed line 64, a finished product boxing area is arranged at the joint of the no-load detection double-speed line 65 and the detection conveying double-speed line 66, and a finished product boxing system 653 is configured in the finished product boxing area;
a packaging visual detection mechanism 661 and a box detection device 662 are arranged at the front part of the detection conveying speed doubling line 66, a finished box stacking area is arranged at the rear part of the detection conveying speed doubling line 66, and a finished box stacking mechanism 67 is arranged in the finished box stacking area;
the package material air conveying chain 7 is arranged beside the automatic assembly line 6, the input end of the package material air conveying chain 7 extends to the package material warehouse 2, and the output end of the package material air conveying chain 7 extends to the finished product boxing area and is in butt joint with the no-load detection speed doubling line 65 and the detection conveying speed doubling line 66; the packing material air conveying chain 7 is provided with a packing material feeding device 71 which is used for conveying materials on the packing material air conveying chain 7 to a finished product boxing area.
The assembly double-speed line 61 is provided with the 90-degree conversion table 619, so that reasonable arrangement of the assembly double-speed line 61 can be realized, and the space is saved.
In some embodiments of the utility model, an offline robot clamp 618 is provided between the press stud pin press 615 and the press stud stop lever locking device 616.
In some embodiments of the present utility model, a first material positioning tray 601 is configured between the general feeder 610 and the wallboard chopping system 611; a second material positioning disc 602 is arranged between the wallboard breaking and chopping system 611 and the rear wheel screw tightening machine 612; a third material positioning disc 603 is arranged between the handle screw tightening machine 613 and the link pin press 614.
In some embodiments of the present utility model, the combined double speed line 62, the screw bit double speed line 63, and the no-load detection double speed line 65 are provided with a universal lifting mechanism 69.
The utility model discloses a control method for an unmanned workshop for automatic assembly, packaging and logistics of a jack, which is characterized by comprising the following steps of:
step 1, the materials required before jack assembly are concentrated, orderly and placed in a material warehouse 3 and a packing material warehouse 2 according to the conveying requirements of an AGV forklift 9 controlled by an MES control system;
step 2, the ERP system sends production requirements to an MES control system of the unmanned workshop to deliver specific assembly task signals, the MES system automatically splits the received assembly task signals into sub-tasks to deliver the sub-tasks to corresponding AGV forklifts and/or AGV trolleys, and the AGV forklifts and/or the AGV trolleys deliver corresponding articles to specified positions from a material warehouse and/or a packing material warehouse according to the delivered tasks;
and 3, the automation equipment of each link on the automation assembly line 6 executes corresponding actions according to a preset program according to the subtasks issued by the MES system, and each speed doubling line or robot is connected with each automation equipment to sequentially complete the assembly, box forming, packing and transportation work of each link of the jack.
The automation equipment in the step 3 refers to assembly, packaging and conveying equipment on each double-speed line, and comprises equipment such as a general-purpose feeding machine 610, a wallboard breaking and chopping system 611, a rear wheel screw tightening machine 612, a handle screw tightening machine 613, a connecting rod pin shaft pressing machine 614, a press handle connecting pin shaft pressing machine 615, a press handle limiting pull rod locking device 616, a front wheel/front wheel shaft feeding device 617, a crane arm feeding mechanism 621, a first screw locking device 631, a second screw locking device 632, a rear wheel locking screw device 641, a cover plate combining mechanism 651, a package visual detection mechanism 661, a box body detection device 662 and the like.
While embodiments of the present utility model have been shown and described above, it will be understood that the above embodiments are illustrative and not to be construed as limiting the utility model, and that variations, modifications, alternatives and variations may be made to the above embodiments by one of ordinary skill in the art within the scope of the utility model.
