CN220762497U

CN220762497U - Hose connector assembly machine

Info

Publication number: CN220762497U
Application number: CN202322470922.6U
Authority: CN
Inventors: 袁晔; 方想元; 曾泉文; 邱植雄; 李慧伦; 石浏钰; 袁建华
Original assignee: Guangzhou Jet Bio Filtration Co Ltd
Current assignee: Guangzhou Jet Bio Filtration Co Ltd
Priority date: 2023-09-12
Filing date: 2023-09-12
Publication date: 2024-04-12
Anticipated expiration: 2033-09-12

Abstract

The utility model relates to the technical field of intubation machines, and discloses a hose connector assembly machine, which comprises: the device comprises a base, a clamping driving mechanism, a pushing driving mechanism, a first clamp, a second clamp and a pushing piece; the clamping driving mechanism and the pushing driving mechanism are fixedly connected to the base, the first clamp is detachably arranged on the base, the second clamp is detachably arranged at the power output end of the clamping driving mechanism, and the second clamp and the first clamp can move relatively along the first direction through the power output end of the clamping driving mechanism; when in a clamping state, the first clamp and the second clamp are close to each other, a joint installation cavity is arranged between opposite surfaces of the first clamp and the second clamp, and the joint installation cavity is provided with an installation opening facing the second direction; the pushing piece is detachably arranged at the power output end of the pushing driving mechanism, and can relatively move along the second direction towards the mounting opening through the power output end of the pushing driving mechanism. The utility model can replace manual cannula operation and is suitable for various types of hoses and joints.

Description

Hose connector assembly machine

Technical Field

The utility model relates to the technical field of intubation machines, in particular to a hose connector assembly machine.

Background

In laboratory and vaccine factories, the use of different types of hoses and various types of connector assembly products is involved in the aseptic transfer of reagent fluids. During the production of such packages, it is necessary to assemble the hose (silicone tube, TPE tube) and the different fittings in a certain sequence, the most important one of which is to assemble the hose and the fittings together.

In the prior art, in order to avoid the product from being polluted, the joint is manually inserted into the hose by wearing rubber gloves manually in a clean workshop, and different joints or hoses can be assembled for complex packaged products, and the whole process is completely assembled manually. Because the joint opening and the hose are in interference fit, the joint opening and the hose can be inserted in place with a large force, time and labor are wasted, the process is complicated, and the product quality cannot be ensured; in addition, in the continuous long-time large-force operation process, hands can be rubbed out of the water bubbles to cause that the work cannot be continued, so that the manual assembly of the product is harmful to staff bodies, the quality and the efficiency of the product cannot be ensured, and an automatic assembly device is urgently needed to be designed for substitution.

Disclosure of Invention

The purpose of the utility model is that: a hose connector assembling machine is designed, can replace manual intubation operation and is suitable for various types of hoses and connectors.

In order to achieve the above object, the present utility model provides a hose connector assembling machine comprising: the device comprises a base, a clamping driving mechanism, a pushing driving mechanism, a first clamp, a second clamp and a pushing piece; the clamping driving mechanism and the pushing driving mechanism are fixedly connected to the base, the first clamp is detachably arranged on the base, the second clamp is detachably arranged at the power output end of the clamping driving mechanism, and the second clamp and the first clamp can move relatively along a first direction through the power output end of the clamping driving mechanism; when in a clamping state, the first clamp and the second clamp are close to each other, a joint installation cavity is arranged between opposite surfaces of the first clamp and the second clamp, and the joint installation cavity is provided with an installation opening facing a second direction; the pushing piece is detachably arranged at the power output end of the pushing driving mechanism and can relatively move towards the mounting opening along the second direction through the power output end of the pushing driving mechanism;

wherein the first direction and the second direction are perpendicular to each other.

Further, a first limit groove is formed in one side, facing the second clamp, of the first clamp, and a second limit groove is formed in one side, facing the first clamp, of the second clamp; and in the clamping state, the second limiting groove is close to the first limiting groove to form the joint mounting cavity.

Further, the first clamp has a first clamping plane arranged along the first direction towards the second clamp, a notch of the first limiting groove is communicated with the first clamping plane, the second clamp has a second clamping plane arranged along the first direction towards the first clamp, a notch of the second limiting groove is communicated with the second clamping plane, and a hose fixing space is formed between the first clamping plane and the second clamping plane in a clamping state.

Further, the first clamping plane is parallel to the second clamping plane.

