CN220760385U - Belt cleaning device is used in steel pipe production - Google Patents
Belt cleaning device is used in steel pipe production Download PDFInfo
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- CN220760385U CN220760385U CN202322458273.8U CN202322458273U CN220760385U CN 220760385 U CN220760385 U CN 220760385U CN 202322458273 U CN202322458273 U CN 202322458273U CN 220760385 U CN220760385 U CN 220760385U
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Abstract
本实用新型公开了一种钢管生产用清洗装置,涉及清洗装置技术领域,为解决目前对钢管的转动需要固定钢管后利用驱动结构驱动固定结构转动,从而驱动钢管转动,进行清洗,操作时间较长的问题。所述底板上端左侧设有第一滚轮,所述底板上端沿第一滚轮右侧设有转动箱,所述底板上端沿第一滚轮右侧设置有转动箱和支撑座,且转动箱位于支撑座上端,所述支撑座左侧外端设有支架,所述支架内部设有电机,所述转动箱内部沿电机输出轴端设有主动齿轮,所述转动箱内部沿主动齿轮上端的前后端对称设置有转轴,所述转动箱内部沿转轴外部的一端设置有从动齿轮,且主动齿轮与从动齿轮相互啮合。
The utility model discloses a cleaning device for steel pipe production, which relates to the technical field of cleaning devices. In order to solve the problem that the current rotation of steel pipes requires fixing the steel pipes and then using a driving structure to drive the fixed structure to rotate, thereby driving the steel pipes to rotate for cleaning, the operation time is relatively long. A first roller is provided on the left side of the upper end of the bottom plate, a rotating box is provided along the right side of the first roller on the upper end of the bottom plate, a rotating box and a support seat are provided along the right side of the first roller on the upper end of the bottom plate, and the rotating box is located at the upper end of the support seat, a bracket is provided at the left outer end of the support seat, a motor is provided inside the bracket, a driving gear is provided inside the rotating box along the output shaft end of the motor, a rotating shaft is symmetrically provided inside the rotating box along the front and rear ends of the upper end of the driving gear, a driven gear is provided inside the rotating box along one end outside the rotating shaft, and the driving gear and the driven gear are meshed with each other.
Description
技术领域Technical Field
本实用新型涉及清洗装置技术领域,具体为一种钢管生产用清洗装置。The utility model relates to the technical field of cleaning devices, in particular to a cleaning device for steel pipe production.
背景技术Background technique
钢管不仅用于输送流体和粉状固体、交换热能、制造机械零件和容器,它还是一种经济钢材。用钢管制造建筑结构网架、支柱和机械支架,可以减 轻重量,节省金属20~40%,而且可实现工厂化机械化施工。用钢管制造公路桥梁不但可节省钢材、简化施工,而且可大大减少涂保护层的面积,节约投资和维护费用。Steel pipes are not only used to transport fluids and powdered solids, exchange heat, and manufacture mechanical parts and containers, but they are also an economical steel material. Using steel pipes to manufacture building structure grids, pillars and mechanical supports can reduce weight, save 20-40% of metal, and realize factory-based mechanized construction. Using steel pipes to manufacture highway bridges can not only save steel and simplify construction, but also greatly reduce the area of protective coating, saving investment and maintenance costs.
在钢管生产过程中会留下一些污垢和氧化物,这些物质会对钢管的质量产生影响。清洗钢管可以去除这些污垢和氧化物,从而提高钢管的质量。为了保证全面清洗需要对钢管进行转动,而目前对钢管的转动需要固定钢管后利用驱动结构驱动固定结构转动,从而驱动钢管转动,进行清洗,操作时间较长。During the production process of steel pipes, some dirt and oxides will be left, which will affect the quality of steel pipes. Cleaning steel pipes can remove these dirt and oxides, thereby improving the quality of steel pipes. In order to ensure comprehensive cleaning, the steel pipe needs to be rotated. At present, the rotation of the steel pipe requires the steel pipe to be fixed and then the fixed structure is driven to rotate by the driving structure, thereby driving the steel pipe to rotate for cleaning, which takes a long time.