Claims (4)
1. The utility model provides an unmanned workshop of jack automatic assembly, packing, commodity circulation, includes room (1) and sets up Bao Caiku (2), commodity circulation warehouse (3), finished product warehouse (4) in room (1), its characterized in that:
an MES control system (5), an automatic assembly line (6) controlled by the MES control system and a packing material overhead conveying chain (7) are arranged in the room (1); bao Caiku (2), a logistics warehouse (3), a finished product warehouse (4), an automatic assembly line (6) and an AGV trolley passage (9) for an AGV trolley (81) and an AGV forklift (82) to freely pass through are arranged between the packaging material overhead conveying chains (7); the MES control system is in signal connection with the ERP system, and the automatic assembly line (6), the packing material air conveying chain (7) and the MES control system (5) are electrically connected with the electric control system (10);
the automatic assembly line (6) comprises an assembly double-speed line (61), a combined double-speed line (62), a screw position double-speed line (63), a rear wheel double-speed line (64), an idle detection double-speed line (65) and a detection conveying double-speed line (66) which are in butt joint in sequence, wherein each AGV trolley (81), each AGV fork truck (82), each robot and each double-speed line are electrically connected with the MES control system (5);
the assembly double-speed line (61) is sequentially provided with a general feeding machine (610), a wallboard breaking and chopping system (611), a rear wheel screw tightening machine (612), a handle screw tightening machine (613), a connecting rod pin shaft pressing machine (614), a press connection pin shaft pressing machine (615), a press limit pull rod locking device (616) and a front wheel/front wheel shaft feeding device (617) from front to back;
a crane arm feeding mechanism (621) is assembled at the combined double-speed line (62), and a crane arm is conveyed on the combined double-speed line (62);
a first screw locking device (631) and a second screw locking device (632) are arranged at the screw bit speed doubling line (63);
a rear wheel locking screw device (641) is arranged at the rear wheel speed doubling line (64), a combined semi-finished product offline robot (642) and a finished product offline robot (643) are respectively arranged at the front side and the rear side of the rear wheel locking screw device (641), a material disc positioning frame (646) is arranged beside the combined semi-finished product offline robot (642), and a front wheel feeding mechanism (645) and a rear wheel feeding mechanism (644) convey front wheel and/or rear wheel materials into the material disc positioning frame (646) through an AGV trolley (81);
a cover plate combination mechanism (651) is arranged on the no-load detection speed doubling line (65), a performance testing machine (652) is arranged between the no-load detection speed doubling line (65) and the rear wheel speed doubling line (64), a finished product boxing area is arranged at the joint of the no-load detection speed doubling line (65) and the detection conveying speed doubling line (66), and a finished product boxing system (653) is configured in the finished product boxing area;
a packaging visual detection mechanism (661) and a box detection device (662) are arranged at the front part of the detection conveying speed doubling line (66), a finished box stacking area is arranged at the rear part of the detection conveying speed doubling line (66), and a finished box stacking mechanism (67) is arranged in the finished box stacking area;
the packing material air conveying chain (7) is arranged beside the automatic assembly line (6), the input end of the packing material air conveying chain (7) extends to the packing material warehouse (2), and the output end of the packing material air conveying chain (7) extends to the finished product boxing area and is in butt joint with the no-load detection speed doubling line (65) and the detection conveying speed doubling line (66); and a packing material feeding device (71) is arranged on the packing material air conveying chain (7) and is used for conveying materials on the packing material air conveying chain (7) to a finished product boxing area.
2. An unmanned shop for automatic assembly, packaging and logistics of jacks as claimed in claim 1, wherein: an offline robot clamp (618) is arranged between the press handle connecting pin shaft press machine (615) and the press handle limiting pull rod locking device (616).
3. An unmanned shop for automatic assembly, packaging and logistics of jacks as claimed in claim 2, wherein: a first material positioning disc (601) is arranged between the general feeding machine (610) and the wallboard chopping system (611); a second material positioning disc (602) is arranged between the wallboard breaking and chopping system (611) and the rear wheel screw tightening machine (612); a third material positioning disc (603) is arranged between the handle screw tightening machine (613) and the connecting rod pin shaft pressing machine (614).
4. An unmanned shop for automatic assembly, packaging and logistics of jacks as claimed in claim 3, wherein: the combined double-speed line (62), the screw bit double-speed line (63) and the no-load detection double-speed line (65) are all provided with a general lifting mechanism (69).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321908362.1U CN220765474U (en) | 2023-07-19 | 2023-07-19 | Unmanned workshop for jack automatic assembly, packaging and logistics |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321908362.1U CN220765474U (en) | 2023-07-19 | 2023-07-19 | Unmanned workshop for jack automatic assembly, packaging and logistics |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220765474U true CN220765474U (en) | 2024-04-12 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321908362.1U Active CN220765474U (en) | 2023-07-19 | 2023-07-19 | Unmanned workshop for jack automatic assembly, packaging and logistics |
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| Country | Link |
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| CN (1) | CN220765474U (en) |
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2023
- 2023-07-19 CN CN202321908362.1U patent/CN220765474U/en active Active
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