Further, the pushing member includes a plug protruding toward the mounting opening in the second direction, and one end of the plug toward the mounting opening is tapered or truncated cone-shaped gradually decreasing toward the mounting opening.

Further, a protruding portion is arranged on the first clamp, an inner concave portion is arranged on the second clamp, the protruding portion and the inner concave portion are mutually abutted when in a clamping state, and projection of the protruding portion and the joint mounting cavity in the second direction is staggered;

or the first clamp is provided with an inner concave part, the second clamp is provided with a protruding part, when in a clamping state, the protruding part is mutually abutted with the inner concave part, and the projection of the protruding part and the joint installation cavity in the second direction is staggered.

Further, the first clamp is connected with the base through bolts, the second clamp is connected with the power output end of the clamping driving mechanism, and the pushing piece is connected with the power output end of the pushing driving mechanism through bolts.

Further, the clamping driving mechanism and/or the pushing driving mechanism is/are an air cylinder.

Further, the base is provided with a mounting plate and a fixing plate which are arranged at intervals along a third direction, the fixing plate is positioned below the mounting plate, the mounting plate is provided with mounting grooves which are penetrated along two ends of the third direction, the clamping driving mechanism, the pushing driving mechanism and the first clamp are fixed on the fixing plate, and the first clamp, the second clamp and the pushing piece penetrate through the mounting grooves from bottom to top and protrude out of the upper surface of the mounting plate;

the third direction, the first direction and the second direction are perpendicular to each other.

Further, still include controlling means, first button and second button, first button the second button clamping driving mechanism the promotion actuating mechanism all with controlling means communication connection, first button with the second button all is located the upper surface of mounting panel.

Compared with the prior art, the hose connector assembly machine has the beneficial effects that:

according to the hose connector assembly machine provided by the embodiment of the utility model, the hose is fixed by arranging the first clamp and the second clamp which are matched with each other, the connector installation cavity is utilized to leave the connector installation space, and the hose is provided with a certain elasticity, so that the connector is inserted into the hose and fixed under the pushing of the pushing piece, the assembly of the hose and the connector is completed, the consistent insertion depth of the connector can be ensured, the clamps and the pushing pieces with different specifications can be correspondingly replaced according to different pipe diameters, and the problems that the original operation process is time-consuming and labor-consuming, the efficiency is low, the physical injury to staff is large, and the product quality cannot be effectively ensured are solved.

Drawings

FIG. 1 is an isometric view of a hose connector assembly machine according to an embodiment of the present utility model.

Fig. 2 is an enlarged schematic view at a in fig. 1.

FIG. 3 is an assembly schematic view 1 of a hose connector assembly machine according to an embodiment of the present utility model.

Fig. 4 is an enlarged schematic view at B in fig. 3.

Fig. 5 is an assembly schematic view 2 of a hose connector assembly machine according to an embodiment of the present utility model.

Fig. 6 is an enlarged schematic view at C in fig. 5.

FIG. 7 is a schematic view of the assembly of a hose and fitting according to an embodiment of the present utility model.

In the figure, 1, a base; 11. a mounting plate; 111. a mounting groove; 12. a fixing plate; 13. a first button; 14. a second button; 2. a clamping driving mechanism; 3. pushing the driving mechanism; 4. a first clamp; 41. a first limit groove; 42. a first clamping plane; 43. a protruding portion; 5. a second clamp; 51. the second limit groove; 52. a second clamping plane; 53. an inner concave portion; 6. a pushing member; 61. a plug; 7. a joint mounting cavity; 71. installing an opening; 8. a hose fixing space; 91. a hose; 92. and (3) a joint.

Detailed Description

The following describes in further detail the embodiments of the present utility model with reference to the drawings and examples. The following examples are illustrative of the utility model and are not intended to limit the scope of the utility model.

In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. in the present utility model are based on the orientation or positional relationship shown in the drawings, are merely for convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the apparatus or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present utility model.

In the description of the present utility model, it should be understood that the terms "connected," "fixed," and the like are used in the present utility model in a broad sense, and for example, may be fixedly connected, detachably connected, or integrated; the mechanical connection can be realized, and the welding connection can be realized; either directly or indirectly, through intermediaries, or both, may be in communication with each other or in interaction with each other, unless expressly defined otherwise. The specific meaning of the above terms in the present utility model can be understood by those of ordinary skill in the art according to the specific circumstances.