实用新型内容Utility Model Content
本实用新型的目的在于提供一种钢管生产用清洗装置,以解决上述背景技术中提出的目前对钢管的转动需要固定钢管后利用驱动结构驱动固定结构转动,从而驱动钢管转动,进行清洗,操作时间较长的问题。The purpose of the utility model is to provide a cleaning device for steel pipe production to solve the problem raised in the above background technology that the rotation of the steel pipe currently requires fixing the steel pipe and then using a driving structure to drive the fixed structure to rotate, thereby driving the steel pipe to rotate for cleaning, and the operation time is long.
为实现上述目的,本实用新型提供如下技术方案:一种钢管生产用清洗装置,包括底板,所述底板上端左侧设有第一滚轮,所述底板上端沿第一滚轮右侧设有转动箱,所述底板上端沿第一滚轮右侧设置有转动箱和支撑座,且转动箱位于支撑座上端,所述支撑座左侧外端设有支架,所述支架内部设有电机,所述转动箱内部沿电机输出轴端设有主动齿轮,所述转动箱内部沿主动齿轮上端的前后端对称设置有转轴,所述转动箱内部沿转轴外部的一端设置有从动齿轮,且主动齿轮与从动齿轮相互啮合,所述转动箱内部沿转轴外部的另一侧设置有转动辊,所述转动箱上方及前后端均设有固定块,三个所述固定块另一端在转动箱内部均设有弹簧,所述弹簧另一端均设有限位板,所述限位板内侧均设有滚珠,三面所述滚珠内侧卡住同一个钢管。To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a cleaning device for steel pipe production, comprising a bottom plate, a first roller is provided on the left side of the upper end of the bottom plate, a rotating box is provided along the right side of the first roller on the upper end of the bottom plate, a rotating box and a support seat are provided along the right side of the first roller on the upper end of the bottom plate, and the rotating box is located at the upper end of the support seat, a bracket is provided at the left outer end of the support seat, a motor is provided inside the bracket, a driving gear is provided along the output shaft end of the motor inside the rotating box, a rotating shaft is symmetrically provided along the front and rear ends of the upper end of the driving gear inside the rotating box, a driven gear is provided along one end of the outer side of the rotating shaft inside the rotating box, and the driving gear and the driven gear are meshed with each other, a rotating roller is provided along the other side of the outer side of the rotating shaft inside the rotating box, fixed blocks are provided on the top and front and rear ends of the rotating box, the other ends of the three fixed blocks are provided with springs inside the rotating box, the other ends of the springs are provided with limit plates, the inner sides of the limit plates are provided with balls, and the inner sides of the three balls clamp the same steel pipe.
优选的,所述底板上端沿转动箱和支撑座右侧设有第二滚轮,所述底板上端沿第二滚轮右侧设有清洗箱,所述清洗箱上端设有第一水箱,所述第一水箱内部设有第一水泵,所述第一水泵输出端连接有第一输出水管,所述第一输出水管的另一端延伸至清洗箱内部并连接有多个喷头。Preferably, a second roller is provided on the upper end of the base plate along the right side of the rotating box and the support seat, a cleaning box is provided on the upper end of the base plate along the right side of the second roller, a first water tank is provided on the upper end of the cleaning box, a first water pump is provided inside the first water tank, the output end of the first water pump is connected to a first output water pipe, the other end of the first output water pipe extends to the inside of the cleaning box and is connected to a plurality of nozzles.