The terms "first", "second", etc. are used in the present utility model to describe various information, but the information should not be limited to these terms, which are only used to distinguish the same type of information from each other. For example, a "first" message may also be referred to as a "second" message, and similarly, a "second" message may also be referred to as a "first" message, without departing from the scope of the utility model.

In the description of the present utility model, the first direction is the x direction, the second direction is the y direction, and the third direction is the z direction, wherein the first direction, the second direction and the third direction are perpendicular or approximately perpendicular in pairs.

As shown in fig. 1 and 2, a hose connector assembling machine according to a preferred embodiment of the present utility model includes: a base 1, a clamping driving mechanism 2, a pushing driving mechanism 3, a first clamp 4, a second clamp 5 and a pushing piece 6; the clamping driving mechanism 2 and the pushing driving mechanism 3 are fixedly connected to the base 1, the first clamp 4 is detachably mounted on the base 1, the second clamp 5 is detachably mounted at the power output end of the clamping driving mechanism 2, and the second clamp and the first clamp 4 can relatively move along a first direction through the power output end of the clamping driving mechanism 2; in the clamping state, the first clamp 4 and the second clamp 5 are close to each other, a joint installation cavity 7 is arranged between opposite surfaces of the first clamp 4 and the second clamp 5, and the joint installation cavity 7 is provided with an installation opening 71 facing a second direction; the pushing member 6 is detachably mounted on the power output end of the pushing driving mechanism 3, and can relatively move along the second direction towards the mounting opening 71 through the power output end of the pushing driving mechanism 3.

The first clamp 4 is fixed on the base 1, and the position is not moved; the second clamp 5 is fixed at the power output end of the clamping driving mechanism 2, and the second clamp 5 is driven to move towards the first clamp 4 along the first direction by the power provided by the power output end. In the clamping state, as the hose 91 has certain elasticity, the first clamp 4 and the second clamp 5 are closed to tightly clamp the middle end of the hose 91, the end part of the hose 91, which is provided with the joint 92, is arranged in the joint installation cavity 7, and the pushing piece 6 pushes the joint 92 to be inserted into the hose 91 section positioned in the joint installation cavity 7 from the end part of the hose 91 at the installation opening 71 under the action of the pushing driving mechanism 3, so that the assembly of the hose 91 and the joint 92 is completed.

Because the first clamp 4 and the second clamp 5 compress the middle section of the hose 91, the length of the joint installation cavity 7 is the depth of the joint 92 capable of being inserted into the hose 91, and the joint 92 can be inserted into a limited position, so that the joint 92 is prevented from being excessively inserted into the hose 91 due to excessive thrust, and the hose 91 is prevented from being damaged.

In some improvements of the present application, a first limiting groove 41 is formed on a side, facing the second clamp 5, of the first clamp 4, and a second limiting groove 51 is formed on a side, facing the first clamp 4, of the second clamp 5; in the clamped state, the second limiting groove 51 is close to the first limiting groove 41 to form the joint mounting cavity 7. The first limiting groove 41 is an opening groove communicated with one side, close to the pushing piece 6, of the first clamp 4, the second limiting groove 51 is an opening groove communicated with one side, close to the pushing piece 6, of the second clamp 5, the bottoms of the first limiting groove 41 and the second limiting groove 51 are arc-shaped, when the first clamp 4 and the second clamp 5 are closed, the first limiting groove 41 and the second limiting groove 51 are mutually close to form a cylindrical joint installation cavity 7, and the length of the cylindrical joint installation cavity 7 in the second direction is the same as the depth required by inserting the joint 92 into the hose 91.

In some improvements of the present application, the first clamp 4 has a first clamping plane 42 arranged along the first direction towards the second clamp 5, a notch of the first limiting groove 41 is communicated with the first clamping plane 42, the second clamp 5 has a second clamping plane 52 arranged along the first direction towards the first clamp 4, a notch of the second limiting groove 51 is communicated with the second clamping plane 52, and a hose fixing space 8 is formed between the first clamping plane 42 and the second clamping plane 52 in a clamping state. The hose 91 is tightly clamped by the first clamping plane 42 and the second clamping plane 52, so that a user only needs to place the end part of the hose 91 in the joint installation cavity 7 during assembly, the middle section of the hose 91 does not need to be adjusted in the clamp, the operation of the user is facilitated, and the operation efficiency is further improved.

In some modifications of the present application, the first clamping plane 42 is parallel to the second clamping plane 52, so as to ensure that the clamping force applied by the pressing clamping of the hose 91 is consistent.