优选的,所述清洗箱内部右侧的上下端及前后侧均设有电动伸缩杆,所述电动伸缩杆末端设有擦拭棉块,所述清洗箱底部设有支撑架,所述清洗箱内部下方设有水管,所述底板内部位于清洗箱下方设有第二水箱,且水管另一端连通第二水箱,所述第二水箱内沿水管下方设有过滤网,所述第二水箱右侧设有第二水泵,所述第二水泵输出设有第二输出水管,且第二输出水管另一端延伸至第一水箱内。Preferably, electric telescopic rods are provided at the upper and lower ends and the front and rear sides of the right side inside the cleaning box, a wiping cotton block is provided at the end of the electric telescopic rod, a support frame is provided at the bottom of the cleaning box, a water pipe is provided at the lower part of the cleaning box, a second water tank is provided inside the bottom plate below the cleaning box, and the other end of the water pipe is connected to the second water tank, a filter is provided in the second water tank along the lower part of the water pipe, a second water pump is provided on the right side of the second water tank, a second output water pipe is provided at the output of the second water pump, and the other end of the second output water pipe extends into the first water tank.
优选的,所述底板右侧设有风干箱,所述风干箱上方设有风机,所述风机下方设有通气通道,所述通气通道下方设有多个喷气头,所述风干箱内部沿钢管的下端设置有传送轮,且传送轮为多个。Preferably, an air drying box is provided on the right side of the bottom plate, a fan is provided above the air drying box, a ventilation channel is provided below the fan, a plurality of nozzles are provided below the ventilation channel, and a conveying wheel is provided along the lower end of the steel pipe inside the air drying box, and the number of conveying wheels is multiple.
优选的,所述传送轮通过履带传动连接,所述风干箱前端沿一侧所述传送轮的前端安装有第三马达。Preferably, the conveying wheel is connected via a crawler drive, and a third motor is installed at the front end of the conveying wheel along one side of the front end of the air drying box.
优选的,所述第一滚轮前端设有第一马达,所述第二滚轮前端设有第二马达,所述底板底端四周均设有支脚,所述底板前端沿第二水箱前端设有排水口,所述第一水箱上方设有进水口。Preferably, a first motor is provided at the front end of the first roller, a second motor is provided at the front end of the second roller, supporting feet are provided around the bottom end of the base plate, a drain outlet is provided at the front end of the base plate along the front end of the second water tank, and a water inlet is provided above the first water tank.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:
1、该实用新型中,通过第一滚轮将钢管送入转动箱,电机驱动转动箱内主动齿轮转动,主动齿轮带动两个啮合的从动齿轮及与从动齿轮固定的转动辊同时转动,两个转动辊带动同一个钢管转动,钢管上方与前后端均设有限位块,限位块内侧的滚珠与钢管相接,固定钢管的同时可以不影响钢管转动,限位块外侧弹簧可以根据钢管大小进行调整,使钢管转动清洗更全面,缩短操作时间,提高效率;1. In the utility model, the steel pipe is fed into the rotating box through the first roller, the motor drives the driving gear in the rotating box to rotate, the driving gear drives two meshing driven gears and the rotating roller fixed to the driven gear to rotate at the same time, the two rotating rollers drive the same steel pipe to rotate, and limit blocks are provided above the steel pipe and at the front and rear ends. The balls inside the limit blocks are connected to the steel pipe, which can fix the steel pipe without affecting its rotation. The spring outside the limit block can be adjusted according to the size of the steel pipe, so that the steel pipe can be rotated and cleaned more comprehensively, shortening the operation time and improving efficiency.
2、该实用新型中,清洗箱内有多个喷头进行喷洒,喷洒后的水通过清洗箱内部下方的水管至第二水箱,第二水箱内水管下方过滤网将杂质过滤,由第二水泵输出至第二输出水管,第二输出水管另一端延伸至第一水箱内,将水进行循环使用。2. In the utility model, there are multiple nozzles in the cleaning box for spraying. The sprayed water passes through the water pipe at the bottom of the cleaning box to the second water tank. The filter net under the water pipe in the second water tank filters impurities and is output to the second output water pipe by the second water pump. The other end of the second output water pipe extends into the first water tank to circulate the water.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型的内部结构示意图;FIG1 is a schematic diagram of the internal structure of the utility model;
图2为本实用新型的转动箱左视结构图;FIG2 is a left-side structural diagram of a rotating box of the present utility model;
图3为本实用新型的清洗箱左视结构图;FIG3 is a left side structural diagram of the cleaning box of the present utility model;
图4为本实用新型的整体主视图。FIG. 4 is an overall front view of the utility model.