As shown in fig. 3 and 4, in some modifications of the present application, the pushing member 6 includes a plug 61 protruding toward the mounting opening 71 along the second direction, and an end of the plug 61 toward the mounting opening 71 is tapered in a conical shape or a truncated cone shape gradually decreasing toward the mounting opening 71. One end of the pushing member 6 near the hose 91 is provided with a plug 61 with a conical tip, one end of the joint 92 can be arranged on the pushing member 6 in a penetrating way through the plug 61, and the other end is pushed to be inserted into the hose 91. When assembled, the centerline of the hose 91 is aligned with the centerline of the fitting 92. The plug 61 ensures that the interface of the connector 92 with the hose 91 is not offset.

In some improvements of the present application, the first fixture 4 is provided with a protruding portion 43, the second fixture 5 is provided with an inner concave portion 53, in the clamping state, the protruding portion 43 and the inner concave portion 53 are abutted to each other, and the projection of the protruding portion 43 and the joint mounting cavity in the second direction is staggered. The second clamp 5 is provided with an inner concave part 53, the first clamp 4 is provided with a convex part 43, the inner concave part 53 and the convex part 43 are identical in shape and are effectively and tightly matched with each other, each time positioning accuracy is guaranteed, and each time the product is assembled, the consistency can be guaranteed.

In other improvements of the present application, the first fixture 4 is provided with an inner concave portion 53, the second fixture 5 is provided with a protruding portion 43, in the clamped state, the protruding portion 43 and the inner concave portion 53 are abutted to each other, and the projection of the protruding portion 43 and the joint mounting cavity in the second direction is staggered. The first clamp 4 is provided with the concave part 53, the second clamp 5 is provided with the convex part 43, the shape of the concave part 53 is the same as that of the convex part 43, the concave part 53 and the convex part 43 are effectively and tightly matched with each other, each time the positioning is accurate, and each time the assembled product can ensure consistency.

In some improvements of the present application, the first clamp 4 and the base 1, the second clamp 5 and the power output end of the clamping driving mechanism 2, and the pushing piece 6 and the power output end of the pushing driving mechanism 3 are all connected through bolts. The first clamp 4, the second clamp 5 and the pushing piece 6 are convenient to detach and mount corresponding to the connectors 92 with different pipe diameters and different sizes, and the connector mounting cavities 7 with different lengths can be designed according to the depth of the connectors 92 inserted into the hose 91.

In some improvements of the present application, the clamping driving mechanism 2 and/or the pushing driving mechanism 3 are air cylinders, and can control the second clamp 5 to make a reciprocating linear motion along the first direction and the pushing member 6 along the second direction.

In some improvements of the present application, the base 1 has a mounting plate 11 and a fixing plate 12 that are disposed at intervals along a third direction, the fixing plate 12 is located below the mounting plate 11, a mounting groove 111 that penetrates through two ends of the third direction is formed in the mounting plate 11, the clamping driving mechanism 2, the pushing driving mechanism 3 and the first clamp 4 are fixed on the fixing plate 12, and the first clamp 4, the second clamp 5 and the pushing member 6 penetrate through the mounting groove 111 from bottom to top and protrude out of the upper surface of the mounting plate 11. An installation cavity is formed between the installation plate 11 and the fixed plate 12, and the clamping driving mechanism 2 and the pushing driving mechanism 3 are both installed on the fixed plate 12 and positioned in the installation cavity, so that the volume of the assembly machine can be reduced, the operation part of the assembly machine is exposed on the upper surface of the installation plate 11 through the installation groove 111, and the attractiveness of the assembly machine is ensured.

In some improvements of the present application, the portable electronic device further comprises a display screen, a control device, a first button 13 and a second button 14, wherein the first button 13, the second button 14, the clamping driving mechanism 2 and the pushing driving mechanism 3 are all in communication connection with the control device, and the first button 13 and the second button 14 are all arranged on the upper surface of the mounting plate 11. Specifically, the first button 13 controls the movement of the grip driving mechanism 2 by the control means, and the second button 14 controls the movement of the push driving mechanism 3 by the control means.

As shown in fig. 5, 6 and 7, the present utility model belongs to a semi-automatic instrument, and the operation process is as follows: the operator puts the hose 91 into the first fixture 4, the joint 92 is sleeved on the plug 61 for fixing, meanwhile, the first button 13 and the second button 14 are pressed for starting the switch, the cylinder of the clamping driving mechanism 2 is started first, the second fixture 5 is pushed to fix the hose 91, at the moment, the cylinder of the driving mechanism 3 is pushed for starting, and the joint 92 is pushed into the hose 91, so that the assembly can be completed.