图中:1、底板;2、第一滚轮;3、转动箱;4、支撑座;5、支架;6、电机;7、主动齿轮;8、从动齿轮;9、转动辊;10、转轴;11、固定块;12、弹簧;13、限位板;14、滚珠;15、钢管;16、第二滚轮;17、清洗箱;18、第一水箱;19、第一水泵;20、第一输出水管;21、喷头;22、电动伸缩杆;23、擦拭棉块;24、水管;25、支撑架;26、第二水箱;27、过滤网;28、第二水泵;29、第二输出水管;30、风干箱;31、风机;32、通气通道;33、喷气头;34、传送轮;35、履带;36、第一马达;37、第二马达;38、第三马达;39、支脚;40、排水口;41、进水口。In the figure: 1, bottom plate; 2, first roller; 3, rotating box; 4, support seat; 5, bracket; 6, motor; 7, driving gear; 8, driven gear; 9, rotating roller; 10, rotating shaft; 11, fixed block; 12, spring; 13, limit plate; 14, ball; 15, steel pipe; 16, second roller; 17, cleaning box; 18, first water tank; 19, first water pump; 20, first output water pipe; 21, nozzle; 22, Electric telescopic rod; 23. Wiping cotton block; 24. Water pipe; 25. Support frame; 26. Second water tank; 27. Filter; 28. Second water pump; 29. Second output water pipe; 30. Air drying box; 31. Fan; 32. Ventilation channel; 33. Jet head; 34. Transmission wheel; 35. Track; 36. First motor; 37. Second motor; 38. Third motor; 39. Support leg; 40. Drain outlet; 41. Water inlet.
实施方式Implementation
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
请参阅图1-4,本实用新型提供的一种实施例:一种钢管生产用清洗装置,包括底板1,底板1上端左侧设有第一滚轮2,底板1上端沿第一滚轮2右侧设有转动箱3,底板1上端沿第一滚轮2右侧设置有转动箱3和支撑座4,且转动箱3位于支撑座4上端,支撑座4左侧外端设有支架5,支架5内部设有电机6,转动箱3内部沿电机6输出轴端设有主动齿轮7,转动箱3内部沿主动齿轮7上端的前后端对称设置有转轴10,转动箱3内部沿转轴10外部的一端设置有从动齿轮8,且主动齿轮7与从动齿轮8相互啮合,转动箱3内部沿转轴10外部的另一侧设置有转动辊9,转动箱3上方及前后端均设有固定块11,三个固定块11另一端在转动箱3内部均设有弹簧12,弹簧12另一端均设有限位板13,限位板13内侧均设有滚珠14,三面滚珠14内侧卡住同一个钢管15,使钢管15固定的同时外壁与滚珠14接触可以随着转动辊9转动。Please refer to Figures 1-4. An embodiment of the utility model is provided: a cleaning device for steel pipe production, including a bottom plate 1, a first roller 2 is provided on the left side of the upper end of the bottom plate 1, a rotating box 3 is provided on the upper end of the bottom plate 1 along the right side of the first roller 2, a rotating box 3 and a support seat 4 are provided on the upper end of the bottom plate 1 along the right side of the first roller 2, and the rotating box 3 is located at the upper end of the support seat 4, a bracket 5 is provided on the left outer end of the support seat 4, a motor 6 is provided inside the bracket 5, a driving gear 7 is provided inside the rotating box 3 along the output shaft end of the motor 6, and a rotating shaft 10 is symmetrically provided inside the rotating box 3 along the front and rear ends of the upper end of the driving gear 7. A driven gear 8 is arranged inside the rotating box 3 along one end of the outside of the rotating shaft 10, and the driving gear 7 is meshed with the driven gear 8. A rotating roller 9 is arranged inside the rotating box 3 along the other side of the outside of the rotating shaft 10. Fixed blocks 11 are arranged on the top and front and rear ends of the rotating box 3. The other ends of the three fixed blocks 11 are provided with springs 12 inside the rotating box 3. The other ends of the springs 12 are provided with limit plates 13. Balls 14 are arranged on the inner sides of the limit plates 13. The inner sides of the three-sided balls 14 are clamped with the same steel pipe 15, so that the steel pipe 15 is fixed while the outer wall contacts the balls 14 and can rotate with the rotating roller 9.
进一步,底板1上端沿转动箱3和支撑座4右侧设有第二滚轮16,底板1上端沿第二滚轮16右侧设有清洗箱17,清洗箱17上端设有第一水箱18,第一水箱18内部设有第一水泵19,第一水泵19输出端连接有第一输出水管20,第一输出水管20的另一端延伸至清洗箱17内部并连接有多个喷头21,使得钢管15清洗更加彻底。Furthermore, a second roller 16 is provided at the upper end of the base plate 1 along the right side of the rotating box 3 and the support seat 4, a cleaning box 17 is provided at the upper end of the base plate 1 along the right side of the second roller 16, a first water tank 18 is provided at the upper end of the cleaning box 17, a first water pump 19 is provided inside the first water tank 18, an output end of the first water pump 19 is connected to a first output water pipe 20, the other end of the first output water pipe 20 extends to the inside of the cleaning box 17 and is connected to a plurality of nozzles 21, so that the steel pipe 15 can be cleaned more thoroughly.
进一步,清洗箱17内部右侧的上下端及前后侧均设有电动伸缩杆22,电动伸缩杆22末端设有擦拭棉块23,清洗箱17底部设有支撑架25,清洗箱17内部下方设有水管24,底板1内部位于清洗箱17下方设有第二水箱26,且水管24另一端连通第二水箱26,第二水箱26内沿水管24下方设有过滤网27,第二水箱26右侧设有第二水泵28,第二水泵28输出设有第二输出水管29,且第二输出水管29另一端延伸至第一水箱18内,多余的水通过下方水管24进入第二水箱26,杂质被过滤网27过滤,由第二水泵28通过第二输出水管29将过滤后的水输送至第一水箱18中,实现水循环利用。Furthermore, electric telescopic rods 22 are provided at the upper and lower ends and the front and rear sides of the right side inside the cleaning box 17, and a wiping cotton block 23 is provided at the end of the electric telescopic rod 22. A support frame 25 is provided at the bottom of the cleaning box 17, and a water pipe 24 is provided at the lower part of the cleaning box 17. A second water tank 26 is provided inside the bottom plate 1 below the cleaning box 17, and the other end of the water pipe 24 is connected to the second water tank 26. A filter screen 27 is provided below the water pipe 24 in the second water tank 26, and a second water pump 28 is provided on the right side of the second water tank 26. A second output water pipe 29 is provided at the output of the second water pump 28, and the other end of the second output water pipe 29 extends into the first water tank 18. Excess water enters the second water tank 26 through the lower water pipe 24, and impurities are filtered by the filter screen 27. The second water pump 28 transports the filtered water to the first water tank 18 through the second output water pipe 29, thereby realizing water recycling.
进一步,底板1右侧设有风干箱30,风干箱30上方设有风机31,风机31下方设有通气通道32,通气通道32下方设有多个喷气头33,风干箱30内部沿钢管15的下端设置有传送轮34,且传送轮34为多个,多个喷气头33在进行风干的时候提高效率。Furthermore, an air drying box 30 is provided on the right side of the bottom plate 1, a fan 31 is provided above the air drying box 30, a ventilation channel 32 is provided below the fan 31, and a plurality of nozzles 33 are provided below the ventilation channel 32. A conveying wheel 34 is provided along the lower end of the steel pipe 15 inside the air drying box 30, and there are a plurality of conveying wheels 34. The plurality of nozzles 33 improve the efficiency during air drying.