The operator can also initially connect the joint 92 with the hose 91, then put the hose 91 into the first clamp 4, press the first button 13 and the second button 14 to start the switch, start the cylinder of the clamping driving mechanism 2, push the second clamp 5 to fix the hose 91, at this time, push the cylinder of the driving mechanism 3 to start, push the joint 92 into the hose 91, and complete the assembly.

In summary, embodiments of the present utility model provide a hose connector assembly machine that can free both hands of an operator to achieve automatic assembly of a hose 91 and a connector 92; the joint installation cavity 7 formed between the first limit groove 41 and the second limit groove 51 can enable the joint 92 to be inserted into the hose 91 to be consistent in depth, protect the hose 91 and ensure the stability of the quality of the cannula. The utility model saves time and labor, has high efficiency, and can assemble products with stable and reliable quality.

The foregoing is merely a preferred embodiment of the present utility model, and it should be noted that modifications and substitutions can be made by those skilled in the art without departing from the technical principles of the present utility model, and these modifications and substitutions should also be considered as being within the scope of the present utility model.

Claims

1. A hose connector assembly machine, comprising: the device comprises a base, a clamping driving mechanism, a pushing driving mechanism, a first clamp, a second clamp and a pushing piece; the clamping driving mechanism and the pushing driving mechanism are fixedly connected to the base, the first clamp is detachably arranged on the base, the second clamp is detachably arranged at the power output end of the clamping driving mechanism, and the second clamp and the first clamp can move relatively along a first direction through the power output end of the clamping driving mechanism; when in a clamping state, the first clamp and the second clamp are close to each other, a joint installation cavity is arranged between opposite surfaces of the first clamp and the second clamp, and the joint installation cavity is provided with an installation opening facing a second direction; the pushing piece is detachably arranged at the power output end of the pushing driving mechanism and can relatively move towards the mounting opening along the second direction through the power output end of the pushing driving mechanism;

2. The hose fitting assembly machine of claim 1, wherein a first limit groove is formed in a side of the first clamp facing the second clamp, and a second limit groove is formed in a side of the second clamp facing the first clamp; and in the clamping state, the second limiting groove is close to the first limiting groove to form the joint mounting cavity.

3. The hose fitting assembly machine of claim 2, wherein the first clamp has a first clamping plane disposed in the first direction toward the second clamp, the notch of the first limiting groove communicates with the first clamping plane, the second clamp has a second clamping plane disposed in the first direction toward the first clamp, the notch of the second limiting groove communicates with the second clamping plane, and a hose fixing space is formed between the first clamping plane and the second clamping plane in the clamped state.

4. A hose connector assembly machine as claimed in claim 3, wherein said first clamping plane is parallel to said second clamping plane.

5. The hose fitting assembling machine according to claim 1, wherein the pushing member includes a plug protruding toward the installation opening in the second direction, and an end of the plug toward the installation opening is tapered or truncated cone-shaped gradually decreasing toward the installation opening.

6. The hose fitting assembling machine according to claim 1, wherein a protruding portion is provided on the first clamp, an inner recessed portion is provided on the second clamp, the protruding portion and the inner recessed portion are abutted against each other in a clamped state, and projections of the protruding portion and the fitting mounting cavity in the second direction are staggered;

7. The hose fitting assembly machine of claim 1 wherein said first clamp is bolted to said base, said second clamp is bolted to said power take off of said clamping drive, and said pusher is bolted to said power take off of said pushing drive.

8. The hose connector assembly machine of claim 1, wherein: the clamping driving mechanism and/or the pushing driving mechanism is/are an air cylinder.

9. The hose connector assembly machine according to any one of claims 1 to 8, wherein: the base is provided with a mounting plate and a fixing plate which are arranged at intervals along a third direction, the fixing plate is positioned below the mounting plate, the mounting plate is provided with mounting grooves which are penetrated along two ends of the third direction, the clamping driving mechanism, the pushing driving mechanism and the first clamp are fixed on the fixing plate, and the first clamp, the second clamp and the pushing piece penetrate through the mounting grooves from bottom to top and protrude out of the upper surface of the mounting plate;

10. The hose coupler assembly machine of claim 9 further comprising a control device, a first button and a second button, wherein the first button, the second button, the clamping drive mechanism, and the pushing drive mechanism are all communicatively coupled to the control device, and wherein the first button and the second button are all disposed on the upper surface of the mounting plate.