进一步,传送轮34通过履带35传动连接,风干箱30前端沿一侧传送轮34的前端安装有第三马达38。Furthermore, the transmission wheel 34 is connected by a crawler belt 35 , and a third motor 38 is installed at the front end of the air drying box 30 along the front end of one side of the transmission wheel 34 .
进一步,第一滚轮2前端设有第一马达36,第二滚轮16前端设有第二马达37,底板1底端四周均设有支脚39,底板1前端沿第二水箱26前端设有排水口40,第一水箱18上方设有进水口41,钢管从第一滚轮2进入后全程实现自动化旋转清洗,使得清洗效果更佳。Furthermore, a first motor 36 is provided at the front end of the first roller 2, a second motor 37 is provided at the front end of the second roller 16, support feet 39 are provided around the bottom end of the base plate 1, a drain outlet 40 is provided at the front end of the base plate 1 along the front end of the second water tank 26, and a water inlet 41 is provided above the first water tank 18. After the steel pipe enters from the first roller 2, automatic rotation cleaning is realized throughout the process, so that the cleaning effect is better.
工作原理:使用时,第一滚轮2将钢管15送入转动箱3,电机6驱动转动箱3内主动齿轮7转动,主动齿轮7带动啮合的两个从动齿轮8同步转动,两个从动齿轮8带动另一侧转动辊9同时进行转动,两个转动辊相接同一个钢管15,则带动钢管15转动,钢管15上端与两侧均设有限位板13,限位板13内侧与钢管15外壁接触设有滚珠14,限位板13另一端的弹簧12根据钢管15大小进行夹紧,使钢管15固定的同时可以跟随转动辊9转动。Working principle: When in use, the first roller 2 sends the steel pipe 15 into the rotating box 3, the motor 6 drives the driving gear 7 in the rotating box 3 to rotate, the driving gear 7 drives the two meshing driven gears 8 to rotate synchronously, and the two driven gears 8 drive the rotating roller 9 on the other side to rotate at the same time. The two rotating rollers are connected to the same steel pipe 15, which drives the steel pipe 15 to rotate. The upper end and both sides of the steel pipe 15 are provided with a limit plate 13, and the inner side of the limit plate 13 is in contact with the outer wall of the steel pipe 15. The spring 12 at the other end of the limit plate 13 is clamped according to the size of the steel pipe 15, so that the steel pipe 15 can be fixed while following the rotating roller 9 to rotate.
使用时,清洗箱17内喷头21通过第一输出水管20将第一水箱18内水喷洒在钢管15外壁进行清洗,多余的水通过下方水管进入第二水箱26,杂质被过滤网27过滤,由第二水泵28通过第二输出水管29将过滤后的水输送至第一水箱18中,实现水循环利用。When in use, the nozzle 21 in the cleaning box 17 sprays the water in the first water tank 18 onto the outer wall of the steel pipe 15 for cleaning through the first output water pipe 20, and the excess water enters the second water tank 26 through the lower water pipe, and the impurities are filtered by the filter net 27. The second water pump 28 transports the filtered water to the first water tank 18 through the second output water pipe 29, thereby realizing water recycling.
对于本领域技术人员而言,显然本实用新型不限于上述示范性实施例的细节,而且在不背离本实用新型的精神或基本特征的情况下,能够以其他的具体形式实现本实用新型。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本实用新型的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本实用新型内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims are included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
Claims (6)
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322458273.8U CN220760385U (en) | 2023-09-11 | 2023-09-11 | Belt cleaning device is used in steel pipe production |
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| Application Number | Priority Date | Filing Date | Title |
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| CN220760385U true CN220760385U (en) | 2024-04-12 |
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| CN202322458273.8U Expired - Fee Related CN220760385U (en) | 2023-09-11 | 2023-09-11 | Belt cleaning device is used in steel pipe production |
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